California Accent Lightning marketLITE ML2000-CM User manual
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions Overview
marketLITE™ML2000-CM
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Socket Detail
8.5”
6.5”
4.25”
Strain Relief Aircraft Cable
(Included)
Strain Relief Aircraft Cable
(Included)
Mounting Aircraft Cable
(Not Included)
Specify Length
Specify Spacing
Power Plug
(#ML2000-PP)
LED Lamp
(Included)
Black Medium Base Socket
(Included)
Canopy Mesh
(Included)
End Cap
(#ML2000-EC)
Aircraft Hook
(Included)
Strain Relief
Aircraft Cable
(Included)
12 Gauge Stranded
Black Conductor
IMPORTANT VERIFY CORRECT
LUMINAIRE WAS RECEIVED WITH
CORRECT COLOR TEMPERATURE AND
VOLTAGE. MUST INSTALL FACTORY
PROVIDED END CAPS. REVIEW
INSTALLATION INSTRUCTIONS
BEFORE CUTTING OR INSTALLING.
CALI WILL NOT BE RESPONSIBLE IF
INCORRECT LUMINAIRE IS INSTALLED.
• Electric compound miter saw
• 14.4 to 28 volt cordless drill
• Drill bits - concrete or wood
• Electrical cords
• Safety glasses
• Marker
• Electric hammer drill (optional)
• Phillips bits - sufficient quantity
• Electrical three ways
• Measuring tape
• Chalk line
• Sharp scissors
• Soldering iron with kit
PRODUCT INFORMATION
• For accent, decorative, ambient lighting
• 120V AC system for fast and easy installation
• Long life, energy efficient LEDs
• Maximum run: 250 ft
• Can be ordered to specific lengths for easier installation when exact
dimensions are known (Example: 10x10’ 6”)
• Plug and light system
• Lead wires are typically 6’ long
• UV rated with SunLight resistance
• Outdoor and indoor rated
• Wire ratings: 12/2 gage wire 300V 105° C UL Listed
105° C 300V VW-2 outdoor rated
ELECTRICAL
• Standard LEDs available in 1W or 3W. See brochure for details
• Maximum watts per run: 600W at 120V based on 5 amps
INSTALLATION TOOLS REQUIRED
INSTALLATION RECOMMENDATIONS
• Determine weight of marketLITE that will be used
• Determine length of marketLITE and multiply by weight
• An engineer must choose the proper aircraft cable to handle the tension,
based on length and weight to prevent product from sagging
• An engineer must determine the strength of the structure where the
cable will attach, based on tension calculation from previous step
• If installing on a pole, check with pole manufacturer to confirm the pole
can handle the tension
• marketLITE is hung to the above aircraft cable using the hooks. Secure
hooks to aircraft cable by crimping or using stainless steel tie wrap
• The supplied aircraft cable is designed to prevent strain on the wire
An additional aircraft cable is required to hang marketLITE
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions Overview
marketLITE™ML2000-CM
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WARNING
When using marketLITE for any application, basic safety precautions
should always be followed to reduce the risk of fire, electric shock, and
personal injury. marketLITE must be installed in accordance with the
NEC or CEC as applicable.
• Do not power or light marketLITE when tightly coiled. Maintain at least
one half inch spacing between parts when lit.
• Do not cover marketLITE, the covering may cause it to overheat, melt,
or ignite
• Do not route marketLITE through walls, doors, windows, or building
structures
• Do not roll out marketLITE on rough surfaces or over sharp corners.
