CalMag CALULTRA 132 User manual

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CALULTRADISINFECTIONUNITS
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OWNERSMANUAL
Operation&InstallationInstructions
CALULTRA132
CALULTRA220
CALULTRA322
CALULTRA416
CALULTRA530
CALULTRA662
CALULTRA1500
CALULTRA2400
R
Reemmeemmbbeerr ddoonn’’tt gguueessss……....AASSKK
Calming troubled waters

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CongratulationsonpurchasingthisCALMAGYORKSHITELIMITEDultravioletdisinfectionsystem.
BypurchasingaCALMAGYORKSHIRELIMITEDUVDisinfectionsystemyouarereceivingnotonly
ahighqualityproductbutalsopeaceofmind.
Protecting your water supply with a UV system gives you reassurance that the water being
treated by this UV system is microbiologically safe without the addition of any potentially
harmfulchemicals.
This process is simple, effective and carries the lowest O&M costs of all the disinfection
processes.
Simple maintenance, continuous disinfection and ultimately safe water, CALMAG YORKSHIRE
LIMITEDmakesitthateasy.
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TABLEOFCONTENTS
SafetyConsiderations............................................................................................................................Page4
BeforeYouBegin...................................................................................................................................Page4
WaterQualityParameters.....................................................................................................................Page5
Assembly................................................................................................................................................Page6
SystemSizing.........................................................................................................................................Page7
Location.................................................................................................................................................Page7
Installation.............................................................................................................................................Page9
SystemDisinfection…………………………………………………………………………………………………………………………Page12
Cleaningquartzsleeve…………………………………………………………………………………………………………………….Page12
CleaningUVsensor………………………………………………………………………………………………………………………….Page13
Operation………………………………………………………………………………………………………………………………………..Page14
LampCountdown&Reset……………………………………………………………………………………………………………….Page16
FailureModes………………………………………………………………………………………………………………………………….Page16
CalUltraOptions………………………………………………………………………………………………………………………………Page17
WarrantyRegistration……………………………………………………………………………………………………………………..Page18
LimitedWarrantyStatement……………………………………………………………………………………………………………Page18
CALULTRASpecifications………………………………………………………………………………………………………………….Page20
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SafetyConsideration:
AlthoughyourUVsystemhasbeenmanufacturedtothehighestsafetystandards,extremecaremustbe
followedwhenoperatingand/ormaintainingyoursystem.
1. Wheneveryouareservicingthisequipment,alwaysdisconnectthepowercord.
2. AstheenergygivenoffbytheUVlampcanbeharmfultoyoureyesandskin,NEVERlookdirectly
atanilluminatedUV lampwithoutadequateeyeprotectionandalwaysprotectyourskinfrom
directexposuretotheUVlight.
3. Toensurethesystemprovidesadequatedisinfection,ALWAYSreplaceanycomponent(lampand
sleeve)withagenuinemanufacturer’sreplacementpart.
4. Donotoperatetheunitifithasanydamagedormissingcomponents.
5. Toavoidpossibleelectricalshock,useonlywithaproperlygroundedelectricaloutlet.
6. Neverperformanymaintenancetothesystemunlessyouarecomfortableindoingso.Contact
themanufacturerforserviceinstructionsifrequired.
7. Do not use this system for any purpose other than what it was intended for. Misuse of this
systemcouldpotentiallycauseharmtotheuser.
8. Yoursystemisintendedtobeinstalledindoorsandawayfromleakingplumbing.DONOTplug
theunitinifthesystemoranyofthecomponentsarewet.
9. Thedisinfectionsystemshouldbedirectlyinstalledintoagroundfaultcircuitinterrupter(GFCI).
Please note that as the CALMAG commercial units are available in 230 volt only, special High
current GFCI’s (GFI’s) are required. These special GFCI’s can easily be obtained through an
electricalsupplyhouse,orarereadilyavailableformalocalspa/hottubsupplystoreastheyare
commonlyusedintheseapplications.
10. WerecommendthatacompetentplumberorcertifiedUVtechniciancarryouttheinstallation.
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BeforeYouBegin:
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Beforeyoubegin,you’llneedthefollowing:
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Tools
•Pipecutter,hacksaworotherspecializedtoolsrequiredtocutintoyourexistingplumbing(e.g.if
youhavePEXpiping)
•Solderingtools(torch,flux,emeryclothandsolder)
•Wrench(fortighteningfittings)
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OtherMaterials
•Variousfittingsdependentonapplication/installation
•PTFEtape
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WaterQualityParameters:
UVdisinfectionisextremelyeffectiveagainstmicroorganismsbutonlyiftheUVlightcanpassthroughthe
waterit needsto treat.This means that the qualityof yourwater isvery importantin orderto ensure
completedisinfection.
Itisimperativethatyouhaveyourwatertestedforattheleasttheparameterslistedbelow.Ifthewater
exceeds the listed parameters CALMAG YORKSHIRE LTD strongly recommends that appropriate
pretreatmentequipmentbeinstalled(pretreatmentwilldependonparameterstargeted):
Hardness: <7GPG(120mg/L)–ifhardnesslevelis7GPG(grainspergallon)
orslightlybelowthequartzsleevemustbecleanedperiodicallyinordertoensureefficientUV
penetration;ifabovethewatermustbesoftened
Iron(Fe):<0.3ppm(0.3mg/L)
Manganese(Mn):<0.05ppm(0.05mg/L)
Turbidity:<1NTU
Tannins(organics):<0.1ppm(0.1mg/L)
UVT(transmittance):>85%(PleasecontactCALMAGYORKSHIRELTDifwaterhasaUVT
thatislessthan80%forpretreatmentrecommendations)
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Youcanhaveyourwatertestedataprivateanalyticallaboratoryorcontactyourlocalcouncilforadvicein
regardstoyourlocalenvironmentalhealthofficer.Itisalwaysrecommendedtoinstallprefiltrationofat
