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BWT HI-HC 66 User manual

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24 /76
2019/11– C - Code : 33260
BWT Horizontal Inverter
Heat Pump
HI-HC 66 - HI-HC 85 - HI-HC 106 - HI-HC 132
HI-HC 150 - HI-HC 177 - HI-HC 204 - HI- HC 273
HI-HC 270 - HI-HC 358
25 /76
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I. Genera product presentation and operating 28
II. Safety recommandations 28
III. Content 28
VII. Technica data and dimensions 29
V. Product insta ation 30
V.1) Siting 30
V.2) Support 31
V.3) Hand ing 31
V.4) Connection to the hydrau ic circuit 31
V.5) Wiring 32
VI. Start up and operation 33
VI.1) Screen ock/un ock : 34
VI.2) Se ecting the operating function : 34
VI.3) Se ecting the set temperature va ue : 35
VI.4) Se ecting the operating mode : 35
VI.5) Defrosting (heating and auto functions on y) 35
VI.6) Wifi setting 36
VIII. Upkeep and maintenance 36
VII.1) Shut down for winterizing: 36
VII.2) – Technica inspections: 36
VII.3) – Spare parts: 36
IX. Error messages 36
X. Troub e shooting 38
X. Wifi setting 39
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Warning:
a. P ease read the fo owing tips before insta ation, use and maintenance.
b. Insta ation, remova and maintenance must be carried out by qua ified professiona in accordance
with the instructions.
c. Gas eakage test must be done before and after insta ation.
1. se
a. It must be insta ed or removed by professiona s, and it is forbidden to dismant e and refit without
permission.
b. Don’t put obstacles before the air inlet and outlet of the heat pump.
2. Installation
a. This product must be kept away from any source of fire.
b. The insta ation can’t be in a c osed environment or indoors, and must be kept we venti ated.
c. Vacuum comp ete y before we ding, we ding can on y be performed by qua ified professiona .
27 /76
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d. Insta ation must be stopped if any gas eakage.
3. Transportation & Storage
a. Sea ing is not a owed during transportation
b. Transporting goods at a constant speed is needed to avoid sudden acce eration or sudden braking, so
as to reduce the co ision of goods.
c. The unit must be far away from any source of fire.
d. Storage p ace must be bright, wide, open and good venti ation, venti ation equipment is required.
4. Maintenance Notice
a. If maintenance or scrap is required, contact a qua ified professiona nearby.
b. Qua ification requirement :
A operators who dispose gas must be qua ified by va id certification which issued by professiona
agency.
c. P ease strict y comp y with the requirement from manufacturer when maintenance or fi ing gas.
P ease refer to the technica service manua .
28 /76
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I. General product presentation and operating
BWT Inverter water/ air heat pumps are purpose designed to heat or coo swimming poo s. Performance data
is on y guaranteed for this specific app ication.
Water / air heat pumps are an efficient inexpensive means of heating swimming poo water.
The device exp oits the thermodynamic properties of heat transfer f uids when subjected to the we known
compression – expansion cyc e: owing to its specia properties, the refrigerant recovers ca ories from the
inexhaustib e supp y contained in ambient air, then, after compression and heating, transfers them to the
swimming poo water, thus heating it.
Given that a heat pump transfers heat extracted from outdoor air to the poo water, rather than creating heat
ike a boi er or e ectrica heater a heat pump heats the poo water for 80 % ess than the cost of heating by
other means.
Neverthe ess, in order to further reduce poo heating costs. the poo shou d be covered with an isotherma
cover at night and. more genera y. whi e the poo is not in use. The cover minimises evaporation from the
surface of the water the main source of heat oss.
Despite this, during the co der times of year, it may be necessary to run the heat pump continuous y 24 hours
a day. This is not a cause for concern; heat pumps are designed to run 24 hours a day. Even under these
circumstances a heat pump is a ways cheaper than other conventiona heating means.
Un ike On/ Off heat pumps, Inverter heat pumps can modu ate their operating mode and adapt it to
the swimming poo ’s heating demand. This characteristic makes them even more economica than other
machines, a ows them to run more si ent y in temperature maintenance mode and increases the service ife
of critica components, notab y the compressor.
.
II. Safety recommandations
•Whi e the compressor is working. some elements of the refrigerant circuit
•may become very hot others very cold. Therefore, access to areas ocated
•being the machine’s pane s is restricted to qua ified professiona s.
•Never poke any object through the slots in the grating that protects the
impeller, this cou d damage the impe er.
•Never operate the machine while the impeller’s protective grating is not
in position.
