Caillau Clic User manual

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 1/16
INSTRUCTION MANUAL
CLIC PNEUMATIC PLIERS
Translation of the original instructions

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 2/16
SUMMARY
1. SAFETY INSTRUCTIONS .................................................................................................................3
2. TECHNICAL DESCRIPTION .............................................................................................................4
2.1. Description ..................................................................................................................................4
2.2. Main characteristics.....................................................................................................................5
2.3. Dimensions..................................................................................................................................5
2.4. Operation.....................................................................................................................................6
2.5. Use..............................................................................................................................................6
2.6. How to rotate the head ................................................................................................................7
2.7. Removing the clamp....................................................................................................................8
2.8. Classification ...............................................................................................................................8
3. MAINTENANCE ................................................................................................................................9
3.1. Periodic check-up of the jaws ......................................................................................................9
3.2. Replacement of springs, axes and jaws.....................................................................................10
3.2.1. Disassembly .........................................................................................................................10
3.2.2 Assembly ..............................................................................................................................11
3.3. Replacement of the valve block .................................................................................................12
3.4. Spare parts list...........................................................................................................................13
4. PROBLEM RESOLUTION...............................................................................................................14
5. DECLARATION...............................................................................................................................15

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 3/16
1. SAFETY INSTRUCTIONS
Please read this user guide carefully before using the fitting tool.
Please read this manual before using the tool and comply with operating and safety instructions in order to
make the best of the fitting tool you just acquired.
CAILLAU takes no liability for personal injury or property damage resulting from failure to comply with the
instructions and safety rules contained in this manual.
Be sure to unplug the tool from the power & air supplies after use or before you replace components or
carry out a repair.
Maintenance of this tool must be carried out by trained personnel.
CAILLAU shall not be liable in the following cases:
- Modifications to the original structure of the fitting tool.
- Use of the fitting tool for any application other than those provided for in this manual.
- Replacements with components or parts not provided by CAILLAU.
The warranty will be null and void if the tool has been disassembled (consumables excluded).
Use the tool only for its intended purpose and follow the safety instructions and accident prevention rules.
This user guide must be complied with for the whole lifetime of the tool.
The Purchaser shall:
- provide the user with access to this user guide
- ensure the user has read and understood this user guide.
- ensure that the user is aware of the safety rules
- should not use that equipment in ATEX area
CAUTION: The tool must not be used in heavy rain or under water.
CAUTION: The clamping process can be interrupted at any time by releasing the trigger.
CAUTION:DO NOT POINT THE TOOL AT PEOPLE
According to 89/656/EC Directive
All rights reserved

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 4/16
2. TECHNICAL DESCRIPTION
2.1. Description
The CLIC pneumatic pliers consist of a pneumatic cylinder on which an interchangeable
head is fitted.
It is used to clip CAILLAU’s CLIC clamps, of various diameters and characteristics depending
on the selected head.

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 5/16
2.2. Main characteristics
3-coaxial piston cylinder …………………............ Double acting
Air supply connection.......................................... G 1/8 cylindrical threaded hole
Use dry, lubricated air …………………………….
Operating air pressure ……………...................... 5 to 6 bar
360°rotating head …………………………………
Cylinder operated by trigger ……………………..
Weight of cylinder alone ………………………..... 0.600 kg
Weight of complete cylinder (w/o cable) ….……. 0.720 kg
Emitted vibrations ………………………………. < 2.5 m/s²
Noise level …………………………….………….< 70 dBA
2.3. Dimensions
Short head
Half-long head

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 6/16
2.4. Operation
The two guide flanges ensure the lateral centering of the clamp.
The cylinder causes the jaws to move when you keep the trigger pressed.
2.5. Use
The pliers must be handled with both hands on the cylinder’s body during the entire
clipping cycle to prevent shearing and pinching risks.
1
3
2
4
Trigger
Line up the pliers
perpendicular to the
axis of the hose, with
the two jaws in
contact with the
clamp’s band.
Press the trigger and let the
work be carried out without
stress on the pliers.
Withdraw the pliers after
complete opening of the
jaws.
Realease the trigger to let
the jaws open.
2’’
If fitting is
automated,
only the tool
or the
application
may be fixed,
not both.
Manual use
Automated use
AND
OR
90°

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 7/16
2.6. How to rotate the head
Disconnect the pliers from the air supply before any operation.
Cylinder head
Jaws
Ear
Latch
Figure 1 : Clamp and head
view
Loosen the head’s retaining nut
Rotate the head to the desired position and retighten
the nut
1
2