least 5 microns prior to a CALMAG YORKSHIRELIMITED UV disinfection system. CALMAG YORKSHIRE
LIMITEDcansupplyprefiltersonallCommercialunitsrangingfromtheCALULTRA132totheCALULTRA
2400.
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Assembly:
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Step1:Unpackthesystemandensureallthecomponentsareincludedwiththesystem.Yoursystemis
shippedwiththefollowingcomponents:
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SystemSizing:
AllCALMAGYORKSHIRELIMITEDUVsystemsareratedforaspecificflowrateunderspecificwaterquality
parameters. The equipment has been designed to ensure that the appropriate dose will be delivered
provided all outlined parameters are met. PLEASE NOTEthat unless a flow restrictor is part of the
installation,thesystemmaypassmorewaterthroughthesystemthanwhatthesystemisratedat.Ifthis
happens,thesystemmaybedeliveringaUVdoselevelthatisbelowwhatmaybeexpected.Asaresult,
themaximumflowasspecifiedintheequipmentspecificationsshouldbestrictlyadheredto(alowerflow
isnotaconcernasthedosewillincreaseduetoalongercontacttime).
Itisimportanttoknowthemaximumflowratethatyourwatersystemdelivers.Ifyoudonothavethis
informationyoucansimplyfilla1gallonbucketwithwaterfromafaucetandtimehowlongittakestofill
up.Thiswillbethemaximumflowrateforthatparticularwatersystem.TheappropriateCalmagUVunit
shouldthenbechosen.
PLEASE NOTE:It is always better to oversize your UV system than to undersize. For example, if your
pumpdelivers190litresperminuteitisrecommendedtoinstalltheCALULTRA220UVunit.Therewillbe
occasionswhereyourhomeisusingwateratthepump’smaximumcapacity.
Location:
Step 1:Find a suitable location to mount the UV chamberand the accompanying control panel. In
choosingyourlocationensurethatthepanelislocatedwithin5feetofagroundfaultcircuitinterrupter
(GFCI)andthatthereiseasyaccesstothemaincoldwaterlinepriortoanybranchlinesandbeforethe
hotwater heater.The panelcan be upto 8 feetaway from thechamberoramaximumof5metersif
custom lamp cables are ordered (for an additional cost).  If you have any other water treatment
equipment,suchasasoftenerorwaterfilter,ensurethattheUVisthelastpieceoftreatmentequipment.
PLEASENOTE:AllCALMAGYORKSHIRELTDUVdisinfectionsystemsareintendedforindooruseonlyas
theyshouldnotbeexposedtotheelements.
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Step2:TherearetwodifferentCALULTRAcontrolpanels,dependingonwhichsystemispurchased.The
threesinglelampsystems(“35”,“55”and“85”series)useacontrolpanelthatis30.0x20.0x16.0cm
(11.8x7.9x6.3")insize(seeFigure2),whilethethreetwolampsystemsuseacontrolpanelthatis40.0
x30.0x16.0cm(15.8x11.8x6.3")insize(seeFigure3).
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Figure2.OneLampSystemsFigure3.TwoLampSystems
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Step3:Your UV systemincludes mounting hardwarefor the UV chamberand the control panel. If the
suppliedfastenersarenot compatiblewith thestructurein whichyou are mountingthe device,please
ensureyouusethecorrectfasteners.
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Step4:Tofacilitatelampremoval,ensurethereisenoughspaceatoneendtosafelyremovetheUVlamp
and/orquartzsleeve(aspaceequaltothelengthoftheunitwillsuffice)(seeFigure4).
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Figure4.LampRemovalSpacing
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Installation:
Step 1:The UV disinfection system should always be the last piece of treatment before the water
branchesofftoanyhotorcoldwaterlines.
Step2:CALMAGYORKSHIRELTDstronglyrecommendsthata5micronfilterbeinstalledbeforetheUV
systemforafinalpolishingstepbeforethewaterisdisinfected.
Step3:Thechambercanbeinstalledeitherhorizontallyorverticallyusingtheclampsprovided.
Step4:Ifyoudonotknowtheflowrateofthewatersupplyintheapplication,itisrecommendedthat
youuseaflowrestrictorsothattheratedflowofyourparticularCALULTRAsystemisnotexceededand
the UV dose is not compromised. The flow restrictor should be installed on the outlet port of the
chamber.
Step 5:It is strongly recommended to have a licensed plumber connect the UVchamberto the water
supply and may be a requirement depending on where you are located. If you are attempting this
yourself,ensureyouhaveallthenecessarytoolsandfittingstoaccomplishthistask.
Step 6:Although there are many methods of installation, this manual will provide a recommended
procedure using copper plumbing and standard soldering methods. CALMAG YORKSHIRE LTD
recommendstheuseofunions,abypassassemblyandshutoffvalvesasthiswillallowyoutoisolateand
remove the UV chamberif necessary (this is a recommended method only however it allows for the
maximumconveniencebutitrequiresextracomponentsandmoretimeforinstallation).
Step 7: Before you cut into the cold water line, measure and cut all piping as per the recommended
layout.Onceallthecomponentsareready,startbyinstallingthefemaleadaptersontotheportsofthe
chamber.Toensureaproperseal,theuseofPTFE™tapeisrecommendedonallthreadedconnections.
Step8:Nextsolderalltheassemblytogether,includingballvalvesandunionsandfinallyconnectedthe
bypassassemblytothecoldwaterfeedline(waterinandwaterout).
Step9:YoucannowgentlyremovethequartzsleevefromitspackagingbeingVERYcarefulnottotouch
thelengthwithyourhands.Theuseofcottongloves(notincluded)isrecommendedforthisprocedureas
oilsfromourhandscanleaveresidueonthesleeveandlampwhichcanultimatelyblocktheUVlightfrom
gettingtothewater.Inthepackage,youwillfindtwolubricatedOrings.
Step 10:Carefully slide the sleeve into the chamberuntil you can feel it hit the opposite end of the
chamber.Maneuverthesleevegentlyuntilitslidesthroughtheoppositeendofthechamber.Witha¼”
ofthesleevestickingouteachendofthechamberslideoneOringontoeachend.EnsurethateachO
ring is butted up against the chamber(see Figure 5). Assemble the bottom gland nut (the black nut
without the through hole) onto the threaded end of the chamberand tighten. The gland nuts have a
positivestoptoavoidovertightening,handtightenONLY.Next,assemblethetopglandnut(theblacknut
withthe throughhole) ontothethreaded endof the chamberandtighten.Slidetheprovidedstainless
steel compression spring inside the quartz sleeve. This spring simply sits in the bottom of the quartz
sleeveandworkswiththelampandconnectortocreatetheproperlampalignment.