•The distance separating the heat pump and its electrical panel from the water area should be determined
by a qualified professional in accordance with the regu ations in effect in at the insta ation site - See the
recommendations set out in paragraph V.1 and V.3.
•To avoid any risk of danger damaged power cables must be rep aced immediate y by the manufacturer, its
after sa es service or simi ar y qua ified personne .
•Always cut the power supply to the device upstream before any intervention
requiring remova of the pane s or invo ving the hydrau ic connections.
•During storms, cut the power supply to the machine
•When instne in; to dismant e the machine, proceed in the reverse order.
III. Content
Caps for the hydrau ic
unions
Condensate drain
union
Condensate drainage
29 /76
2019/11– C - Code : 33260
VII. Technical data and dimensions
Operating range: outdoor ambient air temperature between -10°C and +43°C.
Performance eve s are maximised between +15°C and +25°C. The machine is not guaranteed to run proper y
outside the -10°C / +43°C operating range.
Water resistance index for e ectrica parts : IPX4.
Set point temperature regu ation range:
•Heating mode: 18°C to 40°C
•Coo ing mode: 12°C to 30°C
Technical data HI-HC
66
HI-HC
85
HI-HC
106
HI-HC
132
HI-HC
150
HI-HC
177
HI-HC
204
HI-HC
273
HI-HC
270 HI-HC 358
Advised water vo ume
(m3) 15~30 20~40 25~45 30~55 35~65 40~75 50~95 65~120 65~120 90~160
Power supp y 230 V / 1 phase / ~ 50 Hz 60Hz 400 V / 3 ph /
~50 Hz 60Hz
max/min consumed
power(kW)*
1
,
11
/
0,13
1
,
2
4
/
0,17
1
,
5
6
/
0,19
1
,
8
7
/
0,24
2
,
2
8
/
0,27
2
,
6
7
/
0,31
3
,
30
/
0,38
3
,
75
/
0,57
3
,
75
/
0,53
5
,
2
0
/
0,62
max/min consumed
current (A)*
4
,
82
/
0
,
56
5
,
39
/
0
,
74
6
,
78
/
0
,
83
8.13
/
1
,
0
4
9
,
91
/
1
,
17
11
,
6
/
1
,
3
4
1
4.3
/
1
,
65
16
,
5/
2
,
4
8
5
,
6
0
/
0
,
7
6
7
,
4
0
/
0
,
8
9
Recommended f owrate
(m3/h)
2 to 4 2 to 4 3 to 4 4 to 6 5 to 7 6,5 to 8,5
8 to 10 10 to 12 10 to 12 12 to 18
Ext. Diam. of hydrau ic
pipe
50 mm
Net weight kg 42 45 49 50 52 63 68 90 93 120
Dim ( ength x width x
height) mm 894 x 359 x 648 954 x 359 x 648 954x429
x 648
954x429
x 755 1084 x 429 x 948 1154 x
539 x 948
Sound power eve dB(A)
at max / midd e / min.
speeds**
61/
53,9/
51,6
62/
55,2/
52,6
63,7/
57,1/
52,4
64,5/
59,5/
55,9
68,8/
60,3/
55,1
67,6/
60,3/
56,9
69/
61,2/
55,7
69,7/
63,2/
58,3
69,7/
63,2/
58,3
69,5/
60,6/
57,4
Refrigerant mass
R 32 (grams) 500 650 750 800 900 1000 1200 2000 2000 2700
Standardised heating performance data according to the standard AFNOR AC-P 90-327 (ex DTP n°10): air temperature 15°C. water
temperature 26°C. relative humidity 70 %
Heating power at max
speed (kW)
5.0 6,2 7,5 9.0 10,5 12.0 14,0 18,0 18,0 24,5
COP at
max / 50 % / min speeds
4,5/6,3/
7,3
5,0/6,6/
7,4
4,8/6,8/
7,7
4,8/6,8/
7,7
4,6/6,6/
7,8
4,5/6,4/
7,8
4,4/6,3/
7,7
4,8/6,8/
8,1
4,8/6,8/
8,1
4,7/7,0/
8,0
Heating performance data. air temperature 26°C. water temperature 26°C. relative humidity 80 %
Heating power at max
speed (kW)
6,6 8,5 10,6 13.2 15,0 17,7 20,4 27.3 27,0 35,8
COP at
max /
50 %
/ min s
peeds
6
,
0/10
,
5
/14
,
7
7
,
4/10
,
9
/14
,
8
7
,
4/11
,
0
/15
,
0
7
,
3/11
,
0
/15
,
4
6
,
7/10
,
9
/15
,
5
6
,
2/11
,
1
/15
,
8
6
,
0/10
,
7
/15
,
3
6
,
5/11
,
2
/15
,
4
6
,
5/11
,
2
/15
,
3
5
,
8/10
,
9
/15
,
6
Cooling performance data. air temperature 35°C. water temperature 28°C. relative humidity 80 %
Coo ing power (kW) at
ma
x speed
3,0 4,0 4,5 5.5 6,8 7,7 9.8 12,1 12,1 16,4
*air 15°C, water 26°C **according to EN 12102 and EN ISO 3744
30 /76
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Dimensions in mm
Mode A B C D E F G H
HI-HC66
334
590
318
359
894
250
74
648
HI-HC85
334
590
318
359
894
250
74
648
HI-HC106
334
590
318
359
894
2
9
0
74
648
HI-HC132
334
590
318
359
954
28
0
74
648
HI-HC150
334
590
318
359
