BWT STARDECK INEO User manual

PROTECTION & SAFETY
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Code : 34681
INSTALLATION AND MAINTENANCE INSTRUCTIONS
To be read carefully and kept for future reference
You have just acquired an automatic pool cover, thank-you for placing your trust in us. Before commencing
installation and operation of the cover, please read the following document carefully, it contains important
recommendations concerning the various manipulations and advice for use. Keep this manual and show it to
any other users.
STARDECK INEO
Submerged
Automatic cover

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FOREWORD
Congratulations! You have just purchased an automatic cover made by PROCOPI and we would like to thank
you for placing your trust in us.
By choosing this cover, you have selected a cutting-edge product perfectly adapted to its function as a pool
safety cover.
You also benefit from the competence and know-how of the PROCOPI Group, (registered office - Zone
d'Activités, les Landes d'Apigné in LE RHEU (35650), France.
Your installation is the last link in a chain of pool professionals.
How-ever, despite the excellent quality of every component of this cover, we cannot guarantee the user’s total
satisfaction unless the user scrupulously observes and applies the recommendations and instructions provided
in this manual.

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Table of contents
INSTALLATION INSTRUCTIONS ................................................................................7
1. Important safety notices ....................................................................................7
2. Installation recommendations ...........................................................................7
2.1.Tools required........................................................................................................................ 8
2.2.People required ..................................................................................................................... 8
3. Preparation before installing the mechanical assembly .................................9
3.1.Pool fittings exploded view .................................................................................................... 9
3.2.Verify dimensions and squaring .......................................................................................... 10
3.3.Check the electrical point of supply ..................................................................................... 10
3.4.Check draining of the dry pit................................................................................................ 10
STARDECK AXLE .....................................................................................................11
1. Axle, diameter 150 or 180 mm .........................................................................11
2. Axle, diameter 250 mm.....................................................................................12
MOTOR DRIVE SYSTEM ...........................................................................................14
1. Materials provided............................................................................................14
2. Installing the motor ..........................................................................................14
3. Connection box ................................................................................................15
4. Wiring in the electrical panel ...........................................................................15
4.1.Installation of the panel........................................................................................................ 15
4.2.Reversing the electrical panel door swing ........................................................................... 15
5. Key switch.........................................................................................................16
6. Electrical wiring................................................................................................16
6.1.Slaving................................................................................................................................. 17
6.2.Stardeck deck box............................................................................................................... 17
7. Setting and programming ends of travel ........................................................18
7.1.The printed circuit board...................................................................................................... 18
8. The electrical panel ..........................................................................................19
8.1.Initialisation of the printed circuit board ............................................................................... 19
8.2.Validation of the direction of rotation of the axle.................................................................. 19

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8.3.Programming the ends of travel .......................................................................................... 20
9. Wiring diagram .................................................................................................20
10. Assembly of the flywheel.................................................................................21
SEPARATING PIT WALL...........................................................................................22
1. Description of the product...............................................................................22
2. Mounting the pit wall mounting flanges .........................................................22
3. Assembling the separating pit wall.................................................................22
3.1.Straight wall......................................................................................................................... 22
3.2.Trapezoidal wall................................................................................................................... 23
4. Putting the separating pit wall in position......................................................23
ASSEMBLY OF THE COVER APRON ......................................................................24
1. Preparation prior to assembly.........................................................................24
2. Assembly of the slat apron..............................................................................24
2.1.Assembly of cover apron, slats finished with plugs.............................................................. 24
2.2.Assembly of the cover apron, slats finished with silicon ...................................................... 25
2.3.Assembly of the complete slat apron................................................................................... 25
2.4.Attach the slat apron to the axle .......................................................................................... 25
2.5.PVC slats: Retainers for pools with step pieces (option) ..................................................... 27
2.6.PVC slats: Guide weights for overflow pools (option).......................................................... 27
2.7.PVC : Inéo deflecter ............................................................................................................ 28
2.8.Cover apron safety fasteners .............................................................................................. 28
2.8.1. Wall mounted safety fastener ................................................................................................. 28
2.8.2. Sub-coping mounted safety fastener ..................................................................................... 29
2.9.Adjustable strap at the end of the pool ................................................................................ 31
2.9.1. Strap configurations ................................................................................................................ 31
2.9.2. Stainless steel, fixed hasp fastener ........................................................................................ 31
2.9.3. Stainless steel, collapsible hasp fastener............................................................................... 32
2.9.4. Attaching the strap to the hasp............................................................................................... 32
2.9.5. Hasp fastener for overflow and buffer tank ............................................................................ 33
2.9.6. Installation of the lateral fasteners .......................................................................................... 34
2.9.7. Recommendations concerning the installation of hasps....................................................... 34
BEAM .........................................................................................................................35
1. Beams ...............................................................................................................35
2. Counterweights ................................................................................................36

