Bygg-Ström LUX C12 User manual

USER MANUAL

We wish to thank you very much for having purchased our product. With proper handling and
maintenance, this product will provide dependable, long-term service. Our customer service is
always available, might you need it.
This manual is intended for users of the equipment. This manual is compiled from information
available and current at time of approval for printing.
Please consider that this manual may refer to controls and optional equipment that are not
present on your particular machine.
It is important that you know your machine and its equipment and how to operate it properly,
so
please read the operating instructions carefully and understand them before operating
the machine.
Machine specifications can be modified at any time without any obligation to update this
publications. It is recommended to read this manual thoroughly because incorrect operation
may result in the warranty being void.
Reproduction of this manual is not permitted, unless written approval is obtained from
factory.
Dearcustomer,


SAFETYRULES..............................................................................................................................................................................4
SAFETY  PRECAUTIONS  TO  BE  OBSERVED.............................................................................................................................................4
ELECTRICAL  HAZARD............................................................................................................................................................................5
SERVICING............................................................................................................................................................................................5
EARTHING.............................................................................................................................................................................................5
SAFETY  STICKERS  GUIDE.......................................................................................................................................................................6
TECHNICALSPECIFICATIONS.........................................................................................................................................................8
MACHINE  IDENTIFICATION..................................................................................................................................................................8
TECHNICAL  DATA..................................................................................................................................................................................9
LIGHTING  TOWER  COMPONENTS......................................................................................................................................................10
MACHINE  CONTROLS.........................................................................................................................................................................11
LIGHTINGTOWERPOSITIONING..................................................................................................................................................12
HANDLINGANDTRANSPORT.......................................................................................................................................................12
HANDLING  AND  MANUAL  TRANSPORTATION..................................................................................................................................12
HANDLING  AND  TRANSPORT  WITH  CRANE.......................................................................................................................................13
HANDLING  AND  TRANSPORT  WITH  FORKLIFT...................................................................................................................................13
LIGHTINGTOWERUSE.................................................................................................................................................................14
STABILIZING  THE  UNIT........................................................................................................................................................................14
DIRECTING  THE  FLOODLIGHTS...........................................................................................................................................................14
PRELIMINARY  CHECK..........................................................................................................................................................................15
MANUAL  MODE.................................................................................................................................................................................16
LIGHT  SENSOR  MODE.........................................................................................................................................................................16
ROUTINEMAINTENANCE.............................................................................................................................................................17
DISPOSALANDDECOMMISSIONING............................................................................................................................................17
SPAREPARTS..............................................................................................................................................................................19
ELECTRICALDIAGRAM.................................................................................................................................................................27
WARRANTY.................................................................................................................................................................................30

TABLEOFCONTENTS

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Readthismanualandlearntheoperatingcharacteristicsandlimitationsofthemachinebeforeoperatingit.
Themanufacturerdeclinesallliabilityforinjurytopersonsanddamagetocomponentsduetonotrespectingthesafetyrules.

Reportallmalfunctionstoamaintenanceresponsible.Ifthereareanyrepairstobedone,donotoperatetheequipment.Normal
serviceandmaintenance,ifperformedasrequired,canpreventunexpectedandunnecessarydowntime.Thismanualdescribes
standardinspections,operationandservicingwiththenormalsafetyprecautionsrequiredfornormalservicingandoperating
conditions.
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Operatorsandmaintenancepersonnelmustbesafetyconsciousandalerttorecognizepotentialoperatingorservicingsafety
hazardsatalltimes.Theyshouldimmediatelytakethenecessaryprecautionstoensuresafeoperationandservicingofthe
machine.
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Beawareofoperatingrisksthatmaybecreatedbyweatherchanges.Followthecorrectproceduresintheevent
ofheavyrainorelectricalstorm.
Lowertowerwhennotinuse,orifhighwindsorelectricalstormsareexpectedinthearea.
Useprotectiveclothingandsafetyequipment:
gloves,safetyboots,safetyhardhat,goggles,earprotection,anddustmaskswhennecessary.
Knowallsideclearancesandoverheadobstructionsforsafeoperationofthemachine.
ALWAYSmakesureareaabovethetowerisopenandclearofanykindofobstruction.
Positionandoperatethelightingtoweronafirmsurface.
Themachinemustbelevelledandoutriggersextendedbeforeraisingtower.
Keepareaaroundthemachineclearofpeoplewhileraisingandloweringthemast.
NEVERusingtheunitifisinneedofrepair.
Checkthatwinchcablesareingoodconditionandarecenteredoneachpulley.
DONOTusetheunitifinsulationontheelectricalcordiscutorwornthrough.
DONOTpermittountrainedpersonneltooperatethemachine.
NEVERoperateaunitifyouaretired,notconcentratedorundertheinfluenceofdrugsoralcohol.
Keepchildrenandanimalsawayfromthemachine.
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SAFETYRULES
SAFETY

