cabur PLUS EV User manual

Cabur PLUS EV Smart Chargers
Installation and operating manual

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Contents
1Revision history............................................................................................................................3
2Introduction .................................................................................................................................4
2.1 General information..............................................................................................................4
2.1.1 About this manual..........................................................................................................4
2.1.2 About safety...................................................................................................................4
2.1.3 About maintenance........................................................................................................5
3Warranty and liability...................................................................................................................6
4Limits of use .................................................................................................................................6
5Technical data ..............................................................................................................................8
6Installation .................................................................................................................................10
6.1 Installation conditions / Environmental requirements.......................................................10
6.2 Installation accessories........................................................................................................10
6.3 Installation of the protection against short circuit .............................................................10
6.4 Installation of the protection against residual current.......................................................11
6.5 Overvoltage protection .......................................................................................................11
6.6 Installation cables................................................................................................................11
6.7 Supported power supply systems .......................................................................................11
6.8 Installation steps .................................................................................................................12
6.9 Installation on stand............................................................................................................15
7Operations..................................................................................................................................19
7.1 Operating elements.............................................................................................................19
7.1.1 Display Areas................................................................................................................19
7.1.2 Digital character display (AREA1).................................................................................20
7.1.3 LED indicators (AREA2) ................................................................................................22
7.1.4 Tap RFID card area (AREA3).........................................................................................23
8System connectivity ...................................................................................................................24
8.1 WiFi interface ......................................................................................................................24
8.1.1 WiFi AP mode...............................................................................................................24
8.1.2 Configurations through WiFi AP mode ........................................................................27
8.1.3 WiFi CLIENT mode........................................................................................................36
8.1.4 WiFi CLIENT mode operations (OCPP support)............................................................37
9Charging process........................................................................................................................39
10 Power management with external meter interface..................................................................40

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11 Load balancing ...........................................................................................................................43
12 System upgrade..........................................................................................................................45
13 Language configuration .............................................................................................................47
Markings
Point of contact under Directive 2014/35/EU:
Cabur S.r.L. –Località Isola Grande 45 17041 Altare SV Italy
www.cabur.it

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1Revision history
Version
Release date
Authors
Notes
0.1
June 2021
Cabur Technical Office
Preliminary version (English)
EV PLUS series
Internal version only
0.2
09/07/2021
Cabur Technical Office
Power management info added
0.3
13/07/2021
Cabur Technical Office
System upgrade and language configuration info added
1.0
13/07/2021
Cabur Technical Office
New name:
Cabur_EV_PLUS_Installation_Instruction_Manual
1.1
19/07/2021
Cabur Technical Office
Updated cover
Chapters 2,3,4 revised
1.2
27/07/2021
Cabur Technical Office
WebApp details updated (chapter 8, chapter 12)
1.3
20/11/2021
Cabur Technical Office
OCPP command list updated
SSID info updated

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2Introduction
This manual introduces the Cabur EV PLUS Charging Line products for EV battery charging and
provides all the necessary information about their installation process and their usage.
Important: Please read carefully this manual before installing and using the charger.
Important: All the installation operations must be performed by qualified personnel
only.
2.1 General information
2.1.1 About this manual
▪The present manual must be available to all the persons who take care of the charger
installation and usage
▪The installation and commissioning of the charger must be performed by authorized and
qualified personnel only in compliance to all the safety related regulations and laws
▪The charger producer is not responsible for any damage due to an incorrect or missing
application of the rules contained in the present manual
▪Due to the continuous improvement process, the charger producer has the right to
apply changes to the product whenever needed
▪The reproduction of this manual is not allowed without the written authorization by
Cabur s.r.l.
2.1.2 About safety
The product conforms with the state of the art and the applicable safety and health regulations.
Nevertheless, the following risks can be caused by incorrect operations or misuse:
▪Hazards to life and limb of the user or third parties
▪Perils to the product and other material assets of the operator
▪Risks for the efficient use of the product
It is mandatory to apply the following rules:
▪The input voltage must be disconnected before any maintenance operation on the
charger.
▪Please be sure the input voltage is not present by means of dedicated measures with
appropriate tools
▪Before switching on the charger, the earth cable connection must be checked
▪The input cables, the plugs and all the necessary accessories for the installation must be
carefully selected in compliancy with the current regulations and laws (see paragraph
6.5)
▪An MGT protection device must be installed to protect the charger input (see paragraph
6.3)