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UV Sensor port
UV Chamber
UV Controller
UV Sensor
UV Sensor port
chamber
PTFE
chamber
chamber
chamber
chamberrin
chamber
leaks.
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Step 13:The control panel can now be mounted on the wall. It should always be above or beside the
chamberto ensure that no moisture can deposit on any of the connections.  For safety purposes the
controlpanelshould be connectedto aground fault circuit interrupter(GFCI) (alsoknown asa ground
faultinterrupter(GFI)). The controlpanel can bemountedupto8feetawayfromthechamberunless
customcableshavebeenpurchased.
Step14:YoucannowremovetheUVlampfromitspackagingbeingcarefulnottotouchthelampquartz
with your hands. Again, the use of cotton gloves is recommended to avoid deposited oils on the lamp
glass.Alwaysholdthelampbytheceramicends.CarefullyinserttheUVlampintothechamberslidingit
insidethequartzsleevelocatedinsidethechamber(donotdropthelampintothechamber).Withthe
lampoutsideofthechamber,affixtheUVlamptothelampconnectorasshowninFigure8.
Step15:Beforethelampiscompletelyinsertedintothe sleeve,affixthelamtothelamp connectoras
shown in Figure 8. Affix the connector into the gland nut by inserting the connector into the nut and
turningtheconnectorapproximately¼turntolocktheconnectortotheglandnut(seeFigure9).




