BVA Hydraulics HD1010 User manual

Printed in Taiwan
MODELS: HD1010, HD1012 - 10 Ton Capacity
HD2506 - 25 Ton Capacity
HD3008, HD3014 - 30 Ton Capacity
HD5506, HD5513, HD5520 - 55 Ton Capacity
HD7506, HD7513 - 75 Ton Capacity
HD10006, HD10010, HD10013, HD10018 - 100 Ton Capacity
Maximum Operating Pressure 10,000 PSI
Double Acting Cylinders
Instruction Manual
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
HD1010-M0_062014

WARNING: NEVER use hydraulic cylinder as a support
device.
WARNING: Always check connections before using.
Alteration of these products is strictly prohibited. Use only
those adapters and attachments provided and approved by
the manufacturer.
WARNING: To reduce the risk of personal injury and/or
property damage, ensure that the rated working pressure of
each pressurized attachment be equal to or greater than the
rated working pressure developed by the hydraulic pump.
BEFORE USE
1. Before using this product, read the owner's manual completely
and familiarize yourself thoroughly with the product, its
components and recognize the hazards associated with its use.
2. Verify that the product and the application are compatible. If in
doubt, call BVA Hydraulics Technical Service [phone].
3. Inspect before each use. Do not use if bent, broken, leaking or
damaged components are noted.
4. Replace worn or damaged parts and assemblies with BVA
Hydraulics authorized replacement parts only. Lubricate as
instructed in Maintenance Section.
5. Ensure method of conrming load is accurate and working
properly.Havegaugeorloadcellaccuracyveriedbyqualied
personnel on a yearly basis.
2
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read and understand the
information contained within. The owner and operator shall have
an understanding of this product and safe operating procedures
before attempting to use this product. Instructions and safety
information shall be conveyed in the operator’s native language
before use of this product is authorized. Make certain that the
operator thoroughly understands the inherent dangers associated
with the use and misuse of the product. If any doubt exists as to
the safe and proper use of this product as outlined in this factory
authorized manual, remove from service immediately.
Inspect before each use. Do not use if leaking, broken, bent,
cracked or otherwise damaged parts are noted. If the cylinder has
been or suspected to have been subjected to a shock load (a load
dropped suddenly, unexpectedly upon it), discontinue use until
checked out by a BVA Hydraulics authorized service center. Owners
and operators of this equipment shall be aware that the use and
subsequent repair of this equipment may require special training
and knowledge. It is recommended that an annual inspection be
done by qualied personnel and that any missing or damaged
parts, decals, warning/safety labels or signs be replaced with BVA
Hydraulics authorized replacement parts only. Any cylinder that
appears to be damaged in any way, is worn or operates abnormally
shall be removed from service immediately until such time as
repairs can be made.
PRODUCT DESCRIPTION
BVA Hydraulics Double Acting Cylinder is designed for rated
capacity pushing, spreading and pressing jobs. Each cylinder
is equipped with a built-in safety relief valve in the return circuit
to prevent over-pressurizing. The valve is preset to 10,000 psi;
it will open as internal pressure exceeds the preset pressure.
A wide variety of applications exist for this category of product.
Special skill, knowledge and training may be required for a specic
task and the product may not be suitable for all the jobs described
above. Unsuitable applications would include applications that call
for a device to move, level or support persons, animals, hazardous
materials, mobile homes/dwellings in general, mirrors and/or plate
glass, and/or to connect/secure hatches, components, etc. between
bulkheads. The user ultimately must make the decision regarding
suitability of the product for any given task and therefore accept
responsibility for that decision. Immediately after lifting, loads must
be supported by appropriate mechanical means.
!
!
Figure 1 - Typical Cylinder Components
!
Saddle
Ram
Carrying Handle
(HD55XX~HD100XX)
Safety Relief
Valve
Dust Cap
Return Oil Port,
3/8”-18NPTF
(Female Coupler)
Collar Protective
Cap
Advance Oil Port ,
3/8”-18NPTF
(Female Coupler)
Cylinder