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▪No cable adapter or patch or cord set extension is allowed for the charger cord set
▪The EV must be blocked before connecting for charging
▪It is prohibited to remove, modify, bridge or bypass any protective, safety or monitoring
equipment and, in general, it is prohibited to apply modifications to the charger
▪It is prohibited to reconfigure or modify the product
▪The product may only be operated in perfect conditions
2.1.3 About maintenance
▪Do not open the charger
▪Do not touch the electronic parts/boards
▪Do not install or use the charger if it is damaged
▪The charger must be repaired by authorized personnel only
▪Use a soft cloth with neutral detergent liquid, suitable for plastic surfaces, to clean the
charger

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3Warranty and liability
The warranty period of the charging station is specified by the official Cabur’s selling conditions.
This operating manual serves to ensure fault-free and safe use of the product; compliance with
its content is a prerequisite for the fulfilment of any warranty claims.
Excluded from the warranty are such defects that result from any arrangement and assembly
not effected by the producer, insufficient equipment, failure to observe the installation
requirements and conditions of use, excessive load on the components beyond the capacities
specified by the seller, negligent or incorrect handling and use of unsuitable operating
materials.
This also applies to defects that are attributable to material provided by the user.
In particular, claims for damages expire in the event of:
•Inappropriate use
•Modifications or additions
•Repairs carried out improperly
•Disasters, foreign body impact and force majeure
The producer is also not liable for damage caused by the actions of third parties, atmospheric
discharges, overvoltage and events related to chemical influences.
The warranty does not apply to the replacement of parts that are subject to natural wear and
tear.
4Limits of use
This charger is an electrical equipment designed for charging battery electric vehicles (BEV).
The plug and the socket compliant to EN 62196 (alternating current charging, MODE 3) are used
for charging BEVs.
The charger is suitable for indoor and outdoor usage. The product is built according to the state
of the art and the generally accepted safety regulations. Nevertheless, during its use hazards to
life and limb of the operator or third parties may occur or the product and other material assets
may be negatively affected. Intended use includes observing the operating manual and
compliance with the maintenance requirements.
Only use the product if it is in technically perfect condition. Use the product as intended and in
a safe way.
In case of malfunctions or damages that could impact safety please contact a qualified
technician and inform the producer.

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The charging station must be mounted on a wall or on its own stand and installed in a
stable way. It is not allowed to operate the charging station in a loose state (not steadily
mounted) because this would not comply with the ratings.
Unmounting, tampering with or deactivating the safety devices is forbidden.
No technical changes may be made to the product without consulting the manufacturer
Furthermore, liability and warranty claims are excluded in case of non-compliance with the
intended use.
The product may only be operated under the operating conditions specified in the
documentation
This documentation is mandatorily to be read by qualified personnel for installation and
initial operation, as well as by the user for the Installation and Instruction Manual of the
product.
For what concerns users, unattended operation of the product is only allowed if they
▪have read and understood this Installation and Instruction Manual
▪have read and understood all the safety instructions
For what concerns the qualified personnel (electrical engineering/technician specialist),
only qualified personnel are allowed to perform installation, initial operation, inspection and
configuration work. The qualified personnel must have read and understood this manual.