954
340
74
648
HI-HC177
404
590
388
429
954
390
74
648
HI-HC204
404
590
388
429
954
460
74
755
HI-HC273
404
720
388
429
1084
620
74
948
HI-HC270
404
720
388
429
1084
620
74
948
HI-HC358
514
790
498
539
1154
650
74
948
Nota bene:technical data and dimensions may be subject to modification, without notification, over timedue to
product improvements. For more detail, refer to the information plate on the machine.
When the weather is co d and damp, frost can bui d up on the evaporator fins. This phenomenon is not theresu t of a
ma function; the frost wi be e iminated by automatic triggering of the thermodynamic defrostingcyc e (inversion of
the refrigerant cyc e). Once the frost has been me ted, the machine wi revert to norma operating mode.
The heat pump is fitted with a f ow contro er that on y a ows the machine to start up when the water f owrate
through the machine is adequate (see the recommended va ues in the technica data tab e).
V. Product installation
V.1) Siting
The fo owing points must be taken into consideration:
•The device must be installed outdoors
•Condensate drainage
Connect the e bows and the condensate drainage hose to the ho e in the machine f oor such that the
condensates wi be channe ed to waste. Do not mix condensates with the poo water.
•Distance from the water area
The distance must satisfy the stipulations of the local regulations
if effect at the installation site. However, this distance shou d not
be so great that the ength of the pipes makes it impossib e to
achieve the minimum water f ow rate necessary for correct
operation of the machine.
•Clearance
The minimum recommended c earances between each surface of
the machine and the nearest obstac e (wa , partition, hedge, etc.)
are shown as indicated :
The machine shou d not be ocated in a corner where air
circu ation and renewa cou d be hindered.
31 /76
2019/11– C - Code : 33260
Pay attention to the proximity of deciduous vegetation. Leaves, f owers, po en, etc. cou d be drawn in by the
fans and obstruct the gratings.
•Proximity to neighbours
Quite apart from the heat pump’s intrinsic acoustic eve , (measured in a aboratory according to
standardized methods and on standardised insta ations) the insta er is responsib e for ensuring that the
insta ation site wi not cause a phonic nuisance to neighbours, and take any necessary steps.
Refer toany oca ru es that app y.
•Soil moisture
The heat pump must not be insta ed in a ocation where precipitation can accumu ate and gather in
pudd es around the machine.
Condensates generated by the heat pump whi e it is running must be drained away (use the drain
connectionenc osed), and must not accumu ate around the machine.
•/30
•Installation height
If the machine is wa mounted, the intrinsic strength of the wa and the mounting must be sized, with
asafety margin, to bear the weight of the machine when fi ed with water. Take exposure to prevai ing
windsinto consideration. Mounting brackets must be treated against corrosion. Piping must be attached to
the wa to be supported (but not by the machine).
Make sure the fi tration pump can overcome the height difference between the fi tration pump and the
heatpump. Take any necessary steps (increase pump power, additiona pump, etc.).
V.2) Support
The heat pump must be attached by its feet to a so id, stab e and horizonta base (stain ess stee M
10screws). A s oped position cou d interfere with the f ow of condensates.
In the interest of noise abatement, the machine and pipes connected to it must be insta ed in such a waythat
they do not vibrate whi e running.
V.3) Handling
Never ift the machine by its hydrau ic unions.
Do not store the machine ying on its side. If the machine was aid on its side,
put it upright after storage,
and eave it stand ike this, switched off, for at
east 48 hours.