3
!WARNING
INSTALLATION
NOTICE: Use an approved, high-grade pipe sealant to seal all
hydraulic connections.
1. Remove the dust cover and rubber plug from coupler .
2. Inspectallthreadsandttingsforsignsofwearordamage,and
replaceasneeded.Cleanallthreadsandttings.
3. Connect hydraulic hose from hydraulic pump to the cylinder
coupler.Ensurethattherearenouidleaks.
4. Installin-linepressuregauge.
5. Check for leaks in system and have repaired by qualified
personnel.
NOTICE: The use of cylinder attachments or extensions reduces
the cylinder capacity by at least 50% per attachment/extension.
WARNING: Before operating the pump, tighten all
hose connections with proper tools. Do not overtighten.
Connections should only be tightened securely and leak-free.
Overtightening can cause premature thread failure or high
pressure ttings to burst.
WARNING: Before repairs are made, depressurize cylinder.
Tipsforhydraulichoses&uidtransmissionlines:
•Avoidshortrunsofstraightlinetubing.Straightlinerunsdonot
provideforexpansionandcontractionduetopressureand/or
temperature changes.
•Reduce stress in tube lines. Long tubing runs should be
supportedbybracketsorclips.
 Donotpull,positionormovecylindersetupbythe
 hose. Use carrying handle or other means of safe
transport.
 Do not handle pressurized hoses. Never attempt
 tograsp a leakingpressurized hose.Ensure to
 release the system pressure before disconnecting
 hydraulichoseorconnections.
 Hydraulicuidcan igniteandburn.Keep hydraulic
 equipmentawayfromamesandheat. Excessiveheat
 will soften seals, resulting in uid leaks. Heat also
 weakenshosematerials.
 Cylinder must be on a stable base which is able
 tosupporttheloadwhilepushingorlifting.Useshims,
 frictionmaterialorconstrainstopreventslippageofthe
 baseorload.Ensurecylinderisfullyengagedinto/
ontoadapters,extensionaccessories.
 Centerloadoncylinder.Distributeloadevenlyacross
 theentiresaddlesurface.Donotoff-centerloadson
 acylinder.Theloadcantiporthecylindercan“kick
out”.
 Nevertrytodisassembleahydrauliccylinder,refer
 repairstoqualied,authorizedpersonal.ContactBVA
 Hydraulicstechserviceforauthorizedservicecenter.
Do not subject hose to sharp objects or heavy
 impact.
 Hosematerialorsealsmustnotcomeincontactwith
 corrosivematerialssuch as batteryacid,creosote-
 impregnatedobjects and wet paint. Neverpaint a
coupler or hose.
• Noalterationshallbemadetothecylinder.
• Useonlyfactoryauthorizedfasteners,accessories
  andhydraulicuid.
Failuretocomplywiththefollowingwarningsmay
result in personal injury as well as property
damage.
• Study, understand, and follow all instructions
  providedwithandonthisdevicebeforeuse.
 • Theusermustbeaqualiedoperatorfamiliar
withthecorrectoperation,maintenance,anduseofcylinders.
 Wearprotectivegearwhenoperating
 hydraulicequipment.
 ThisdeviceisNOTsuitableforuseassupport
 device!As the load is lifted, use blocking and
 cribbingtoguardagainstafallingload. Stayclear
 ofaliftedloadbeforeitisproperly supported . Never
relyonhydraulicpressuretosupportaload.
Crush Hazard.Keephandsandfeet away
 fromcylinderand workpiece during
 operation.
Bothcouplersonthecylindermustbeconnected
 tothepump.Double-actingcylindermustbeused
 withapumpequippedwith4-wayvalve.
Donotadjustorremovethesafety reliefvalve.
 Highersettingthanratedpressurewillresultin
 equipmentdamageand/orpersonalinjury.
• Donotexceedratedcapacityofthecylinderor
any equipment in the system. The cylinder is
designedforamax.pressureof10,000psi.
  • Donotconnectacylindertoapumpwithhigher
 pressurerating.
•Donotsubjectcylindertoashockloads,aloaddropped
 suddenly,causingthesystempressuretoexceedrated
pressure.
 Thesystemoperatingpressuremustnotexceed
 thepressureratingofthelowestratedcomponent
the system. Install a pressure gauge or other load
measuringinstrumenttomonitortheoperatingpressure.Burst
hazardexistsifhose,connectionoranyothercomponentin
thesystemexceeditsratedpressure.
 Avoiddamaginghydraulichose.Donotallowhose
 tokink,twist,curl,crush,cutorbendsotightlythat
 uidowwithinthehoseisblockedorreduced.
 Periodicallyinspectthehoseforwear.
Heavy
 Eachdouble acting cylinder isequipped with a
 pressurereliefvalveinthereturncircuitwhichwill
 open as internal pressure exceeds10K psi.
Whenthisoccurs,oilwillbedirectedoutsideofthecylinder
wallsandontothecylinderbody.Thiswillcreateaslippery,
hazardousconditionintheimmediateworkarea.Clean up
oil immediately!
!
!

SPECIFICATIONS
Model
Number
Cylinder
Capacity
(tons) Stroke
(in)
Cylinder
Effective
Area
(in2)
Internal
Pressure at
Capacity
(psi)
Oil Capacity
(in3)
Push Pull Push Pull Push Pull Push Pull
HD1010 11.40 3.80 10.04 2.24 0.74 10179 10270 22.49 7.43
HD1012 11.97 2.24 0.74 26.81 8.86
HD2506 25.70 13.39 5.90 5.14 2.68 10000 9993 30.33 15.81
HD3008 32.90
16.20
8.15 6.49 3.19 10139
10157
52.89 26.00
HD3014 14.49 6.49 3.19 94.04 46.22
HD5506
55.70
6.18 10.99 3.19
10136
67.92 19.71
HD5513 13.19 10.99 3.19 144.96 42.08
HD5520 20.12 10.99 3.19 221.12 64.18
HD7506 81.70 25.90 6.10 16.09 5.12 10155 10117 98.15 31.23
HD7513 13.11 16.09 5.12 210.94 67.12
HD10006
104.40 48.60
6.57 20.57 9.58
10151 10146
135.14 62.94
HD10010 10.13 20.57 9.58 208.37 97.05
HD10013 13.11 20.57 9.58 269.67 125.59
HD10018 18.15 20.57 9.58 373.35 173.88
Model
Number
Collapsed
Height
(in)
Extended
Height
(in)
Weight
(lbs)
Cylinder
Dia.
(in)
Collar Thread
Mounting
Hole Dia.
(in.)
HD1010 16.12 26.19 26.7 2.87 2-1/4"-14 1.30
HD1012 18.03 30.00 30.0
HD2506 10.56 16.46 24.8 3.62
3-5/16"-12
2.30
HD3008 15.31 23.46 43.0 3.98 2.20
HD3014 21.65 36.14 60.6
HD5506 13.03 19.21 70.5
5.00 5"-12 3.70HD5513 20.04 33.23 104.0
HD5520 28.86 49.98 146.2
HD7506 13.70 19.80 93.7 5.75 5-3/4"-12 4.00
HD7513 20.71 33.82 136.8
HD10006 14.06 20.63 138.6
6.97 6-7/8"-12
5.47
HD10010 17.67 27.80 169.2 5.50
HD10013 20.63 33.74 193.6 5.47
HD10018 27.05 45.20 248.3
4

