Calibre Fitness CPL-9021 User manual

OWNER'S MANUAL
Multi Press
CPL-9021

Table Of Contents
Read all precautions and instructions in this manual before using this
equipment.
! CAUTION
Important Safety Instructions------------------------------------------------------------- 3
Instructions------------------------------------------------------------------------------------ 4
Parts List--------------------------------------------------------------------------------------- 5
Exploded View ------------------------------------------------------------------------------- 6
Measurement Guide------------------------------------------------------------------------ 7
Assembly Instructions---------------------------------------------------------------------- 8
Assembly-------------------------------------------------------------------------------------- 9
Exercise Instructions---------------------------------------------------------------------- 17
Specifications------------------------------------------------------------------------------- 17
Maintenance Schedule------------------------------------------------------------------- 18
General Maintenance Information----------------------------------------------------- 19
Weight Training Tips---------------------------------------------------------------------- 20

─ 5 ─
Parts List
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
! There are two configuration of weights: 250LBS(sixteen 15LBS Weight Plate)
and 170LBS(sixteen 10LBS Weight Plate), please see following form for details.
Item No. Description Qty Item No. Description Qty
1 Main Frame 1 38 Back Pad 1
2 Bace,Main Frame 1 39 Grip Φ36*Φ28*127 4
3 Rail 1 40 Plug RT 30*70 2
4 Seat Roller Assembly 1 41 3.5" Pulley 1
5 Press Arm Assembly 1 42 Cable 1
6 Load Arm Assembly 1 43 Adjustable Plate 1
7 Frame Back 1 44 Hex Head Bolt M12*145 1
8 Strut Back Pad Frame 2 45 Hex Head Bolt M10*130 2
9 Brace Main Frame 1 46 Hex Head Bolt M10*110 2
10 Connector,Main Frame 1 47 Hex Head Bolt M10*105 2
11 Weight Stack Frame 1 48 Hex Head Bolt M10*75 2
12 Top Front Shroud 1 49 Hex Head Bolt M10*65 5
13 Top Rear Shroud 1 50 Hex Head Bolt M10*60 1
14 Axle Φ25.4*Φ12.5*114 1 51 Hex Head Bolt M10*50 7
15 Axle Φ25.4*130 1 52 Hex Head Bolt M10*45 1
16 Guide Rod 2 53 Hex Head Bolt M10*40 2
17 Limited Station Axle Φ25*124 1 54 Hex Head Bolt M10*30 5
18 Axle Φ25.4*158 1 55 Hex Head Bolt M10*25 8
19 Long Pop Pin 1 56 Socket Head Cap Screw M10*25 1
20 Pop Pin 1 57 Socket Set Screw 10-32*3.2 16
21 Top Plate 1 58 Flat Head Cap Screw M5*10 2
22 Bushing Φ20*Φ25*12 8 59 Pan Head Phillips Screw M5*15 8
23 Selector Pin W/Coil 1 60 Nylon lock Nut M10 22
24 Oval Fixed Plate 1 61 Nylon lock Nut M12 1
25 Pulley Prevent Bracket 1 62 Washer Φ38*11*2 4
26 Weight Rubber Bumper 4 63 Washer Φ20*Φ11*1.5 55
27 Foot Pad 5 64 Washer Φ26*Φ13*1.5 2
28 Bottom Front Shroud 1 65 Washer Φ30*11*2 6
29 Bottom Rear Shroud 1 66 Hex Head Bolt M10*50 (Whole Screw) 2
30 4.5" Pulley 6 67 U-Style Tapped Hole NutM5 4
31 Rubber Bumper Φ45*16.5 1 68 Guide Rubber Bumper 4
32 T type Bearing 2 69 Φ32 End Cap 4
33 Plug 40*80*20 2 70 Φ32 Ring 4
34 Limited Station Axle Rubber 1 71 Bushing Φ10*Φ14*20 1
35 Bushing Φ38*Φ25.4*18 4 72 Lube 1
36 Plastic Tube Guide 2 73 S=8 Hex Key 1
37 Seat Pad 1

─ 6 ─
Exploded View

─ 9 ─
Assembly
Step 1
1. Attach Connector, the Main Frame (#10) to the Weight Stack Frame (#11)
using:
two M10*105 HHB (#47) four Φ20*Φ11*1.5 Washer (#63)
two M10 Nylon lock Nut (#60)
2. Attach the Brace Main Frame (#9) to the Weight Stack Frame (#11) using:
two M10*65 HHB (#49) four Φ20*Φ11*1.5 Washer (#63)
two M10 Nylon lock Nut (#60)
3. Attach the Main Frame (#1) to Connector, the Main Frame (#10), the Brace
Main Frame (#9) using:
one Oval Fixed Plate (#24) two M10*130 HHB (#45)
two M10*110 HHB (#46) eight Φ20*Φ11*1.5 Washer (#63)
four M10 Nylon lock Nut (#60)
4. Attach the Bace, Main Frame (#2) to the Main Frame. using:
three M10*30 HHB (#54) six Φ20*Φ11*1.5 Washer (#63)
three M10 Nylon lock Nut (#60)

