B U R L E Y D E S I G N
Copyright © 2008 by Burley Design LLC. “Burley” is a registered trademark of
Burley Design LLC :Rev 07/08 :170137 Hitch Flex Connector Replacement Instructions r0
4020 Stewart Rd. Eugene, OR 97402 :PH 541.687.1644 800.423.8445
FAX 541.687.0436 :
burley@burley.com :www.burley.com
4. From above, insert new bolt through
safety strap grommet, tow bar, and
D-ring/clip, and securely tighten new
lock nut. (Lock nut (NOT SHOWN)
is located directly underneath tow
bar where bolt is inserted from
the top of tow bar.) FIGURE 1
5. To hitch to the bicycle, insert retaining
pin from above through hitch and flex
connector holes. Close retaining pin.
6. Wrap safety strap around inside of
bicycles chain stay twice, and fasten
hook to D-ring/clip on tow bar.
For use with Burley
Classic (Plastic) Hitch
Note: The safety strap included in this kit
has a retaining pin, which works
with Burley metal hitches. The
Classic hitch uses a bolt/nut in
place of the retaining pin. A
replacement safety strap for the
Classic Hitch (Kit # 950067), with
the bolt/nut, is available for
purchase from your Authorized
Burley Dealer or www.burley.com.
1. To remove trailer from bicycle hitch:
a. Unfasten hook on safety strap
from D-ring on tow bar. FIGURE 2
b. Remove shoulder bolt, lock nut and
washer from flex connector in end
of tow bar, and disconnect trailer
tow bar from hitch. FIGURE 2
2. Remove bolt, safety strap, lock nut and
D-ring/clip from tow bar.
3. Replace old flex connector with new
connector, aligning hole in connector
with hole in tow bar.
4. From above, re-install bolt through tow
bar, safety strap grommet and D-ring/
clip, and securely tighten lock nut.
5. To connect tow bar to Classic Hitch,
slide new flex connector between hitch
arms and line up holes.
6. From below, insert shoulder bolt
through inner grommet on safety strap,
flex connector and hitch arms. Install
lock nut and tighten securely.
7. Wrap safety strap around inside of
chain stay twice, and fasten hook to
D-ring on tow bar.
B U R L E Y D E S I G N
Copyright © 2008 by Burley Design LLC. “Burley” is a registered trademark of
Burley Design LLC :Rev 07/08 :170137 Hitch Flex Connector Replacement Instructions r0
4020 Stewart Rd. Eugene, OR 97402 :PH 541.687.1644 800.423.8445
FAX 541.687.0436 :
burley@burley.com :www.burley.com
4. From above, insert new bolt through
safety strap grommet, tow bar, and
D-ring/clip, and securely tighten new
lock nut. (Lock nut (NOT SHOWN)
is located directly underneath tow
bar where bolt is inserted from
the top of tow bar.) FIGURE 1
5. To hitch to the bicycle, insert retaining
pin from above through hitch and flex
connector holes. Close retaining pin.
6. Wrap safety strap around inside of
bicycles chain stay twice, and fasten
hook to D-ring/clip on tow bar.
For use with Burley
Classic (Plastic) Hitch
Note: The safety strap included in this kit
has a retaining pin, which works
with Burley metal hitches. The
Classic hitch uses a bolt/nut in
place of the retaining pin. A
replacement safety strap for the
Classic Hitch (Kit # 950067), with
the bolt/nut, is available for
purchase from your Authorized
Burley Dealer or www.burley.com.
1. To remove trailer from bicycle hitch:
a. Unfasten hook on safety strap
from D-ring on tow bar. FIGURE 2
b. Remove shoulder bolt, lock nut and
washer from flex connector in end
of tow bar, and disconnect trailer
tow bar from hitch. FIGURE 2
2. Remove bolt, safety strap, lock nut and
D-ring/clip from tow bar.
3. Replace old flex connector with new
connector, aligning hole in connector
with hole in tow bar.
4. From above, re-install bolt through tow
bar, safety strap grommet and D-ring/
clip, and securely tighten lock nut.
5. To connect tow bar to Classic Hitch,
slide new flex connector between hitch
arms and line up holes.
6. From below, insert shoulder bolt
through inner grommet on safety strap,
flex connector and hitch arms. Install
lock nut and tighten securely.
7. Wrap safety strap around inside of
chain stay twice, and fasten hook to
D-ring on tow bar.
Tow Bar
D-Ring/Clip
Shoulder Bolt
Bolt
Lock Nut
Hitch Arms
FIGURE 2: Classic Hitch
Safety Strap
D-Ring/Clip
Shoulder Bolt
Lock Nut
Hitch Arms
FIGURE 2: Classic Hitch
Safety Strap