5
Storage
Cylinders should be stored vertically with ram plunger fully retracted
in a dry, protected area, not exposed to corrosive vapor, dust or
other harmful elements. When a cylinder has not been used for
a period of 4 months, it should be connected to a pump and fully
extended and then retracted a minimum of 5 times. This cycle will
lubricate the cylinder wall, reducing the possibility of corrosion
and damage thereof.
How to remove faulty coupler:
If cylinder does not retract,
1. Secure load by other means.
2. Depressurize pump and hose.
3. Remove the cylinder from application.
4. Disconnect and replace with new coupler.
NOTICE: Do not attempt to grasp with pliers or wrench without
rst wrapping the jaws of such tool with rags or similar padding.
How to bleed air from system:
1. Place pump at a higher elevation than the hose and cylinder
as shown in Figure 2.
2. Operatepumptofullyextend and retractthecylinder2or 3 times.
The objective is to force the air bubbles up hill and back to the
pump reservoir.
3. Follow pump instruction manual to bleed the air from pump
reservoir. On most pumps, air can escape by opening the oil
ller plug/screw.
OPERATION
Operate the hydraulic pump to advance and retract the cylinder.
Do not continue pumping when cylinder is fully extended. Internal
pressure will build up and may damage the seal of the cylinder.
WARNING: NEVER rely on hydraulic pressure alone to
secure a load! NEVER allow personnel to work or pass
under a load until the load is secured by cribbing, blocking,
or other mechanical means.
WARNING: To help prevent material fatigue if the cylinder
is to be used in a continuous application, the load should
not exceed 85% of the rated capacity.
WARNING: Your cylinder, hose(s), couplings and pump all
must be rated for the same maximum operating pressure,
correctly connected and compatible with the hydraulic uid
used. An improperly matched system can cause the system
to fail.
WARNING: All personnel must be clear before lowering load.
MAINTENANCE
1. Inspect hoses and connections daily. Replace damaged
components immediately with BVA Hydraulics Replacement
Parts only.
2. Tighten connections as needed. Use pipe thread sealing
compound when servicing connections.
3. Always use clean, approved hydraulic uid and change as
recommended or sooner if the uid becomes contaminated
(never exceed 400 hours). Follow pump manufacturers
instructions for changing and adding hydraulic uid. Use only
good quality hydraulic uid. We recommend Mobil DTE13M
or equivalent when using with hand pump or air pump; BVA
Hydraulics Oil (F01) or equivalent when using with electric
pump. Never use brake uid, transmission uid, turbine oil,
motor oil, alcohol, glycerin etc. Use of other than good quality
hydraulic oil will void warranty and damage the cylinder, pump,
hose etc.
4. Use an approved, high-grade pipe thread sealant to seal all
hydraulic connections. Teon tape can be used if only one layer
of tape is used and it is applied carefully (two threads back) to
prevent the tape from being introduced into hydraulic system.
A piece of tape could travel through the system and obstruct
the ow of uid and adversely affect function.
Lubrication & Cleaning
Keep cylinder clean at all times.
1. Any exposed threads (male or female) must be cleaned and
lubricated regularly, and protected from damage. Lubricate with
light machine oil.
2. If a cylinder or ram has been exposed to rain, snow, sand,
airborne abrasive, or any corrosive environment, it must be
cleaned, lubricated, and protected immediately after exposure.
Daily clean exposed ram with clean cloth dampened with light
machine oil. Protect exposed ram from the elements at all times.
3. Keep the hydraulic system as free of dirt as possible. When
not in use, couplers must be sealed with dust covers. All hose
connections must be free of dirt and grime. Any equipment
attached to the cylinder must be kept clean.
!
!
!
!
Figure 2 - Illustration to bleed air from system