• Do not use marketLITE if damaged, such as, broken outer jacket, loose
connections, or frayed wire insulation. Inspect periodically
• Do not secure marketLITE with staples, nails, or like means that might
damage the insulation. Secure by using mounting aircraft hook
• Do not submerge marketLITE in liquid or install near standing water or
other liquids
• Do not install marketLITE where it is subject to continuous flexing
• Do not mount marketLITE inside cabinets, tanks, or enclosures of any
kind without proper ventilation
• Do not run marketLITE at an operation temperature below -40°C (-40°F)
or above 55°C (131°F)
• Ground Fault Circuit Interruptor (GFCI) protection is required on
circuits or outlets when marketLITE is used for outdoor applications
• Surge protector must be set up for electrical power system to avoid
damaging marketLITE lighting system
FEATURES
APPLICATIONS Indoor and Outdoor Lightstring
VOLTAGE 120V
LAMP LED Lamp Included
DIMMING Forward Phase
WATTS 1W or 3W
LENGTH Built to Order
FINISH Black
FEED Standard 6’ Leads
STRAIN RELIEF Aircraft Cable Included
LISTING Dry or Wet Location
OPTIONS Mesh, Cages, Canopies
LED LAMP LIFE 50,000 hrs.
MAXIMUM RUN 250 Feet
SERIES WEIGHT
ML2000-CM-12”O/C-LED-XX-DM-WET 0.79 lbs per foot
ML2000-CM-18”O/C-LED-XX-DM-WET 0.56 lbs per foot
ML2000-CM-24”O/C-LED-XX-DM-WET 0.45 lbs per foot
ML2000-CM-36”O/C-LED-XX-DM-WET 0.34 lbs per foot
ML2000-CM-48”O/C-LED-XX-DM-WET 0.29 lbs per foot
ML2000-CM-60”O/C-LED-XX-DM-WET 0.25 lbs per foot
WEIGHT PER FOOT
Symmetric Forward Phase-Control
DIMMING PROTOCOL (LED FORWARD PHASE DIMMING)
Technical Requirements For Control Equipment (Forward Phase Dimming)
• Electrical Characteristics - Inductive
• Special Requirements - Symmetric cycles
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
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Product Care
Do not bend light string to a diameter of less than 1.5”
Do not apply excessive pressure to bulbsDo not penetrate bulbs or wires with any foreign object
Do not connect light string to power source while spooled or coiled
Do not mount light string where bulbs will be subjected to pooling water
<1.5”
Do not suspend fixture from strain relief cable
<1.5”
<1.5”
<1.5”
<1.5”
<1.5”
Do not bend wire along horizontal plane or allow sockets to touch.
Leave minimum 1.5” gap between sockets.
<1.5”
Note: Canopy and cage have been removed from this illustration for visualization purposes
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
4 of 11
Product Care
Do not overlap bulbs, canopies, or cages at any location Do not fold, crease, or twist light string
<1.5”
<1.5”
<1.5”
<1.5”
Do not cover bulbs or sockets with any materialDo not install dry location product outdoors
Do not allow canopies or cages to touch bulbs
<1.5”
Do not wrap excess wire around bulbs, sockets, or cages
<1.5”
Note: Canopy and cage have been removed from this illustration for visualization purposes
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
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Application Guidelines
One person on one end mounts aircraft
cable and bulbs
ML2000-CM REQUIRES A TEAM EFFORT TO ENSURE SECURE AND CORRECT INSTALLATION
Another person feeds ML2000-CM,
eliminating any twists or tangles
Cable lock
Aircraft cable must be mounted prior
to attaching light string with bulbs
Feed from wire-puller stand
Feed to power connection
Screw in bulb only after entire light string
has been mounted onto aircraft cable.
Do not over-tighten bulbs. Over-tightening
bulbs will break weatherproof seal and
damage wiring inside, causing LED to fail.
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
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Cable Lock & Mounting Plate
1. Mount eye hook to desired surface.
TIP: Ensure mounting surface is appropriate and capable of supporting the
weight of the light fixture.
2. Loop aircraft mounting cable through eye hook and secure
cable lock to achieve desired tension.
NOTE: Leave at least 3” slack from exiting hole of cable lock.