Figure8.UVLampConnection



Figure9.Connector
Step16:AffixthecaptivegroundscrewtothegroundlugontheUVchambertoensurepropergrounding
continuity(seeFigure10).







Figure10.GroundScrewConnection
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Step17:YoursystemisnowreadytobepluggedintotheappropriateGFCIprotectedoutlet.Plugtheunit
inandrefertothe“SystemDisinfection”sectionbeforeanywaterisallowedtoflowthroughthesystem.
SystemDisinfection:
Nowthatthesystemisinstalledyouwillneedtodisinfectthelinesthroughouttheentirehomeorfacility.
Toaccomplishthis,pleasefollowthesesimplesteps:
Step1:Beforeperformingthistask,checktomakesurethatthereareno“deadends”inthelineswithin
the water system you are treating as these can harbor bacteria. Also ensure that the UV system is
poweredupandreadyforoperationbeforeyoustartthisdisinfectionprocess.
Step 2:Remove the cartridge from the filter sump and fill with 12 cups of household bleach (most
householdbleachesare5.25%chlorine).Replacefiltersumpandslowlyturnonthewatersupply.
Step 3:Go to each location in the home or facility (including outdoor taps) and run some water until
chlorine can be detected (by smell). Ensure all faucets, dishwasher, shower heads, washing machine,
toilets,showers,refrigerators,etc.areallchecked.Oncethechlorineisdetectedateachlocationcloseall
faucetsandletthechlorinesitinthelinesforaminimumof30minutes.
Step 4:After 30 minutes, reinstall the filter cartridge into the filter sump and then flush the chlorine
solutionbyopeningallfaucetsandletthemrununtilchlorinecannolongerbedetected(bysmell).Your
home/facilityhasnowbeencompletelydisinfectedandyourCALULTRAUVsystemisreadytoinactivate
anymicroorganismsthatenterthewatersystem.
PLEASE NOTE:This procedure must be performed following any time the UV is shut down for service,
withoutpower,orisinoperativeforsomereasoninordertoavoidpossiblecontaminationofthewater
lines.