6
TROUBLESHOOTING GUIDE
The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized BVA
Service Center. For repair service, contact service center in your area.
Symptom Possible Causes Corrective Action
Erratic action
• Air in system or pump cavitation.
•Externalleakageincylinder.
•Cylinderstickingorbinding.
•Ventthesystem(refertogure2).
•Contactservicecenter.
•Contactservicecenter.
Cylinder will not extend, or
respondtopressurizeduid
• Overload condition.
•Loosecouplers.
•Faultycouplers.
•Impropervalveposition.
•Oillevelinpumpislow.
•Pumpnotoperating.
•Air-lockedpump.
•Remedyoverloadcondition.
•Tightencouplers.
•Replacebothfemaleandmalecouplers.
•Closereleasevalveorchangevalveposition.
•Fillandbleedthesystem.
•Checkpump’soperatinginstructions.
•Primepumpperpumpoperatinginstructions.
Cylinder extend only partially
•Oillevelinpumpislow.
• Overload condition.
•Cylinderisstickingorbinding.
•Fillandbleedthesystem.
•Remedyoverloadcondition.
•Contactservicecenter.
Cylinder move slower than normal
•Looseconnectionorcoupler.
• Restrictedhydrauliclineortting.
•Pumpnotworkingcorrectly.
•Cylindersealsleaking.
•Tightenconnectionorcoupler.
•Cleanandreplaceifdamaged.
•Checkpump’soperatinginstructions.
•Contactservicecenter.
Cylinder responds to pressurized
uid,butsystemdoesnotmaintain
pressure
•Overloadcondition.
•Pumporvalvemalfunctioning.
•Cylindersealsleaking.
•Remedyoverloadcondition.
•Checkpump’soperatinginstructions.
•Contact service center.
Oilleakingfromcylinder •Wornordamagedseals. •Contactservicecenter.
Cylinder will not retract or retracts
slower than normal
•Impropervalveposition.
•Malfunctioningcoupler,damaged
application.
•Pumpreservoiroverlled.
•Cylinderdamageinternally.
•Openreleasevalveorchangevalveposition.
•Secure load by other means. Depressurize
pump and hoses, remove application and
replace coupler.
•Secure load by other means. Depressurize
pump and hoses, remove application, then drain
uidtoproperlevel.
•Contactservicecenter.
Cylinder performs poorly •Oillevelinpumpislow.
•Airtrappedinsystem.
•Ensureproperoillevel.
•Ventthesystem(refertogure2).

7
8
9
11
12
11
10
13
14
15
16
17
18
7
5
4
3
2
1
1.1
19
20
6
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence.
Double Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
MODEL: HD1010, HD1012, HD3008 & HD3014

8
Item Part No. for Model: Description Qty
HD1010 & HD1012 HD3008 & HD3014
1 SD10 SD25 Saddle Assy. 1
1.1 * O-ring 1
2 H10-6-2305-100 H25-6-2305-103 Collar Protective Cap 1
3 * Wiper Seal 1
4 F10-5-1804-109 F30-5-1804-105 Upper Bearing 1
5 * Back-up Ring 1
6 * U-cup 1
7 N/A Cylinder 1
8 N/A Ram 1
9 F10-5-1205-107 F30-5-1205-103 Ram Ring 1
10 F10-5-1204-105 F30-5-1204-101 Bearing 1
11 * Back-up ring 2
12 * O-ring 1
13 * O-ring 1
14 * Oil Seal 1
15 * O-ring 1
16 * Back-up Ring 1
17 F10-6-1601-101 F30-6-1601-107 Cylinder Base 1
18 F10-3-1610-104 Safety Relief Valve 1
19 CH38F Coupler 3/8” NPTF 2
20 H02-4-6003-108 Dust Cap 2
(*) F10-3-9901-105 F30-3-9901-101 Seal Kit -
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence.
Double Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
MODEL: HD1010, HD1012, HD3008 & HD3014
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement

9
8
9
10
13
10
11
12
15
14
16
17
7
5
4
3
2
1
1.1
18
6
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence.
Double Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
MODEL: HD2506

10
Item Part Number Description Qty
1 SD25 Saddle Assy. 1
1.1 * O-ring 1
2 H25-6-2305-103 Collar Protective Cap 1
3 * Wiper Seal 1
4 F25-5-1804-102 Upper Bearing 1
5 * Back-up Ring 1
6 * U-cup 1
7 N/A Cylinder 1
8 N/A Ram 1
9 F25-5-1204-108 Bearing 1
10 * Back-up ring 2
11 * O-ring 1
12 * O-ring 1
13 * Oil Seal 1
14 * O-ring 1
15 * Back-up Ring 1
16 F10-3-1610-104 Safety Relief Valve 1
17 CH38F Coupler 3/8” NPTF 2
18 H02-4-6003-108 Dust Cap 2
(*) F25-3-9901-108 Seal Kit -
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence.
Double Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
MODEL: HD2506
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement

11
9
10
2
1
22
21
4
5
6
3
7
8
19
20
16
17
18
11
12
11
13
14
15
Note: Not all components of the pump are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence.
Double Acting Cylinder
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
MODEL: HD5520

12
Note: Not all components of the pump are replacement items, but are illustrated as a convenient
reference of location and position in the assembly sequence.
MODEL: HD5506, HD5513, HD7506, HD7513, HD10006, HD10013 & HD10018
Double Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
9
10
2
1
22
21
4
5
6
3
7
8
19
20
11
12
11
13
14
15