4. Fasten locking once when desired tension is achieved.
3. Using tensioning tool (not included) to eliminate unwanted cable slack.
Eye hook
Mounting surface
3” slack
Locking pins
Cable Lock (ML2000-CL-1/8”) Mounting Plate (ML2000-MP)
1. Mount mounting plate to desired surface.
TIP: Ensure mounting surface is appropriate and capable of supporting the
weight of the light fixture.
2. Lead a tie wrap through the mounting plate eyelet, then feed aircraft
mounting cable through tie wrap loop.
3. Pull tie wrap until aircraft mounting cable is secure against mounting
plate, then cut off excess tie wrap.
Tie wrap
Mounting aircraft cable
Aircraft cable secured by tie wrap
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
7 of 11
Step by Step
1. Install aircraft cable.
NOTE: See previous page for cable mounting details.
2. Hook socket onto aircraft cable.
6. Fully insert wires into end cap.
TIP: Allow silicone to seep out of end cap for a proper seal.
Check the silicone seal for holes or gaps.
NOTE: Silicone must be non-conductive and weatherproof
3. Cut excess wire at end of run.
TIP: Use sharp wire cutters to create a clean cut and avoid fraying.
7. Install bulbs into sockets, then install cages into canopies.
NOTE: Do not over-tighten bulbs.
Over-tightening compromises weather seal, damaging internal components.
NOTE: A small amount of the screw threads will show between socket and bulb.
Do not attempt to screw bulb beyond this point.
Mounting eye (not included)
Cable lock Aircraft cable
Sharp cutters
Good Insufficient jacket covering.
Wires will touch inside end
cap and cause a short circuit.
4. Check that wires or strain relief cable are not touching.
TIP: Contact between any of the wires will result in a short.
5. Apply silicone to inside of end cap.
Apply silicone
(not included)
Silicone seeps
out around edge
Small gap
8. Cut lead wire to desired length.
Use sharp cutters to ensure clean cut
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
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Step by Step (cont.)
10. Open power plug terminal to access screws inside.
11. Connect neutral wire to silver screw terminal and connect hot
wire to brass screw terminal.
12. Reassemble power plug.
Brass
Terminal screw Silver
Brass
Neutral wire
Hot wire
Silver
Fasten screws to secure
wires to power plug
13. Conduct continuity test.
14. Set voltmeter to AC voltage, then test power source before connecting.
15a. (Dry Location only) Connect power source to power plug.
See page 11 for troubleshooting guide
If a conductive
path is formed
between positive
and negative wire,
the multimeter will
beep. You need to
trouble shoot to
find the short.
If there is no
conductive path, the
multimeter will not
beep.
Troubleshoot Good
VAC
OFF VDC
ACOM
Ω
VΩ
VAC
OFF VDC
ACOM
Ω
VΩ
DCA
OFF DCV
ACOM
Ω
VΩ
+ -
VAC
OFF VDC
ACOM
Ω
VΩ
VAC
OFF VDC
ACOM
Ω
VΩ
DCA
OFF DCV
ACOM
Ω
VΩ
+ -
Confirm the correct
voltage, depending on
the light strip.
Power source
AC
VAC
OFF VDC
ACOM
Ω
VΩ
VAC
OFF VDC
ACOM
Ω
VΩ
DCA
OFF DCV
ACOM
Ω
VΩ
+ -
GFCI
(by others)
Weatherproof junction box
(by others)
Power plug
ML2000-CM
GFCI
(by others)
Power plug
ML2000-CM
9. Separate wires and strip 1/4” to expose conductor wires.
TIP: Hot wire has ridges along the jacket.
Neutral wire
Hot wire
15b. (Wet Location only) Connect power source to power plug.
NOTE: Must use weatherproof outlet protector for Wet Location.
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
9 of 11
Hardwire Connection
Feed wire into junction box and secure with strain relief fitting.
TIP: Leave enough excess wire for feed to junction box to be relaxed.
Feed wire into weatherproof junction box and secure with
weatherproof strain relief fitting.