─ 10 ─
Assembly
Step 2
1. Attach the Seat Roller Assembly (4#) to the Rail (#3).
2. Attach the Rail (#3) to the Bace, Main Frame (#2), the Main Frame (#1). using:
two M10*75 HHB (#48) one M10*60 HHB (#50)
one M10*65 HHB (#49) seven Φ20*Φ11*1.5 Washer (#63)
three M10 Nylon lock Nut (#60)
3. Attach the Seat Pad (#37) to the Seat Roller Assembly (#4). using:
two M10*30 HHB (#54) two Φ20*Φ11*1.5 Washer (#63)
4. Attach the Frame Back (#7) to the Seat Roller Assembly (#4). using:
one Φ25.4*Φ12.5*114 Axle (#14) one M12*145 HHB (#44)
two Φ26*Φ13*1.5 Washer (#64)
5. Attach two Strut Back Pad Frames (#8) to Main Frame (#1), Frame Back (#7).
using:
one Φ25*124 Limited Station Axle (#17) two M10*40 HHB (#53)
six M10*25 Hex Head Bolt (#55) six Φ30*11*2 Washer (#65)
6. Attach the Back Pad (#38) to theFrame Back (#7). using:
two M10*65 HHB (#49) two Φ20*Φ11*1.5 Washer (#63)

─ 11 ─
Assembly
Step 3
1. Attach the Load Arm Assembly (#6) to the Main Frame (#1). using:
one Φ25.4*158 Axle (#18) two M10*25 HHB (#55)
two Φ38*11*2 Washer (#62)
2. Attach the Press Arm Assembly (#5) to the Load Arm Assembly (#6) using:
one Φ25.4*130 Axle (#15) two M10*25 HHB (#55)
two Φ38*11*2 Washer (#62) one M10*25 SHCS (#56)

─ 12 ─
Assembly
Step 4
1. Attach four Weight Rubber Bumpers (#26) two Guide Rods (#16) to Weight
Stack Frame (#11).
2. Attach sixteen Weight Plate.
3. Attach one Top Plate (#21) and the Selector Pin W/Coil (#23).
4. Fix two Guide Rods (#16) to Weight Stack Frame (#11) using:
two M10*50 (Whole Screw) HHB (#66) two Φ11*Φ20*1.5 Washer (#63)
! There are two configuration of weights: 250LBS(sixteen 15LBS Weight Plate)
and 170LBS(sixteen 10LBS Weight Plate), please see following form for details.

─ 13 ─
Assembly
Step 5
1. Attach the Cable (#42) to the Top Plate (#31).
2. Attach one 4.5" Pulley (#30) to the Weight Stack Frame (#11) top side. using:
one M10*50 HHB (#51) two Φ11*Φ20*1.5 Washer (#63)
one M10 Nylon lock Nut (#60)
3. Attach one 3.5" Pulley (#41) to the Weight Stack Frame (#11) top side. using:
one Pulley Prevent Bracket (#25) one M10*50 HHB (#51)
two Φ11*Φ20*1.5 Washer (#63) one M10 Nylon lock Nut (#60)
4. Attach one 4.5" Pulley (#30) to the Weight Stack Frame (#11) bottom side.
Using:
one M10*50 HHB (#51) two Φ11*Φ20*1.5 Washer (#63)
one M10 Nylon lock Nut (#60)
5. Attach four 4.5" Pulley (#30) to the Main Frame (#1). using:
four M10*50 HHB (#51) eight Φ11*Φ20*1.5 Washer (#63)
four M10 Nylon lock Nut (#60)
6. Attach the Cable (#42) end to the Main Frame (#1) using:
one Φ10*Φ14*20 Bushing (#71) one M10*45 HHB (#52)
two Φ11*Φ20*1.5 Washer (#63) one M10 Nylon lock Nut (#60)

─ 14 ─
Assembly
Step 6
1. Attachthe Bottom Front Shroud (#28) and Bottom Rear Shroud (#29) to the
Weight Stack Frame (#11).
2. Attach the Top Front Shroud (#12) to the Weight Stack Frame (#11) using:
four M5*15 P HPS (#59)
3. Attach the Top Rear Shroud (#13) to the Weight Stack Frame (#11) using:
four M5 U-Style Tapped Hole Nut (#67) four M5*15 PHPS (#59)
two M10*30 BHCS (#47)

─ 15 ─
Exercise Instructions
Specifications
Class: S
Maximum Wt. Capacity: 113Kg/ 250lbs.
Maximum Load of Trainer: 150Kg/ 330lbs.
(Adjust weight according to the select pin)
2
2
2
2
2
2

ROUTINE COMMERCIAL
MAINTENANCE
HOME
MAINTENANCE
Inspect;
Links, Pull Pins, Snap Locks,
Swivels, Weight Stack Pins
DAILY WEEKLY
Clean;
Upholstery DAILY WEEKLY
Inspect;
Cables or Belts and their tension DAILY WEEKLY
Inspect;
Accessory Bars, and Handles WEEKLY 3 MONTHS
Inspect;
All Decals WEEKLY 3 MONTHS
Inspect;
All Nuts and Bolts, Tighten if
needed
WEEKLY 3 MONTHS
Inspect;
Anti-Skid Surface WEEKLY 3 MONTHS
Clean & Lubricate;
Guide Rods with a Teflon (PTFE)
based lubricant (Superlube)
MONTHLY 3 MONTHS
Lubricate;
Seat Sleeves, Turcite Bushings,
Linear Bearing
MONTHLY 3 MONTHS
Clean and Wax;
All Glossy Finishes 6 MONTHS YEARLY
Repack with Grease;
Linear Bearings 6 MONTHS YEARLY
Replace;
Cables, Belts and Connecting
Parts
YEARLY 3 YEARS
LATEST DATE ENTRY
─ 16 ─

─ 17 ─

─ 18 ─