13
Item
Part No. for Model:
Description Qty
HD5506 &
HD5513 HD5520 HD7506 & HD7513
HD10006 &
HD10013 HD10018
1 F55-6-1103-102 F55-6-1103-102 F99-6-1103-102 Saddle 1
2 H55-6-2305-107 H75-6-2305-103 H99-6-2305-107 Collar Protective Cap 1
3 F55-5-1804-106 F75-5-1804-102 F99-5-1804-106 Upper Bearing 1
4 * * * Wiper Seal 1
5 * * * Back-up Ring 1
6 * * * U-cup 1
7 * * * Back-up Ring 1
8 * * * O-ring 1
9 N/A N/A N/A Cylinder 1
10 N/A N/A N/A Ram 1
11 * * * Back-up ring 2
12 * * * O-ring 1
13 F55-5-1204-102 F75-5-1204-108 F99-5-1204-102 F99-5-1204-203 Bearing 1
14 * * * O-ring 1
15 * * * Oil Seal 1
16 * O-ring 1
17 * Back-up Ring 1
18 F55-6-1601-108 Cylinder Base 1
19 F10-3-1610-104 F10-3-1610-104 F10-3-1610-104 Safety Relief Valve 1
20 CH38F CH38F CH38F Coupler 3/8”NPTF 2
21 H02-4-6003-108 H02-4-6003-108 H02-4-6003-108 Dust Cap 2
22 F55-3-1806-106 F55-3-1806-106 F55-3-1806-106 Carrying Handle 2
(*) F55-3-9901-102 F55-3-9902-104 F75-3-9901-108 F99-3-9901-102 Seal Kit -
Note: Not all components of the pump are replacement items, but are illustrated as a convenient
reference of location and position in the assembly sequence.
MODEL: HD5506, HD5513, HD5520, HD7506, HD7513, HD10006, HD10013 & HD10018
Double Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement
Parts only.
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement

14
Note: Not all components of the pump are replacement items, but are illustrated as a convenient
reference of location and position in the assembly sequence.
MODEL: HD10010
Double Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
1
10
11
13
15
9
18
18
16
3
6
5
4
2
12
11
14
19
8
19
17
17
7

15
Note: Not all components of the pump are replacement items, but are illustrated as a convenient
reference of location and position in the assembly sequence.
MODEL: HD10010
Double Acting Cylinders
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
Item Part Number Description Qty
1 F99-6-1103-102 Saddle 1
2 H99-6-2305-107 Collar Protective Cap 1
3 F99-5-1804-106 Upper Bearing 1
4 * Wiper Seal 1
5 * Back-up Ring 1
6 * U-cup 1
7 * Back-up Ring 1
8 * O-ring 1
9 N/A Cylinder 1
10 N/A Ram 1
11 * Back-up ring 2
12 * O-ring 1
13 F99-5-1204-102 Bearing 1
14 * O-ring 1
15 * Oil Seal 1
16 F10-3-1610-104 Safety Relief Valve 1
17 CH38F Coupler 3/8”NPTF 2
18 H02-4-6003-108 Dust Cap 2
19 H55-3-1806-106 Handle 2
(*) F99-3-9901-102 Seal Kit -
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized Replacement
Parts only.
(*) - indicates items included in, and available only as part of Seal Kit
N/A - part is not available as replacement

LIMITED LIFETIME WARRANTY
BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from defects in material
and workmanship for the life of the product as long as the original purchaser owns the product. The warranty is non-transferable and is
subject to the terms, exclusions, and limitations described below:
• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or couplers as well as
worn out seals, o-rings and springs are the result of misuse and not covered by warranty and BVA Hydraulics will not provide any
warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted repairs not performed
by BVA Hydraulics or one of its authorized personnel), improper uid use, or use of the product in any manner for which the product
was not intended or the use of which is not in accordance with the instructions or warnings provided with the product.
• In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship, you may contact SFA for disposition.
In such cases, the customer’s sole and exclusive remedy for any breach or alleged breach of warranty is limited to the repair or
replacement of the defective product.
• Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS AND OTHER CHANNELS
DESIGNATED BY BVA HYDRAULICS. NO AGENT, EMPLOYEE OR OTHER REPRESENTATIVE OF BVA HYDRAULICS IS
AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT
NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A FITNESS FOR A PARTICULAR PURPOSE.
• Components not manufactured by BVA Hydraulics including certain motor systems, gasoline engines, and other are not covered by
this warranty and instead are covered by the manufacturer’s separate manufacturer’s warranty provided in the package.
• BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.
16
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone]
E-mail: [email protected]

Imprimé à Taiwan
MODÈLES : HD1010, HD1012 - 9 072 Capacité en kg
HD2506 - 22 680 Capacité en kg
HD3008, HD3014 - 27 216 Capacité en kg
HD5506, HD5513, HD5520 - 49 895 Capacité en kg
HD7506, HD7513 - 68 039 Capacité en kg
HD10006, HD10010, HD10013, HD10018 - 90 719 Capacité en kg
Pression d'utilisation maximale de 68,9 MPa
Vérins à effet double
Manuel d'instructions
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tél. : [phone] * Télécopieur : 1 816 891-6599
Courriel : [email protected] Site Web : www.bvahydraulics.com
Voici le symbole signalant un danger pour la sécurité. Il est utilisé pour vous alerter des
dangers potentiels de blessures.
Respectez tous les messages de sécurité qui suivent ce symbole an d’éviter les blessures
et la mort.
!