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 8/16
2.7. Removing the clamp
2.8. Classification
If you need more information contact your CAILLAU agent or consult the catalogue to get the
reference that you need.
Disassembly pliers
540000205
Close the pliers to release the latch
from the ear.
Once the latch is released,
withdraw
the pliers and
remove
the clamp from the
application
.
Figure 2: CAILLAU tool’s catalogue

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 9/16
3. MAINTENANCE
3.1. Periodic check-up of the jaws
Measure the closing dimension of the jaws, in closed position, with the measuring tool
centred on the jaws. The critical values before new jaws must be ordered are given in the
table below: do not use the pliers beyond the not-to-exceed dimensions.
Closing of the jaws
Critical dimension: new jaws
must be ordered
Not
-to-exceed dimension:
the
jaws must be changed
PO 7mm, straight head
7.4
7.6
PO 7mm, angled head
6.9
7.1
PO 4.7mm, straight head
5.1
5.3
PO 4.7mm, angled head
4.6
4.8
PO 3.0mm, straight head
3.4
3.6
Example of measurement with a control pin

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 10/16
3.2. Replacement of springs, axes and jaws
3.2.1. Disassembly
Disconnect the pliers from the air supply before any operation.
Last step : Head components
Step 1 : Unscrew the head
from the flange mounting.
Step 2 : Remove the axes
Flange
mounting
Axes
Springs
Jaws
Flanges
Holding plate
Screw

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 11/16
3.2.2 Assembly
Disconnect the pliers from the air supply before any operation.
Toujours monter le
premier ressort sur
l’axe de droite.
Monter ensuite le
deuxième ressort
sur l’axe de gauche.
Step 2: Fit the jaws and springs
Step 1: Grease the
axes
Step 3: Grease the axes and
springs
Step 4: Fit the second
flange and grease the
rollers
Last step: Fix the head
onto the flange mounting
by applying normal-
strength thread locker to
the screws (Loctite n° 242)
Make sure springs
are fitted the right
way:
1. right axis spring
2. left axis spring

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 12/16
3.3. Replacement of the valve block
Disconnect the pliers from the air supply before any repair operation.
·Disconnect the pliers from the compressed air system
·Unscrew the M4 X8 screw (1)
·Remove the flange (2) and the trigger (3)
·Unscrew the screw (4) and remove the push button(5)
·Remove the circlips (6)
·Remove parts (7) (8) (9) and (10)
·Clean the bore.
·Fit a valve repair kit.
·Remount the circlips
·Refit the trigger (3) and the flange (2)
·Tighten the screw (1)
(1)
(2)
(3)
(5)
(4)
(6)
(1)
(2)
(3)
(4)
(5)
(6)
(8)
(10)
(9)
(7)
(8), (10)x2, (9), (7)

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 13/16
Tools must be maintained and serviced according to our specifications and instructions
and using ours spare parts
Any modification, altered setting of the original dimensions or deviation beyond wear
values can generate fitting defects.
For any use other than the above, please return the pliers to CAILLAU
3.4. Spare parts list
Spare parts
If you need more information contact your CAILLAU agent or consult the catalogue to get the
spare parts you need.
Springs
Jaws
Head
Axes
Trigger
Valve Kit
Push button, wrench
Short trigger
(option)

FICHE D’INSTRUCTION TECHNIQUE
N°
: V 54 1006
PINCE PNEUMATIQUE CLIC COMPACTE
CLIC PNEUMATIC PLIER
S
CLIC DRUCKLUFTZANGE
PINZA PNEUMATICA CLI
C
PINZA NEUMATICA CLIC
Date : 07/11/2017
Indice
: C
Page 14/16
4. PROBLEM RESOLUTION
Problem Causes Solution
1
The jaws do not close.
Lack of compressed air.
Defective trigger or valve
block.
Check compressed air supply
connection as well as trigger and
control valve integrity.
Replace them if necessary
2
Compressed air leaks around the
hose connection.
Hose not properly fitted in
connector.
Check hose connection.
3
Compressed air leaks around the
control valve.
Control valve or O-rings
worn out.
Replace the O
-
rings or the valve kit.
4
Loss of power
Improper air supply or leaks
Check that pressure complies with
instruction manual and search for
leaks.
5
Clamp not clipped
Wrong head
Check if the head PN is adapted to the
clamp to clip.
Worn out jaws
Check the jaw’s closing dimension
Loose nut
Check if the head’s fastening nut is
properly tightened.
Worn out or broken axes
Check for clearance in the axes
6
The jaws do not return to initial
position
Damaged or broken springs
Replace the springs
Chips/debris creating
mechanical blocking
Clean with compressed air (blower)