CleaningtheQuartzSleeve:
Depending on the water quality, the quartz sleeve may require periodic cleaning. At a minimum, the
quartz sleeve should be cleaned on an annual basis. The following steps outline a basic cleaning
procedure.
Step1:Ifthesystem hasan inletshutoffvalve, shut thisvalve offto preventwater flowthrough the
system.Ifthereisnoinletshutoffvalve,turnoffmainwaterinletvalve(andturnoffwaterpumpifyou
haveone).
Step2:DisconnectpowercordofUVsystemfromelectricaloutlet.
Step3:Releasewaterpressurebyopeningadownstreamfaucetandclosetheoutletshutoffvalveifthe
installation incudes one (if there is no outlet shutoff valve, be prepared for water leakage from the
systemastheheadpressureinthesystemwillcausewatertoflowbackthroughtheoutletplumbingand
throughthechamber).
Step4:RemovethecaptivegroundscrewfromthegroundlugontheUVchamber.
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Step5:Remove the lamp connector from the chamber(gland nut) by pushing the connector in and
turning it ¼ turn counterclockwise (gently pull on the lamp cable to ensure the connector is seated
properly).
Step6:Pulllampoutofchamberstillattachedtoconnector.
Step7:Removetheglandnutfromeachendofthechamberexposingtheendsofthequartzsleeve.
Step8:WhileholdingontobothendsofthesleevecarefullyremovetheOringfromtheendopposite
from the lamp connection and then pull the quartz sleeve out of the chamber (ensure that no water
enterstheinsideofthequartzsleeve);removesecondOring
Step9:Usingasoft,lintfreeclothortowelwipethesleevedownusingagoodcommercialscalecleaner
toremoveanyscalingorirondepositsthatmaybeontheoutsideofthequartzsleeve.Becarefulnotto
getanymoistureorliquidsontheinsideofthesleeve.
Step10:Wipethesleevewithseparatedrycloth.
Step11:Oncethesleeveiscleanedslideitbackintothechamberfollowingthestepsoutlined.
Step12:ReplacebothOrings.
CleaningtheUVSensor(ifapplicable):
Depending on the water quality, the UV sensor may require periodic cleaning. At a minimum, the UV
sensorshouldbecleaningonanannualbasis.Thefollowingstepsoutlineabasiccleaningprocedure.
Step1:Ifthesystem hasan inletshutoffvalve, shut thisvalve offto preventwater flowthrough the
system.Ifthereisnoinletshutoffvalve,turnoffmainwaterinletvalve(andturnofwaterpumpifyou
haveone).
Step2:DisconnectpowercordofUVsystemfromelectricaloutlet.
Step3:Releasewaterpressurebyopeningadownstreamfaucetandclosetheoutletshutoffvalveifthe
installation incudes one (if there is no outlet shutoff valve, be prepared for water leakage from the
systemastheheadpressureinthesystemwillcausewatertoflowbackthroughtheoutletplumbingand
throughthechamber).
Step4:Place something under the chamberto catch any water that may come out of the chamber
duringtheremovaloftheUVsensor.
Step5:Unscrew(counterclockwise)sensornutfromthechamberandpullthesensorslowlyoutofthe
sensorport.
Step6:Holdingthesensorinyourhandwipetheflatportion(sensorface)ofthesensorwithisopropyl
alcoholusingacleanlintfreecloth.
Step7:Replacesensorasperinstructionsofthismanual.
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
Operation:
The CALMAG YORKSHIRE LTD CALULTRAsystem comes with a feature laden control system that
incorporatesboththelampdriver(ballast)andcontrolfeaturesinonemodularpanel.CAUTION:Priorto
performinganymaintenanceonyourUVsystem,youmustalwaysdisconnectthepower(DONOTSIMPLY
USETHESWITCHONTHEFRONTOFTHECONTROLLER).
CALULTRAControlPanel
Thecontrolpanelfeaturesapowerfactorcorrectedandconstantcurrentlamp
driver.Simplisticinoperation,thepanelfeaturesanLEDdisplayforremaining
lamplife,totalrunninghours,audibleand visuallampfailure,remote onand
solenoidready.Whenthe UVlamp(s)is/areon,thesecond LEDboxwillread
“ON”.WhentheUVlamp(s)is/arenoton,theLEDboxwillread“OFF”andan
audiblealarmwillsound.PleaseNote:IftheLEDreads“OFF”andthealarmis
sounding then the water from the system should NOT be consumed. If any
water does pass through the UV system during this period,please follow the
disinfection procedure as outlined in this manual before the water is
consumed.ItshouldalsobenotedthatontheCALULTRAsystemeventhough
thissystemdoeshaveavisualandaudiblewarningbuiltintothecontrols,the
LEDreading“ON”doesnotnecessarilyindicatethatthewatercomingfromthis
systemisinfactpotable(safetodrink).Thissystemdoesnotmeasurethelevel
of disinfection; it simply measures the “ONOFF” status of the lamp. For a
constantreassuranceofsafewaterqualityyoushouldconsidertheCALULTRA
upgradewithaUVsensor(youcanalsoaddtheoptionalRSRUVsensoronall
CALULTRAsystems). Please have your water checked for microbiological
contaminantsonaregularbasis.