18
MISE EN GARDE : N'UTILISEZ JAMAIS le vérin hydraulique
comme dispositif de support.
MISE EN GARDE : Inspectez toujours les raccords avant
d'utiliser cet équipement. Il est strictement interdit de
modier ce produit. Utilisez seulement les adaptateurs et les
accessoires fournis et approuvés par le fabricant.
MISE EN GARDE : Pour diminuer les risques de blessures
et de dommages matériels, assurez-vous que la pression
nominale de chaque accessoire sous pression est égale ou
supérieure à la pression nominale produite par la pompe
hydraulique.
AVANT L'UTILISATION
1. Avant d'utiliser ce produit, lisez le manuel d'utilisation au
complet et familiarisez-vous parfaitement avec le produit et ses
composants, et identiez les dangers associés à son utilisation.
2. Vériez que le produit est compatible avec la tâche à accomplir.
En cas de doute, communiquez avec le service technique de
BVA Hydraulics au 1 888 332-6419.
3. Inspectez le support avant chaque utilisation. Ne l'utilisez pas
s'il y a des pièces déformées, brisées, endommagées ou des
pièces qui fuient.
4. Remplacez les pièces et les assemblages usés ou endommagés
seulement par des pièces de rechange autorisées par BVA
Hydraulics. Lubrifiez selon les instructions de la section
« Entretien ».
5. Assurez-vous que la méthode pour mesurer la charge est
précise et donne de bons résultats. Faites vérier annuellement
la précision du dynamomètre piézoélectrique ou du manomètre
par un personnel qualié.
INFORMATIONS GÉNÉRALES ET
INFORMATIONS RELATIVES À LA SÉCURITÉ
Conservez ces instructions. Pour votre sécurité, lisez et
comprenez les informations contenues dans ce manuel. Le
propriétaire et l'utilisateur doivent comprendre le fonctionnement
de cet équipement et les consignes de sécurité associées à son
utilisation avant de s'en servir. Avant que l'utilisation de ce produit
ne soit autorisée, il faut faire connaître à l'opérateur, dans sa
langue maternelle, les instructions et les informations relatives à
la sécurité. Assurez-vous que l'opérateur comprenne parfaitement
les dangers associés à l'utilisation de cet équipement ou à une
utilisation incorrecte de celui-ci. S'il y a des doutes quant à la façon
adéquate et sécuritaire de se servir de ce produit, telle que décrite
dans ce manuel, il faut en cesser l'utilisation immédiatement.
Inspectez le support avant chaque utilisation. N'utilisez pas
la cintreuse si elle présente des fuites ou des pièces brisées,
déformées, ssurées ou endommagées d'une autre façon. Si l’on
pense que le vérin a été soumis, ou semble avoir été soumis, à
une surcharge d’impact (charge qui serait tombée accidentellement
dessus), cessez de l’utiliser et faites-le vérier par un centre de
réparation agréé par BVA Hydraulics. Le propriétaire et l'utilisateur
de cet équipement doivent savoir qu'il peut être nécessaire d'avoir
des connaissances ou des habiletés spéciales pour utiliser ce
produit. Il est recommandé qu'un personnel qualié les inspecte
annuellement et que les pièces manquantes ou endommagées,
les étiquettes de nature générale, les étiquettes de sécurité ou
d'avertissement et les indications soient seulement remplacées
par des pièces de rechange autorisées par BVA Hydraulics. Tout
vérin qui semble endommagé, qui est usé ou qui ne fonctionne
pas correctement sera immédiatement mis hors service jusqu'à
ce que des réparations puissent être effectuées.
DESCRIPTION DU PRODUIT
Le vérin à effet double BVA Hydraulics est conçu pour pousser,
écarter et presser des pièces dans des opérations où les charges
sont égales à la capacité nominale du système. Chaque vérin est
doté d’une soupape de sûreté intégrée dans le circuit de retour
de manière à empêcher la surpression. La soupape est préréglée
à 68,9 MPa, elle ouvre lorsque la pression interne dépasse la
pression préréglée. Ce type d'équipement peut être utilisé pour
un grand nombre de travaux. Des habiletés, des connaissances
et une formation spéciales peuvent être requises pour faire une
tâche spécique et il est possible que le produit ne soit pas adéquat
pour fonctionner avec les appareils mentionnés ci-dessus. Il ne
faut pas utiliser ce produit pour faire fonctionner un appareil qui
déplace, met à niveau ou supporte des personnes, des animaux,
des matières dangereuses, des maisons mobiles et des habitations
de façon générale, des miroirs et des glaces ou encore pour relier
ou maintenir en place des écoutilles, des composants, etc. qui se
trouvent entre des cloisons. Il revient à l'utilisateur de décider de
la conformité de ce produit pour réaliser les tâches à effectuer et
il doit, par conséquent, assumer la responsabilité de sa décision.
Immédiatement après le levage, la charge doit être supportée par
des moyens mécaniques appropriés.
!
!
Figure 1 - Composants de vérin type
!
Point d’appui
Vérin
Poignée de transport
(HD5506~HD10018)
Soupape de
sûreté
Protecteur
antipoussière
Orice de retour
d’huile.
3/8”-18NPTF
(Raccord femelle)
Capuchon
protecteur à
collet
Orice pour l’huile
d’avance,
3/8”-18NPTF
(Raccord femelle)
Vérin