V.4) Connection to the hydraulic circuit
The heat pump must be mounted on a
fi tration circuit by-pass, downstream from
the sand fi ter, andupstream from the
injection of any treatment chemica s (the
titanium condenser is resistant to di ute poo
chemica s, but is not guaranteed against
exposure to high concentrations of poo
chemica s).
The bypass oop must be fitted with three
va ves, one on the bypass intake, one on the
bypass out et(iso ation va ves) and one
between the two tapping points (va ve to
32 /76
2019/11– C - Code : 33260
contro the f ow rate through the heat pump).
To imit heat oss from the pipes, bury them underground (at a depth of 50 to 80 cm depending on the
region) or ag the pipes. In any case, minimize the amount of uninsu ated pipe exposed to the air.
V.5) Wiring
The machine must be wired in by a qua ified professiona , after the hydrau ic connections have been
comp eted. When dismant ing the machine, disconnect it e ectrica y before disconnected the hydrau ic
connections.The heat pump’s power cab e connection termina is ocated behind the socket. Use a cab e with a
wirecross section that comp ies with the specification be ow, connected upstream to a breaking device rated
as set out in this tab e.
HI-HC
66
HI-HC
85
HI-HC
106
HI-HC
132
HI-HC
150
HI-HC
177
HI-HC
204
HI-HC
273
HI-HC
270
HI-HC
358
Therma magnetic
circuit breaker rating(A) 9.0 10.5 12.0 14.5 16.5 18.0 21.0 24.0 9.0 12.0
bipolar tetrapolar
Residua current device sensitivity 30 mA max
bipolar trtrapolar
Power cab e (wirecross
section in mm2) 3 x 1,5 3 x 2,5 3 x 2,5 3 x 2,5 3 x 2,5 3 x 4,0 3 x 4,0 3 x 6,0 5 x 2,5 5 x 2,5
Remote insta edcontro
pane cab e(wire cross
section inmm2)
3 x 0.5
*For a cable length less than 10 m. Increase the wire cross section if the cable is more than 10 m long. The cable
length should never exceed 50 m.
!IMPORTANT :
Damaged cab es must be rep aced immediate y by a qua ified professiona .
When insta ing the device, make sure earth wiring wi present an ohmic resistance eve comp ying with oca
regu ation requirements.
Check the e ectrica connections at the various termina s annua y, tighten if necessary.
The heat pump’s e ectrica and e ectronic components are not guaranteed against overvo tages produced by
ightning strikes. The e ectrica supp y in the home must be adequate y protected against this risk.
①Unscrew the 2 screws from the base of the pane on
the right hand side and remove the bottom section
of the pane .
②Remove the 3 screws from the id of the e ectrica box.
③Connect the power cab e according to the standardised
markings (NB: in 3ph insta ations, ive wires are marked
R,S,T / in 1 phinsta ations, the ive wire is marked L).
33 /76
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V.6) Heating priority :
It is possib e to set the system up so that the heat pump wi start up fi tration outside programmed
fi tration cyc es if a heating demand is detected. This a ows the poo water temperature to be he d more
constant y around the set point.
In this case, the heat pump wi start the fi tration up every our (un ess it is a ready running) to measure
the poo water temperature. If a heating demand is detected, it keeps the fi tration pump running,
otherwise it stops the fi tration pump after 3 minutes.
To do this, the e ectrica connections to be made wi use the termina s marked P1 and P2 on the heat
pump termina b ock:
Next, activate heating priority as fo ows on the contro pane :
•Press the and icons simu taneous y for 5 seconds to access the parametermodification menu.
•The “P0” parameter fo owed by “0” is disp ayed on the screen: “P0 0”.
•Press to modify P0, then press to scro unti 1 is disp ayed : “P0 1”
•Press once again to confirm,
•Press to exit the parameter modification menu.
To eave the heating priority mode, set the P0 parameter back to 0 fo owing the above procedure.
!IMPORTANT : do not modify the value of parameters other than P0
VI. Start up and operation
After verifying that there is an adequate f ow rate through the machine, press the
start (and stop) icon for 3 seconds to activate the screen, then press on to
start the heat pump. Where the machine detects the need to heat the water, in the
fo owing 3 minutes, the fan si start, fo owed by the compressor after about 30
seconds.
~ 230 V, 50 Hz
6
0 Hz
DDR 30 mA
Therma magnetic
circuit
breaker
Fi tration pump
Switch
coi
Power
contacts
Therma magnetic circuit breaker
~ 230 V (mono) ou 400 V
(tri) , 50 Hz 60 Hz
Fi tration
timer
L
N
Earth
P1
P2
Heat pump