PRECAUTIONS

TO

BE

OBSERVED
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Usejumpercablesonly.Improperusecanresultinseveredamageandsafetyrisk.
NEVERusethemachineifinsulationonelectricalcordiscutorwornthrough.
NEVERoperatelightswithoutprotectivelenscoverinplaceorwithalenscoverthatiscrackedordamaged!
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Onlyauthorizedandtrainedpersonnelisallowedtoperformthemachinemaintenance.
Pleasereadtheoperator'smanualandmaintenancemanualbeforeusingorservicingthemachine.
HIGHVOLTAGE!Thisequipmentutilizeshighvoltagecircuits.Alwaysexerciseextremecautionwhentroubleshootingor
repairinganyelectricalcircuit.
Onlyaqualifiedelectricianshouldtroubleshootorrepairelectricalproblemsoccurringonthemachine.
Disconnectelectricalpowerbeforeremovingprotectivecoversonhighvoltageelectricalclosures.
NEVERallowwatertoaccumulateatthebaseofthemachine.Ifwaterispresent,DONOTservice!
DONOTserviceelectricalcomponentsifyourclothingorskiniswet.
Neverwashtheunitwithahighpressurehoseorwithanykindofpowerwasher.
Checkandreplaceallmissingandhard‐to‐readlabels.
Makesureslings,chains,hooks,ramps,jacks,andothertypesofliftingdevicesareattachedsecurelyandhaveenough
weight‐bearingcapacitytoliftorholdtheequipmentsafely.
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Foroperators’safety,thegroundingofthemachinealwaysneedstobedonepayingattentiononthesectionofthe
cabletobeused(nevertobelessthan10mm2).Fortheconnectionofthegroundingcable,pleasealwaysusetheclip
locatedonthecontrolpanel.
 
SAFETYRULES
ELECTRICAL

HAZARD

SERVICING

EARTHING


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 
SAFETYRULES
SAFETY

STICKERS

GUIDE


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Safetystickersmeanings
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Attention!Readuser’smanualbeforeoperatingthemachine.
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Attention,highvoltage!Readuser’smanualbeforeoperatingthemachine.
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Donotextinguishwithwater!Attention,don’ttouchthemovingparts.
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Attention!Dangerofcrushing.
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Attention,batteryonboard.Containscorrosiveliquids.
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Attention!Dieselfuelonboard.Stoptheenginewhilerefueling.Keepanythingthatcouldcause
sparks,flameorfireatasafetydistancefromthemachine.
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Attention!Hotliquidunderpressureduringmachineuseandimmediatelyafter.Payattentionwhen
opening.
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Liftingpoint.Ensureliftingdevicehasenoughcapacitytohandlemachineweight.
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Earthingpoint.Thegroundingofthemachinealwaysneedstobedonepayingattentiononthesectionof
thecabletobeused(nevertobelessthan10mm2).

 
SAFETYRULES
SAFETY

STICKERS

GUIDE


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Informationregardingthemachine
model,codeandyearofproduction
isontheunitserialnumberplate.
Alwaysquotethemachinemodeland
serialnumberwhencontactingyour
dealer,thefactoryandforanyspare
partsrequests.Allofourproducts
complywithCErequirements.They
areconformtodirectivesandfulfill
alltherelevantsafetyrequirements.

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
TECHNICALSPECIFICATIONS
MACHINE

IDENTIFICATION

1. Manufacturer’slogo
2. Manufacturer’saddress
3. Manufactureyear
4. Machinemodel
5. CELogo
6. Machineserialnumber
7. Dryweight
8. Machinedimensions
9. Powerinletfrequency
10.Powerinletcurrent
11.Powerinletvoltage
12.Lampsfrequency
13.Lampspower
14.Lampsvoltage
1
3 4
5
6
7
8
9
10
2
11
12
13
14

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Floodlights
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Powerofeachlamp 100W200W
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Type Led
Floodlightinstalled 4
Luminousflux 15650lm 31300lm
IPLevel 66

Mast
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LiftingMethod Manual
MaximumHeight 7m
MaximumWindSpeed(km/h) 110km/h
Rotation 340°
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Generalinformations
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Inputelectricalplug 230V16ASCHUKO
Outputelectricalsocket 230V16ASCHUKO
Maximumquantityofmachinesinasinglechain 5
Dimensionsintransport(LxWxH) 1200x800x2340mm
Dimensionsinoperation(LxWxH) 1850x1450x7000mm
Dryweight 327kg
TrailerType Handtrolley


TECHNICALSPECIFICATIONS
TECHNICAL

DATA


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TECHNICALSPECIFICATIONS
LIGHTING