19
!MISE EN GARDE
INSTALLATION
AVIS : Utilisez un scellant de haute qualité pour lets de tuyaux qui
a été approuvé an de sceller tous les branchements hydrauliques.
1. Enlevez le protecteur antipoussière et le bouchon en caoutchouc
du raccord .
2. Inspecteztouslesletsetlesraccordspourvoirs'ilyadel'usure
oudesdommagesetremplacez-lesaubesoin.Nettoyeztous
lesletsetlesraccords.
3. Branchezletuyauhydrauliquesurlapompehydrauliqueetle
raccordduvérin.Assurez-vousqu'iln'yapasdefuites.
4. Installez un manomètre en ligne.
5. Vériezqu'iln'yapasdefuitesdanslesystèmeetfaitesfaire
lesréparationsparunpersonnelqualié.
AVIS : La capacité du vérin diminue d'au moins 50 % pour chaque
rallonge ou accessoire utilisé avec celui-ci.
MISE EN GARDE : Avant d'utiliser la pompe, serrez tous les
branchements de tuyaux avec des outils adéquats. Ne les serrez
pas trop. Les branchements devraient être serrés juste assez
pour qu'il n'y ait pas de fuites et pour qu'ils soient bien xés. Un
trop grand serrage peut entraîner une usure prématurée des lets
ou des éclatements de raccords là où la pression est très élevée.
MISE EN GARDE : Avant de réparer cet équipement,
procédez à sa dépressurisation.
Conseils pour utiliser des tuyaux hydrauliques et des tuyaux
transportantdesuides:
•Évitezderelierdesappareilsavecdecourtstuyauxdroits.Detels
tuyauxnetolèrentpasleseffetsdel'expansionetdelacontraction
causés par des changements de pression ou de température.
•Réduisezlescontraintesdestuyaux.Leslongstuyauxdevraient
êtresoutenuspardesferrures ou des attaches.
Ne tirez pas, ne positionnez pas et ne déplacez pas
 lemontage du vérinen tirantsur le tuyau.Utilisez
 lapoignéedetransportouunautremoyensécuritaire
pour le déplacer.
 Nemanipulezpasdetuyauxsouspression.N'essayez
 jamais de saisir un tuyau sous pression qui fuit.
 Assurez-vousdedépressuriserlesystèmeavantde
débrancheruntuyauhydrauliqueoudedéfairedesbranchements.
 Unliquide hydraulique peuts'enammer etbrûler.
Maintenez l'équipement hydraulique à distance des
 ammesetdelachaleur. Lachaleurexcessiveramollit
lesjoints,cequientraînedesfuites.Lesmatériauxdestuyaux
deviennentaussimoinssolidesàcausedelachaleur.
 Levérindoitêtreplacésurunebasestablecapablede
supporter la charge lors des poussées ou du levage.
 Utilisezdescales,desmatériauxdefrictionoudes
xationspourempêcherquelabaseoulachargeglisse.Assurez-
vousque le vérinestbien insérédansles adaptateursetles
rallonges.
 Centrezlachargesurlevérin.Distribuezlachargede
 manièreuniformesurtoutelasurfacedupointd'appui.
 Nefaitespas reposerlacharge ailleursquesur le
centre du vérin. Sinon, la charge peut basculer ou le
vérin peut « donner un coup ».
 N'essayez jamais de désassembler un vérin
 hydraulique.Faites faire les réparations parun
 personnel qualifié qui est autorisé à les faire.
CommuniquezaveclesoutientechniquedeBVAHydraulicspour
connaîtrelescentresdeservicesautorisés.
 Nesoumettezpaslestuyauxàdesimpactsforts
 etévitezqu'ilsentrentencontactavecdesobjets
coupants.
 Lesmatériauxdestuyauxetlesjointsnedoiventpas
 entrerencontactavecdesmatièresoudesmatériaux
 corrosifs comme de l'acide sulfurique, des objets
imprégnésdecréosoteetdelapeinturequin'estpassèche.Ne
peinturezjamaisunraccordniuntuyau.
• Nemodiezpaslevérin.
• Utilisezseulementdesxations,desaccessoires
  etduliquidehydrauliqueautorisésparlefabricant.
Lenon-respect des avertissements ci-dessous peut
 entraîner des blessures ainsi que des dommages
matériels.
• Assurez-vous de lire, de bien comprendre et de suivre
  touteslesconsignesfourniesouquisetrouventsur
  l'appareilavantdel'utiliser.
• L'utilisateurdoitêtreunopérateurqualiéquis'estfamiliariséavec
 lefonctionnement,l'utilisationcorrecteetl'entretiendesvérins.
 Portezdel'équipementdeprotection
 lorsquevousutilisezdel'équipement
 hydraulique.
Cet appareil N'EST PAS adéquatpour soutenir des
 charges! Lorsqu'une charge est soulevée, utilisez un
sommier et des cales pour se protéger des chutes de
charge. Tenez-vous àdistance d'unecharge soulevée
jusqu'àcequ'ellesoitsoutenuedemanièreadéquate . N'utilisezjamais
lapressionhydrauliquepoursupporterunecharge.
Danger d'écrasement. Gardez les mains
et les pieds éloignés du vérin et de la pièce
 detravailpendantl'utilisationdel'appareil.
Lesdeuxraccordsduvérindoiventêtreraccordésàla
 pompe.Levérinàeffetdoubledoitêtreutiliséavecune
 pompedotéed'unesoupapeà4voies.
 Nerégleznineretirezlasoupapedesûreté.Unréglage
 plusélevé que lapression nominale entraînerades
 dommagesàl'équipement,voiredesblessurescorporelles.
• Ne dépassez pas la pression nominale du vérin ou
  detoutéquipementdusystème.Lapressionnominale
du vérin est de 68,9 MPa.
 • Nereliezpasdevérinàunepompeavecunepression
nominale plus élevée.
•Nesoumettezpaslevérinàunecharged'impact,soitune
chargequitombedessusdemanièresoudaine,cequifaitque
lapressiondusystèmedépasselapressionnominale.
 Lapressiondefonctionnementdusystèmenedoit pas
dépasser la pression nominale du composant du système
 ayant la pression nominale la plus basse. Installez un
manomètreouunautreinstrumentmesurantlachargeandefaire
lesuividelapressiondefonctionnement.Silapressiond'untuyau,
d'unbranchementoudetoutautrecomposantdusystèmedépasse
sapressionnominale,celaentraînedesrisquesd'éclatement.
 Évitezd'endommagerlestuyauxhydrauliques.Faites
 ensortequelestuyauxnesoientpascoupés,écrasés,
 entortillésoupliésaupointoùl'écoulementduliquide
est bloqué ou devient restreint. Inspectez périodiquement les
tuyauxpourvoirs'ilyadel'usure.
LOURD
 Chaquevérinàdoubleeffetestmunid'unesoupape
 de sûreté dans le circuit de retour qui s'ouvre si la
 pressioninternedépasse68,9MPa.Lorsquecelase
produit,l'huileseradirigéehorsdesparoisduvérinetsurlecorps
de ce dernier. Cela créera une condition glissante dangereuse dans
l'airedetravail.Nettoyez l'huile immédiatement!
!
!