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3. Inéo deflectors..................................................................................................36
3.1.Position of the deflectors ..................................................................................................... 37
3.2.Strap attachment ................................................................................................................. 37
3.3.Inéo cradle........................................................................................................................... 37
4. Installing the Inéo PVC duckboarding ............................................................39
5. Duckboarding service hatch locking mechanism..........................................40
5.1.PVC duckboarding............................................................................................................... 40
5.2.Wooden duckboarding......................................................................................................... 40
OPERATING INSTRUCTIONS...................................................................................41
1. Precautions.......................................................................................................41
2. Cover closing procedure .................................................................................41
3. Cover opening procedure ................................................................................41
4. Safety fasteners................................................................................................42
4.1.Attaching the slat cover safety straps to the fasteners ........................................................ 42
4.2.Releasing the cover from the safety fasteners .................................................................... 42
5. Water level ........................................................................................................42
6. Water quality.....................................................................................................42
7. Maintenance......................................................................................................43
8. Winterizing ........................................................................................................43
9. Specific precautions ........................................................................................44
9.1.Beam and duckboarding...................................................................................................... 44
9.2.Cover apron......................................................................................................................... 44
9.3.Separating pit wall ............................................................................................................... 45
10. Scope of use .....................................................................................................45
GENERAL GUARANTEE CONDITIONS................................Erreur ! Signet non défini.
1. Guarantee on the slat apron (PVC, PC).......................Erreur ! Signet non défini.
1.1.Guarantee covering slat leak tightness and structural integrity ... Erreur ! Signet non défini.
1.2.Guarantee covering stains and discoloration............................... Erreur ! Signet non défini.
2. Guarantee on mechanical parts ..................................Erreur ! Signet non défini.
2.1.Guarantee covering the motor..................................................... Erreur ! Signet non défini.
2.2.Guarantee on the electrical panel................................................ Erreur ! Signet non défini.
2.3.Guarantee covering rechargeable batteries and the solar panel . Erreur ! Signet non défini.

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2.4.Guarantee covering the axle ....................................................... Erreur ! Signet non défini.
2.5.Guarantee covering the beam flange and brackets (for models equipped with said) . Erreur !
Signet non défini.
3. Guarantees covering accessories...............................Erreur ! Signet non défini.
3.1.Guarantee on the beam and the finishing trim............................. Erreur ! Signet non défini.
3.2.Guarantee on the high pressure cleaning system, Cleandeck – Stardeck covers...... Erreur !
Signet non défini.
3.3.Guarantee on duckboarding ........................................................ Erreur ! Signet non défini.
3.4.Guarantee on the storage bench housing of above-ground covers (models that are
equipped with above-ground storage benches)........................... Erreur ! Signet non défini.
3.5.Guarantee on the prefabricated separating pit wall ..................... Erreur ! Signet non défini.
4. Guarantee on pool fittings ...........................................Erreur ! Signet non défini.
5. Other elements not previously mentioned .................Erreur ! Signet non défini.
6. Application of guarantees............................................Erreur ! Signet non défini.

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INSTALLATION INSTRUCTIONS
1. Important safety notices
‐This cover is no substitute for common sense or individual responsibility. Nor is it intended to
substitute the vigilance of parents and/or responsible adults which remains the key factor in
ensuring the safety of young children.
‐Caution: safety is only assured when the cover is closed, locked and correctly installed in
accordance with the manufacturer’s instructions.
‐In the event of any absence, how-ever brief, from the home, the cover must be installed
systematically;
‐Check that there is no person or foreign body in the pool both prior to and during opening and
closing of the cover;
‐Keep the key used to activate the cover mechanism out of reach of children;
‐The cover should only be opened/ closed by a responsible adult ;
‐Standing, walking and jumping on the safety cover should be prohibited;
‐In general, implement all steps necessary to deny young children access to the pool while the
cover is pending repair or during any malfunction preventing the pool from being closed and
secured or in the event that the pool or equipment is temporarily unavailable.
‐A pool can represent a serious danger to your children. A person can drown very quickly. Children
near a pool require your constant vigilance and active supervision, even if they know how to swim.
‐The physical presence of a responsible adult is mandatory while the pool is open.
Learn first aid techniques
Memorise emergency numbers and display these close to the
pool:
‐Fire brigade:
‐Medical emergency services:
‐Poison treatment centre:
2. Installation recommendations
The Stardeck Inéo automatic cover is designed for pool slat aprons at most 8.09 m wide.
According to the standard NF C15-100, a 30 mA RCD must be installed at the head of the electrical line powering
the Stardeck Inéo automatic cover.
The motorisation system is delivered with an electrical panel, it may only be operated with this electrical panel.
Any other use of the motor without the electrical panel, or vice versa, is dangerous and not advised.
The Stardeck Inéo cover may only be operated using a mechanism described in the NF P90-308, such as the
key switch supplied.
The automatic nature of the Stardeck Inéo cover in no way dispenses with the need for vigilance when the cover
is in motion. On encountering the slightest issue rolling the cover up or our, stop the movement and contact a
professional.