CALULTRA3PositionSwitch
Thecontrolpanelfeaturesa3positionuserselectableswitch.ThisswitchisNOTapowerswitchandit
shouldbenotedthatoncethecontrolpanelispluggedintoanelectricaloutlet,theunitispoweredand
considered“ON”.Theswitchfunctionsasfollows:
“ON”position – Power issupplied tothe lamp(s)and the controllerwillread
“ON”onthelowerLEDdisplayonunitswithoutaUVsensorinstalledandwill
read the intensity (or UV output) on units with a UV sensor installed. Please
note that when first starting the lamp(s), the system will cycle through a
decliningnumericalsequencewhilethelamp(s)reachesfullpower.

“OFF”position–PowerisNOTsuppliedtothelamp(s)andthelamp(s)willbe
off.Thecontrollerwillread“OFF”onthelowerLEDdisplay.
Page
14

“REMOTE” position – In this position, the control of the unit is placed in a
remote location (i.e. a computer) via an attached remote cable. Through this
cable, the operator must supply a 24 volt power source that will allow these
“drycontacts”tooperate.Thescreensandthe“ON”and“OFF”functionswill
now all be operated remotely. While the UV controller is in the remote
position,EXTREMECAUTIONmustbeexercisedaroundtheUVchamberwhile
servicingtheUVlampsastheymaybeturnedonoroffremotelywithoutthe
operatorsknowledgeorcontrol.Asaresult,itisnotrecommendedtoservice
the lamp(s) while the controller is in the “REMOTE” mode and the system
should be physically disconnected from the power source, or the controller
manuallyswitchedtothe“OFF”positionwhileservicingthelamp(s).
CALULTRAPowerupSequence


Uponstartup, the CALULTRAcontrolswillindicatewhen thesystemis ready
fortreatmentby the indicatedcountdownonthebottomLEDscreen.Inthis
time,theUVOutputofthelampisincreasingandthe“ReadyForFlow”logicis
“NO”.After180seconds,iftheUVoutputlevelisadequatefordisinfection,the
“ReadyforFlow”logicis“YES”andthesystemwilloperateasintended.


UVOutput


If your system is equipped with a UV sensor, CALULTRAwill display the UV
outputin either“% UV Intensity”or “mW/cm2”.The defaultoutput is“% UV
Intensity” and to toggle between these two outputs, simply press the button
locateddirectlybeneaththebottomLEDscreen.TheUVOutputLEDscreenwill
indicatethelevelofUVintensitythatisbeingdetectedwithinthechamberby
thesensor.Thiswillalwaysbevisibleonthefrontofthecontrolpanel.Things
that can affect the UV Output are poor water quality, scaling of the quartz
sleeveand/orsensor,lampfailure,expiredlamplifeandsensorfailure.