TIP: Leave enough excess wire for feed to junction box to be relaxed.
Dry Location Hardwiring
Dry Location Wiring Diagram Wet Location Wiring Diagram
Wet Location Hardwiring
Junction box
(by others)
Cord grip
(by others)
Mounting eye hook
(by others)
Cable lock
(by others)
Mounting aircraft cable
(not included)
Strain relief
aircraft cable (included)
Tie wrap
Service loop
Weatherproof
J box
(by others)
Hot
Hot (jacket ridges)
Neutral Neutral (smooth jacket)
J box
(by others)
Hot
Hot (jacket ridges)
Neutral Neutral (smooth jacket)
Weatherproof
junction box
(by others)
Weatherproof
cord grip
(by others)
Mounting eye hook
(by others)
Cable lock
(by others) Strain relief
aircraft cable (included)
Tie wrap
Service loop
Mounting aircraft cable
(not included)
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
10 of 11
Troubleshooting
1. Turn off power before beginning. Check for any twisting or damage to
the wire on the light string.
2. Check for metal particles or other foreign objects causing the short.
4. Ensure the lead wire is not too long and wound or coiled.
5. Ensure copper wires are not touching each other or strain relief cable.
6. Ensure there are no missing or broken bulbs from light string.
Broken bulb
Missing bulb
<1.5”
<1.5”
<1.5”
Knicks in
wire jacket
<1.5”
Coiled wire
Frayed end will cause a short
when wires or cables touch
<1.5”
Check end cap for any
metal particles before
committing to end of run
3. Check if cut is not frayed, causing hot and neutral wires to touch.
<1.5”
Frayed end
TROUBLESHOOT
• Do not reset breaker multiple times.
• If the lighting is overloaded, the panel breaker will trip,
shutting off the lights.
• If the breaker reset button has been held down by hand or any type
of pressure (example: duct tape), or if the breaker has been reset
multiple times without trouble shooting, the lighting will:
- Burn the primary wires due to high amperage caused
by overload and/ or short circuit in line which will not allow the
panel breaker to reset
- Damage the lighting
CALIFORNIA ACCENT LIGHTING, INC.
2034 E. Lincoln Ave. #431, Anaheim, CA 92806
ph. 800.921.CALI (2254) or 714.535-7900 \ fx. 714.535.7902
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specications without prior notice.
Installation Instructions
marketLITE™ML2000-CM
11 of 11
Maintenance
CLEANING MATERIALS FOR LENSES AND EXTRUSIONS
The use of solvents and/or cleaners which are not compatible with polycarbonate will result in the softening, crazing, and/or cracking of the
plastic part. This is especially true of polycarbonate lamps and mounting bases which may be under stress in their normal applications.
COMPATIBLE WITH POLYCARBONATE:
• Mild soap and water • Mineral Spirits • Isobutyl alcohol
• VM and P Naphtha • Varsol No.2 • Mexane
• Freone TF and TE-35 • Ethanol • Dirtex
• 2% Sol. Reg. Joy • 10% Sol Bon Ami • White Kerosene
• Methyl alcohol • Heptane • Petroleum Ether/65 degrees C
• Isopropyl alcohol • Lacryl PCL-2035 polycarbonate cleaner
NOT COMPATIABLE WITH POLYCARBONATE
• Trichlor • Gasoline • ll Liquid Detergents
• Acetone • Carbon Tetrachloride • Pink Lux (Phosphate free)
• Triclene • Chlorinated Hydrocarbons •#1 & #3 denatured alcohol
• Methyl Ethyl Keytone (MEK) • Texize-8006, 8129, 8758 • MIBK
• Liquid Cleaner – 8211 • Toluol • Agitene
• Benzol • Ajax • Kleenol Plastics
• Lysol • Stanisol Naphtha • Oils
• Lemon Joy (phosphate free) • Diversol • Lestoil
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