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2.1. Tools required
Step Tools required
Assembling the axle ‐Spirit level
‐Set of wrenches
‐Mallet
Mounting the motor and the
control panel
‐Small flat head screw driver
‐Cross-head screw driver
‐Stripping pliers
‐Cutting pliers
‐Stanley knife
‐Percussion drill and Ø 8 mm concrete drill bit
Assembling the pit wall ‐Rivet pliers
‐Mallet
‐Percussion drill
‐Measuring tape
‐Drill, 5 mm
‐Concrete drill bit, 13 mm
‐Allen key, no. 5
‐Cross-head screw driver, no. 2
Assembling the beam and
brackets
‐Wrenches
‐Allen keys
‐Wood cutting tools (wooden duckboarding)
2.2. People required
Step Number of people Length of time
Assembling the cover axle 2 1 hour
Installation of the motor drive system 1 1 hour
Installing the pit wall 2 1 hour
Assembling the slat cover apron
2
1 hour
Mounting the beam or brackets 2 1 hour
The lengths of time quoted do not take the time required to fill the pool into consideration, this will depend on
the flow rate of the water supply and the volume of the pool.

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3. Preparation before installing the mechanical assembly
Stardeck Inéo
3.1. Pool fittings exploded view
The pool fittings must be installed while the pool walls are being built, respecting the positions and
measurements indicated in the civil engineering diagrams provided by PROCOPI.
Standard 275 mm throughwall flange for 250mm wall
Note: The length of the throughwall flange will depend on the thickness of the wall.
Ref Description Qty
1 HSHC screw M10x40 A4 SS 4
2 Z10 washer A4 SS 4
3 Throughwall body flange 1
4 Flange gasket 2
5
Throughwall flange body
1
6 Ø4 pin x20 A2 SS 2
7 Composite bushing 1
8 Protective cap 1
9 Double seal ring 1
10 Worksite protective cover 1
Duckboarding
Slat apron
Beam
Aluminium axle
Slat Motor
Counterweight
Connection box
Separating pit
wall

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Axle bearing mounting unit
Ref
Description
Qty
1 Bearing mounting unit body 1
2 Work site protective cover 1
3 Bearing mounting unit flange 1
4 Q8 nut A4 SS 4
5 Bearing mounting unit gasket 1
6
Bearing mounting unit flange o-ring
4
7 Z10 washer A4 SS 8
8 HSHC screw M10×40 A4 SS 4
3.2. Verify dimensions and squaring
Before beginning installation of the automatic cover’s mechanical assembly, check that dimensions and squaring
comply with the civil engineering diagrams (dimensions of the cover pit, perfect horizontal alignment of the
throughwall flange and bearing mounting unit, etc.).
CAUTION:
Incorrect alignment of the throughwall flange and the bearing will lead to serious
malfunctions of the automatic cover.
3.3. Check the electrical point of supply
Aquamat: PL3:
‐Cable 3 × 4 mm² up to 20 m - Cable 3 x 6 mm² up to 20 m
‐Cable 3 × 6 mm² up to 30 m - Cable 3 x 10 mm² up to 40 m
Lay a duct to run the motor sensor cable:
‐Cable 3 × 1 mm² shielded
Make sure that the sensor cable is not run in the same duct as an energy consuming device.
3.4. Check draining of the dry pit
The Aquamat motor is not watertight, it is only splashproof (IP55). The PL3 motor is watertight (IP68) when not
in operation. The motor must therefore be installed in a dry pit, equipped with a drainage pump and fitted with a
service hatch that may be locked. The dimensions of this motor pit must comply with the civil engineering
diagrams.