TOWER

COMPONENTS

1
3
5
8
6
7
9
9
2
2
2
2
12
12
12
11
13
13
1. Floodlightrotatinghandle
2. Floodlights
3. Telescopicmast
4. Liftinghookwithcrane
5. Winch
6. Mastreleaselockpin
7. Bubblelevel
8. Mastraising/loweringhandle
9. Extractablehandles
10.Stabilizerraising/loweringhandle
11.Stabilizerreleaselockpin
12.Extractablestabilizers
13.Fork‐liftpockets
14.Dataplate
4
10
14

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Controlpanel
1234
ON
OFF
POWER INLET
AUTO MODE MANUAL MODE
OFF
LAMP
LIGHT
SENSOR
230 V OUTLET
RCD
PROTECTION

1) 230V16AMainsinlet
2) 13ARCDprotection
3) Floodlightsswitches
4) Lightsensor
5) Operationmodeselectorswitch
6) 230V16AShukoPoweroutlet
7) Earthingterminal
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

TECHNICALSPECIFICATIONS
MACHINE

CONTROLS

1
2 3
5
6
7
4

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Whenchoosingalocationforthelightingtower,bearinmindthefollowing:
‐Assesssiteconditionscarefullybeforepositioningandoperatingthemachine.
‐Theworkingareashouldberelativelylevelandsolid.Thiswillensuresmooth,trouble‐freetelescopingofthemast.
(whichmaynottelescopeproperlyiftheunitisnotlevel.)
‐Donotpositionthetowerinthevicinityofoverheadcablesorpowerlines!
‐Neverraisethemastoroperatethetowerwithoutproperlyjackingtheunit!
‐Formaximumlightcoverageandilluminationefficiency,locatetheunitatgroundlevelorinaspothigherthanthearea
beingilluminatedbythelamps.
‐Donotmovethetowerwiththemastraised!
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Holdtheextendablehandlewithonehandandpullthelockingpintoreleaseit.Pullthehandleoutwardsuntilit’s
fullyextendedandensurethatthelockingpinlockeditinplacesecurelyintheextendedposition.
Moveslowlyandpositionthemachinewhereneeded.




LIGHTINGTOWERPOSITIONING
HANDLINGANDTRANSPORT
HANDLING

AND

MANUAL
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TRANSPORTATION
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Handlingbycraneisallowedonlyifthemachineisconnectedtothecranethroughtheliftingeye.(C)
Ensurethattheliftingcapacityofthecraneandliftingdevicesissuitedtotheweightofthemachinetomove.The
weightisspecifiedintheprovideddocumentation(user’smanual)andonthedataplate.
Connectthecable/hooktotheliftingeye(D)andtensionthecable.
Liftthemachineforabout10cm(4in.).
Moveslowlyandpositionthemachineonthegroundoronthevehicle.










Ensurethattheliftingcapacityoftheforkliftissuitedtotheweightofthemachinetomove.Theweightisspecifiedin
theprovideddocumentation(user’smanual)andonthedataplate.
Inserttheforksintotheforkliftpockets(E).
Liftthemachineforabout10cm(4in.).
Moveslowlyandpositionthemachinewhereneeded.


HANDLINGANDTRANSPORT
HANDLING

AND

TRANSPORT

WITH

CRANE

HANDLING

AND

TRANSPORT

WITH

FORKLIFT

D E

Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
14


Thestabilizersareextendable(F)and(G).Jackuptheunitasfollows.

Holdthestabilizerwithonehandandpullthelockingpintoreleaseit.Pullthestabilizeroutwardsuntilit’sfullyextended
andensurethatthelockingpinlockeditinplacesecurelyintheextendedposition.
Jacktheunitupbyrotatingthehandleonthetopofeachstabilizerclockwise.
Pleaserefertothebubblelevels(H)installedontopofthemachine(nearthemast)inordertohavethemachine
perfectlyleveledandstablebeforerisingthetower.
Thewheelsofthemachinehavetotouchthegroundatalltimes.










Thetowercanberotatedupto340degreesinordertodirectthelightasrequired.

Releasetherotationlockingpin(I)andturnthetowerusingtherotationhandlesonthemastinordertodirectthe
lightsasneeded.Don’tforgettolocktherotationafterwards.
Additionallytothemastrotation,eachoftheLEDscanbeadjustedontwoaxesandtiltedbackandforth.Thiswaythe
lightscanbedirectedeitherverticallyorhorizontally.Inordertoadjustthelightontheverticalaxes,theencircledpin
(L)needstobeunlockedbypullingitandthenturningthefloodlight.Foranyadjustments,themastmustbelowered
toallowaccess.