WhentheUVoutputdropsto60%(or12mW/cm2),the systemwilldisplaya
“LOW UV” warning light in yellow and the system will emit an intermittent
audiblechirptosignalthis“LOWUV”condition.WhentheUVoutputdropsto
50%(or10mW/cm2),thesystemwilldisplaya“LOWUV”warninglightinred
andthesystemwillemitanconstantaudiblealarmtosignalthiscritical“LOW
Page
15

UV”condition.Additionally,atthispoint,thecontrolleralsoprovidesasignalto
deactivatetheflowofwater ifimplimentedinthe system.Whenthesystem
registersalowUVcondition,theonlywaytosilencethealarmsistocorrectthe
reasonforthislowUVcondition.Thismaybetheresultofanagedlamp,ora
fouledsleeveand/orsensor,orperhapsachangeinwaterquality.Pleaserefer
toothersectionsinthismanualfordirectiononremedyingthesesituations.
CALULTRALampCountdownSequence
TheCALULTRAcontrolpaneldisplaysacountdownfeaturethatdisplaysthenumberofhoursremaining
until a lamp change is required. At 512 hours until lamp change the numerical lamp change value will
begintoflashindicatingthatlampexpirationisnear.At“zerohoursremaining”,thesystemregisteran
audiblealarm.Ifyouwishtosilencethisaudiblealarmcondition,simplypressandholddownthebutton
located directly beneath the top LED screen for a period of three seconds.PLEASE NOTE:During the
condition of lamp expiration, the water may be unsafe for consumption and should not be consumed
withoutanotherformofdisinfection.
CALULTRALampCountdownResetSequence
After changing the lamp on the CALULTRAsystems, the control panel must be reset in order for the
systemtobeginitscountdownfunctiononthenewlyinstalledlamp.Toreset,simplypressandholddown
thebuttonlocateddirectlybeneaththetopLEDscreenforaperiodoffifteenseconds.Releasethebutton
andthelampcountdownfeaturehasnowbeenreset.
CALULTRAFailureModes
TheCALULTRAcontrolpanelcontinuouslymonitorsyourUVsystemandifthereisaproblemwiththe
systemthepanelwillprovidebothavisualandaudiblesignalindicatingthespecificfaultthatmaybe
adverselyaffectingtheoperationofyoursystem.Thefaultconditionsarelistedinaprioritysequenceas
follows:






 LAMPFAILURE:Ifatanytimeduringtheoperationofthesystem,theUV
lamp fails to be illuminated, the controller will return both an audible and
visualsignalindicatinglampfailure.Inaddition,aconstantaudiblebuzzerwill
soundduringlampfailure.










Page
16



 UVSENSORFAILURE:AssumingthesystemhasaUVSensorinstalled,ifat
anytimeduringtheoperationofthesystem,aUVsensorfails,thecontroller
willreturna“FAIL”indicatoronthebottomLEDscreenandaconstantaudible
buzzerwillsoundduringsensorfailure.





CALULTRAOptions
Althoughfeaturessuchasremotemonitoringand420mAoutputarebuiltintothecontroller,their
outputrequiresoptionalcablesasshownbelow.Eachcableandmatingconnectorareuniqueinregards
totheirsize,sothereisnochanceofinstallingthewrongcableinthewrongconnector.





ThefollowingoptionalcablesareavailableforuseonyourCALULTRAsystems.Contactyourauthorized
distributorforpurchasinginformation.


  420maCable:Includesconnectorand10m(33’)ofcable
toprovidea420mAsignaltoaremotelocation.


  RemoteMonitoringCable:Includesconnectorand10m
(33’)ofcabletoremotelycontroladrycontactsignal.Canbeusedfor
drycontactsand/or420mAoutput.


EthernetModule:Allowsforall controllerfunctionstobeconnectedtoacomputerviaanEthernet
cable.Thismoduleiscurrentlyindevelopmentandisnot availableatthispointintime.Pleasecontact
formoredetails.

4-20 mA port
(for 210011 cable)
UV Sensor port
remote monitoring (dry contacts)
(for 210010 cable)
Page
17

WarrantyRegistration

It is imperative that you complete the warranty registration process. This not only registers your UV
disinfectionsystemfortheprovidedmanufacturer’swarranty,butalsoallowsthefactorytoprovideyou
with any important product updates or technical bulletins concerning your product. The registration
process is a simple process and can be done online at http://www.calmagltd.comor by filling out the
enclosedwarrantycard.PleaseensurethatALLinformationisfilledin,includingavalidemailaddress.