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STARDECK AXLE
1. Axle, diameter 150 or 180 mm
Product presentation
Ref
Description
Qty
1 Aluminium axle Ø150 or Ø180 1
2 SS shaft 1
3 Axle end piece 1
4 Locking cannula 2
5 M8 washer A4 SS 2
6
HSHC screw M8x65 A4 SS
2
7
Protective pin
1
Feeding the stainless steel shaft through the throughwall flange from the pool to the motor pit
CAUTION
The protective pin must be left in place when feeding the stainless steel shaft through
the throughwall flange to avoid cutting the gaskets.
Mounting the axle on the bearing
Ref Description Qty
1 HSHC screw M8x35 A4 SS 4
2 M8 washer A4 SS 4
Do not block the screws

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Mounting the axle on the throughwall flange side
Levelling the axle
Block the bearing screws once the axle is horizontal.
2. Axle, diameter 250 mm
Product presentation:
Ref Description Qty
1 Protective pin 1
2
H14 nut A4 SS
3
3 W14 washer A4 SS 3
4 SS shaft, motor side 1
5 M14 H screws A4 SS 3
Feeding the stainless steel shaft through the throughwall flange from the pool to the motor pit

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Mounting the axle on the bearing side
Ref Description Qty
1 HSHC screw M8x35 A4 SS 4
2 Z8 washer A4 SS 4
Do not block the screws yet.
Mounting the axle on the throughwall flange side
Levelling the axle
Block the screws once the axle is horizontal.

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MOTOR DRIVE SYSTEM
1. Materials provided
‐Motor with connection box
‐Automatic cover control panel
‐Motor pin
‐U-shaped pin
‐Flywheel (in the case of an AQUAMAT motor)
2. Installing the motor
Orient the groove in the shaft upwards.
Insert the motor pin in the shaft groove.
Put the motor in position by aligning the pin with the groove in the hollow shaft.
Push it in fully. If there is resistance, check that the motor pin is correctly positioned.
Put the U-shaped pin in position, making sure that it protrudes from the bottom of the throughwall flange.
Ref
Description
Qty
1 Aquamat or PL3 motor 1
2 SS shaft Ø30 mm 1
3 Motor pin 1
4 Stardeck throughwall flange 2
5 U-shaped pin 2

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3. Connection box
Drill the wall above the motor using a Ø 8 bit and mount the connection box.
4. Wiring in the electrical panel
4.1. Installation of the panel
The electrical control panel should be mounted on the wall of the plant housing, protected from sun and rain,
and at over 3.5 m from the pool.
The assembly steps are as follows:
4.2. Reversing the electrical panel door swing
Take the door off its hinges.
Remove the hinges and the locks.
Invert and replace the hinges and locks.
Clip the door back onto its hinges.
Unscrew the 6 plastic screws and remove the front facing of the
electrical panel.
Remove the retaining screw from the mounting bracket at the
bottom of the electrical panel.
Use the mounting bracket as a drilling template.
Mount the bracket on the wall using the screws and bushings
provided.
Hang the electrical panel on the bracket and put the
retaining screw back in position.
Insert the cable glands and carry out wiring.
Replace the front facing once wiring is complete.

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CAUTION
The instructions set out here only concern connections to be carried out by the installer.
The electrical panel is pre-wired in the factory and should under no circumstances be modified at the risk of
damage or injury.
It is of utmost importance to use cables with a cross section that is adequate for the current that they will
carry.
Check that connections are correctly tightened.
An inadequately sized cable or loose connection could heat up and start a fire.
According to the standard C15-100, a 30 mA residual current device must be installed at the head of the
line.
5. Key switch
The key switch must be installed in a place from which the entire pool is visible. This will allow the person
operating the key switch to unroll the cover over the pool to ensure that there is no-one in the pool for the entire
duration of the operation (NF P90-308 requirement).
Lay a duct between the key switch and the electrical panel to run the cables.
6. Electrical wiring
Check that the electrical panel terminals are connected to their corresponding terminals in the deck box.
Check that the stripped sections of the wires are tightened correctly in their terminal contacts.
The electrical connections to be made are as follows:
Electrical panel terminals
For slaving
“cover open”
Slaving
“cover in
motion”
Slaving
“cover
closed”
220 – 240 V
1ph/ 50 Hz
Cable 3 x 2.5
2
3g42up to 20 m
3g62up to 30 m
HO7RNF or
HO6RNF
Deck box terminal block
3x12shielded
Key switch
box