LIGHTINGTOWERUSE
STABILIZING

THE

UNIT

DIRECTING

THE

FLOODLIGHTS

H
F G
I
L

Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
15
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
Beforeoperatingtheunit,wesuggestmakingthefollowingroutinechecksforimprovedsafety,betterefficiency,longer
productlifeandinordertoavoidworkdisruptions.

Checkthatthemachineisleveledcorrectlyandstabilizedfirmly.
Checkthatallthelamplensesarecleanandundamaged.
Afteradjustingthelights,preparetoraisethetowerby:
Inspectingthecableandreplacingit,ifdamaged.
Checkingmountinghardwareforpropertightnessandre‐torquingifnecessary.
Raisethemastandinsertthesafetypinsuppliedintheappropriatehole,seepicture.
Ensurethatalltheelectricalcablesareundamagedandcorrectlyconnected.
CheckthatthemainswitchandthelampsswitchesareintheOFFposition.
Drivetheearthpicketintotheground(earth)followinganyriskassessment.(*)
Checkthatthegroundingcableissecurelyattachedtotheunit.
Openthefrontaldoortoaccessthecontrolpanel.




Foroperators’safety,thegroundingofthemachinealwaysneedstobedonepayingattentiononthesectionofthecable
tobeused(nevertobelessthan10mm2).Fortheconnectionofthegroundingcable,pleasealwaysusethecliplocated
onthecontrolpanel,ontherightsideofthemachine.Alwaysperformgroundingoperationsincompliancewith
local/internationalregulations.
 
LIGHTINGTOWERUSE
PRELIMINARY

CHECK


Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
16


1234
ON
OFF
POWER INLET
AUTO MODE MANUAL MODE
OFF
LAMP
LIGHT
SENSOR
230 V OUTLET
RCD
PROTECTION

Connectanelectricalsupplytotheplug(1).Makesurethatthepowerlineisprotectedbyanappropriatedifferentialswitchand
mainswitches.
Usetheelectricaloutlet(5)toconnectanotherunit.
Turntheselectorswitch(4)in“ManualMode”.
Switchonthelightsusingtheswitch(2).
Toturnoffthelamps,turnthelightswitch(2)andtheselectorswitch(4)toOFF.
Connectanelectricalsupplytotheplug(1).Makesurethatthepowerlineisprotectedbyanappropriatedifferentialswitchand
mainswitches.
Usetheelectricaloutlet(5)toconnectanotherunit.
Turntheselectorswitch(4)in“AUTOMODE”.
Setthelightsensor(3)toavaluebetweenmin.25andMax.70.
Switchonthelightsusingtheswitch(2).
Whentheambientbrightnessdropsbelowthepresetlevel(expressedinLux),theLEDlightsturnonautomatically.
Whentheambientbrightnessrisesbelowthepresetlevel(expressedinLux),theLEDlightsturnoffautomatically.


LIGHTINGTOWERUSE
MANUAL

MODE

LIGHT

SENSOR

MODE

1
2
3
5
4

Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
17

Poorlymaintainedequipmentcanbecomeasafetyhazard.Inorder,fortheequipment,tooperatesafelyandproperlyoveralong
periodoftime,periodicmaintenanceandoccasionalrepairsarenecessary.


AnykindofmaintenanceworkonthelightingtowermustbecarriedoutbyAuthorizedandtrainedpersonnel.Itshouldbedoneina
safeworkingenvironmentandwiththemachinewellstabilized.Theenginemustbeturnedoffandletcooldownsufficientlybefore
startingtoworkonit.


Whileperformingmaintenancework,pleaseusesuitabletoolsandclothes.
DONOTmodifyanycomponentifnotauthorized.

Therepairscannotbeconsideredamongtheroutinemaintenanceactivities.E.g.thereplacementofpartsthataresubjectto
occasionaldamageandthereplacementofelectricandmechaniccomponentsthatwearwithuse.Thiskindofworkisnot–infact‐
coveredbywarranty.










Thismachineismadeofpartsthat,ifnotdisposedofcorrectly,candamagetheenvironmentandcreateecologicalhazards.The
followingpartsandmaterialsneedtobebroughttoauthorizedwastetreatmentsites:

‐Metallicstructure;
‐Cables.

Thesecomponentshavetobedisposedofaccordinglytolocallawsanddispositions.Havequalifiedpersonneldisassemblethe
machineanddisposeofparts.


Themachineownerisresponsiblefordismantlinganddisposalofthemachineanditscomponentsattheendofitsworkinglife.


ROUTINEMAINTENANCE
DISPOSALANDDECOMMISSIONING

Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
18



Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
19









SPAREPARTS

Manual Code - MI400A00105 Revision Level 00 - 09/09/2019
20


1
14 15
23467
9
13 16 17
21
8
18
19
20
10
5
11


SPAREPARTS