SPÉCIFICATIONS
N° de modèle
Capacité du vérin
(kg) Course
(cm)
Aire de fonctionnem.
du vérin
(cm²)
Pression interne à la
capacité nominale
(MPa)
Volume maximal d'huile
(cm³)
Poussée Traction Poussée Traction Poussée Traction Poussée Traction
HD1010 10 342 3 447 25,50 14,45 4,77 70,18 70,81 368,54 121,75
HD1012 30,40 14,45 4,77 439,38 145,15
HD2506 23 315 12 147 14,99 33,16 17,29 68,95 68,90 496,95 259,11
HD3008 29 846
14 696
20,70 41,87 20,58 69,90
70,03
866,77 426,04
HD3014 36,80 41,87 20,58 1541,04 757,46
HD5506
50 530
15,70 70,90 20,58
69,89
1112,98 323,06
HD5513 33,50 70,90 20,58 2375,44 689,50
HD5520 51,10 70,90 20,58 3623,49 1051,77
HD7506 74 117 23 496 15,49 103,81 33,03 70,02 69,76 1608,37 511,80
HD7513 33,30 103,81 33,03 3456,69 1099,95
HD10006
94 710 44 089
16,69 132,71 61,81
69,99 69,96
2214,63 1031,41
HD10010 25,73 132,71 61,81 3414,64 1590,29
HD10013 33,30 132,71 61,81 4419,14 2058,11
HD10018 46,10 132,71 61,81 6118,04 2849,33
N° de
modèle
Hauteur lorsque
complètem. rentré
(cm)
Hauteur lorsque
complètem. sorti
(cm)
Poids
(kg)
Diamètre du
corps du vérin
(cm)
Filetage du
collet
Diam. d'orice
de montage
(cm)
HD1010 40,94 66,52 12,1 7,29 2-1/4"-14 3,30
HD1012 45,80 76,20 13,6
HD2506 26,82 41,81 11,2 9,19
3-5/16"-12
5,84
HD3008 38,89 59,59 19,5 10,11 5,59
HD3014 54,99 91,80 27,5
HD5506 33,10 48,79 32,0
12,70 5"-12 9,40HD5513 50,90 84,40 47,2
HD5520 73,30 126,95 66,3
HD7506 34,80 50,29 42,5 14,61 5-3/4"-12 10,16
HD7513 52,60 85,90 62,1
HD10006 35,71 52,40 62,9
17,70 6-7/8"-12
13,89
HD10010 44,88 70,61 76,7 13,97
HD10013 52,40 85,70 87,8 13,89
HD10018 68,71 114,81 112,6
20