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6.1. Slaving
Slaving is possible via a potential free dry contact (refer to the diagram on the previous page and the wiring
diagram).
Slaving can be associated with the filtration pump, booster pump, etc.
The connection at the relay in the automatic cover electrical panel is normally open (NO). This must be changed
to normally closed (NC) to carry out slaving.
Filtration panel wiring diagram:
6.2. Stardeck deck box
IMPORTANT
The pit should be ventilated to avoid problems with humidity in the motor and the deck box.
In the deck box, connect the quick male connectors of the motor to the female connectors on the white wall of
the compartment. The revolution counter connector has three contacts (C/S/A), the rotation direction connector
features 2 (+/-).
Wiring of the motor sensor connector is provided for information purposes, it is pre-wired in the
factory.
Connector Wire Terminal
after
11/2019
Terminal
before
11/2019
L
3
C
C
Earth
1
A
T
N 2 S A
Once correct operation of the cover has been verified (direction of rotation of the axle, memorisation of ends
of travel, etc.), and the deck box has been fixed, it can be filled with the removable waterproof gel (supplied) to
protect the contacts against humidity.
If the rotation of the axle is incorrect, invert it as shown in the section describing the printed circuit board.

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CAUTION
The cables connected to the Aquamat motor must form a loop lower than the motor connectors to avoid
water infiltrations.
7. Setting and programming ends of travel
The ends of travel are managed by a printed circuit board. An electrical panel is used to program the ends of
travel.
7.1. The printed circuit board
Number 1: Jumper
There are two possible positions for the jumper, the position is selected depending on the motor drive system.
In the case of an AQUAMAT motor, the jumper connects the left-hand side pin and the central pin.
Number 2: Dipswitch
Dipswitch number 1 is used to change the direction of rotation of the motor, this will
depend on the side of the pool on which the motor is located (refer to the figure opposite):
‐Motor on the right-hand side: dipswitch 1 should be set to OFF
‐Motor on the left-hand site: dipswitch 1 should be set to ON
Dipswitch number 2 should always be set to ON.
Number 3: Fuse
The board should never be fitted with a fuse with a rating above 20 A. The use of a fuse
rated for the automatic cover motor is highly recommended.
In the case of an AQUAMAT motor, place the 10 A fuse (supplied) on the PCB.
Number 4: Reset
This is used to reset the PCB.

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8. The electrical panel
This panel features 3 buttons and 5 LEDs, as described in the table below.
As regards the first 2 LEDs, blinking signifies that learning is underway, while a fixed light indicates that learning
must be carried out (for the first two LEDs).
If the 5th LED is lit up, this means that there is a fault on the motor sensor signal line.
Ends of
travel
Not used Not used Motor
sensor
signal
Validation of
the closed
position
Validation of
the open
position
Validation of
the step
performed
The PCB automatically manages stopping of the cover apron when it is fully opened or closed. The exact
positions must be established and saved when the cover is commissioned according to following procedure and
steps. These positions may be altered at any time by following the same procedure.
8.1. Initialisation of the printed circuit board
On the control panel, all the LEDs are out.
Hold these keys down for 5 seconds:
All five LEDs will blink.
Press OK briefly.
The first two LEDs will light up, initialisation is complete.
8.2. Validation of the direction of rotation of the axle
Insert the key into the key switch. When the key is turned to FERM, the cover apron should roll out over the pool.
When turned to OUV, the cover apron should roll up around the axle.
NOTA BENE: it is normal for the key to return to the 0 position when it is released.
If the direction of rotation is inversed with respect to the markings on the key switch, change the position of
dipswitch 1 (see above) on the printed circuit board.

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8.3. Programming the ends of travel
Turn the key and hold it in position until the cover apron reaches the side opposite the axle. Validate the pool
closed position by pressing until the LED on the left-hand side begins to blink.
Turn the key and hold it in position until the cover apron is round the axle. Validate the pool open position by
pressing , the left-hand side LED will go out.
Turn the key to close the pool. Hold the key in position until the motor stops. Turn the key in the other direction,
giving it a twist. The 2nd LED will blink. After 20 seconds, the LED will go out. Programming is complete.
NOTA BENE: The ends of travel can be deleted from memory in the event of a power outage:
‐While the cover is in motion, either opening or closing.
‐If the cover is partially open or partially closed.
In that event, simply reprogram the ends of travel as described previously.
9. Wiring diagram
Light switch
AC closed
AC open
AC closing.
opening
Motor
Motor
Shielding