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5Technical data
Product
Information
Model
EVPLUS7C
EVPLUS7S
EVPLUS22C
EVPLUS22S
Power
3.5-7.4kW
3.5-7.4kW
3.5-22kW
3.5-22kW
Charging Mode
MODE 3 CASE C
(with cable)
MODE 3 CASE B
(with socket)
MODE 3 CASE C
(with cable)
MODE 3 CASE B
(with socket)
Connector
standard
Type 2
--
Type 2
--
Socket
--
Type 2
--
Type 2
Dimensions
(W x H x D)
355x650x150 mm
355x650x150 mm
355x650x150 mm
355x650x150 mm
Weight
10.98kg
9.08kg
12.48kg
9.48kg
Enclosure
Material
PC+ASA (UL94-V0)
PC+ASA (UL94-V0)
PC+ASA (UL94-V0)
PC+ASA (UL94-V0)
Cooling system
Integrated fan
Integrated fan
Integrated fan
Integrated fan
Mounting
Wall / Stand
Wall / Stand
Wall / Stand
Wall / Stand
Electrical
Data
Mains Voltage
230 V±15%
230 V±15%
400V±15% (three phase)
230 V±15% (single phase)
400V±15% (three phase)
230 V±15% (single phase)
Mains Frequency
50/60Hz self-adjustable
50/60Hz self-adjustable
50/60Hz self-adjustable
50/60Hz self-adjustable
Network
Configuration
TN/TT/IT(1P+N+PE or
2P+PE)
TN/TT/IT(1P+N+PE or
2P+PE)
TN/TT/IT(3P+N+PE or
3P+PE) (3-phase)
TN/TT/IT(1P+N+PE or
2P+PE) (1-phase)
TN/TT/IT(3P+N+PE or
3P+PE) (3-phase)
TN/TT/IT(1P+N+PE or
2P+PE)(1-phase)
Efficiency
＞99%
＞99%
＞99%
＞99%

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Earth Leakage
Protection
DC Leak (6ma)
DC Leak (6ma)
DC Leak (6ma)
DC Leak (6ma)
Start Charging
RFID Card
OCPP Control
APP Control
RFID Card
OCPP Control
APP Control
RFID Card
OCPP Control
APP Control
RFID Card
OCPP Control
APP Control
Indicator
LED Light belt (red, blue,
green)
Digital display
LED indicators
LED Light belt (red, blue,
green)
Digital display
LED indicators
LED Light belt (red, blue,
green)
Digital display
LED indicators
LED Light belt (red, blue,
green)
Digital display
LED indicators
Power Metering
Power meter
(MID certified)
Power meter
(MID certified)
Power meter
(MID certified)
Power meter
(MID certified)
Connectivity
Wifi(Client)/Wifi (AP)
Hotspot
RS485 (Power
management with
external meter)
CAN (Load balancing)
Wifi(Client)/Wifi (AP)
Hotspot
RS485 (Power
management with
external meter)
CAN (Load balancing)
Wifi(Client)/Wifi (AP)
Hotspot
RS485 (Power
management with
external meter)
CAN (Load balancing)
Wifi(Client)/Wifi (AP)
Hotspot
RS485 (Power
management with
external meter)
CAN (Load balancing)
Communication
Protocol
OCPP1.6J
OCPP1.6J
OCPP1.6J
OCPP1.6J
Background
Functions
WIFI system upgrade
WIFI system upgrade
WIFI system upgrade
WIFI system upgrade
Reports
Charge reports
Fault reports
Charge reports
Fault reports
Charge reports
Fault reports
Charge reports
Fault reports
Protection
Function
Overcurrent protection
Overvoltage protection
Undervoltage protection
Relay over temperature
protection;
Socket or plug over
temperature protection;
CP fault protection;
Relay adhesion
protection;
Overcurrent protection
Overvoltage protection
Undervoltage protection
Relay over temperature
protection;
Socket or plug over
temperature protection;
CP fault protection;
Relay adhesion
protection;
Overcurrent protection
Overvoltage protection
Undervoltage protection
Relay over temperature
protection;
Socket or plug over
temperature protection;
CP fault protection;
Relay adhesion
protection;
Overcurrent protection
Overvoltage protection
Undervoltage protection
Relay over temperature
protection;
Socket or plug over
temperature protection;
CP fault protection;
Relay adhesion
protection;
IP Degree
IP54
IP54
IP54
IP54
Ambient
Temperature
-25°C to +50°C
-25°C to +50°C
-25°C to +50°C
-25°C to +50°C
Operating
Humidity
≤95%RH
≤95%RH
≤95%RH
≤95%RH
Certificates
Standards
IEC 61851-1: 2017
(RED WiFi 2.4GHz----RF: EN 300 328 RF-EMC: EN 301 489-1&-17 Health (MPE): EN 62311)
(RED RFID 13.56MHz----RF: EN 300 330 RF-EMC: EN 301 489-1&-3 Health (MPE): EN 62311)
CE Certificates
CB from DEKRA/CE from DEKRA