PLEASENOTE:Thisinformationisforthesolepurposeoftechnicalsupportforyourdisinfectionsystem
andwillnotbeused,orsold,toanyotherorganizationforanyotherpurpose.PleaserefertoCALMAG
YORKSHIRELTD’sPrivacyPolicystatementathttp://www.calmagltd.comforfurtherinformation.

LimitedWarrantyStatement

ProductsmanufacturedbyCALMAGYORKSHIRELIMITEDarewarrantedtotheoriginaluseronlytobefree
ofdefectsinmaterialandworkmanshipforaperiodasspecifiedbelow.Thiswarrantyonlyappliestothe
originalpurchaserandisnottransferable.
UVSYSTEMS
Five(5)yearLimitedWarrantyonthestainlesssteelunits,fromthedateoforiginalpurchase,or
installation(documentationrequiredforverification).
ELECTRONICS
One(1)yearLimitedWarrantyontheballastsandcontrollers,fromthedateoforiginalpurchase,or
installation(documentationrequiredforverification).
UVLAMPS,UVSENSORS&QUARTZSLEEVES
One(1)yearLimitedWarrantyonallCALMAGYORKSHIRELIMITEDultravioletlamps,UVsensorsand
quartzsleevesfromthedateoforiginalpurchase(documentationrequiredforverification).
CALMAGYORKSHIRELIMITEDwarrantsthatitwillrepairorreplace,atCALMAGYORKSHIRELIMITED’ssole
discretion,anyultravioletsystemorcomponentthatisdefectiveinmaterialsorworkmanshipforthe
periodasoutlinedabove,subjecttothe“LimitationsofWarranty”asoutlinedbelow.CALMAGYORKSHIRE
LIMITED'sliabilityunderthiswarrantyshallbelimitedtorepairingorreplacingatCALMAGYORKSHIRE
LIMITED'sdiscretion,withoutcharge,anyproductthatCALMAGYORKSHIRELIMITEDmanufactures.
CALMAGYORKSHIRELIMITEDwillnotbeliableforanycostsofremoval,installation,transportation,or
anyotherchargeswhichmayariseinconnectionwithawarrantyclaim.Productswhicharesoldbutnot
manufacturedbyCALMAGYORKSHIRELIMITEDaresubjecttothewarrantyprovidedbythemanufacturer
ofsaidproductsandnotbyCALMAGYORKSHIRELIMITED’swarranty.CALMAGYORKSHIRELIMITEDwill
notbeliablefordamageorweartoproductscausedbyabnormaloperatingconditions,accident,abuse,
misuse,unauthorisedalterationorrepair,oriftheproductwasnotinstalledinaccordancewithCALMAG
YORKSHIRELIMITED’sprintedinstallationandoperatinginstructions.


Page
18

LIMITATIONSOFWARRANTY
Thiswarrantydoesnotapplytoanyofthefollowing:
•WaterQualityParameterslieoutsideofthefollowingranges
•Hardness>120mg/L(7gpg)
•Iron>0.3mg/L(ppm)
•Manganese>0.05mg/L(ppm)
•Tannins>0.1mg/L(ppm)
•Turbidity>1NTU
•Transmittance(UVT)<75%
•Aproductthathasbeenincorrectlyinstalledaccordingtothetechnicalinstallationmanual.
•Aproductthathasbeenmodifiedinanymanner,unlessapprovedbythemanufacturer.

TOOBTAINWARRANTYSERVICE
Toobtainserviceunderthiswarranty,youmustfirstcontactCALMAGYORKSHIRELIMITED’SCustomer
Serviceat01535210320toobtainaGoodsReturnNumberandauthorisation.Youwillthenneedto
returntheproductthroughtheoutletwheretheproductwasoriginallypurchased,togetherwithproofof
purchaseandinstallationdate,failuredate,andsupportinginstallationdata.Unlessotherwiseprovided,
themerchantwillcontactCALMAGYORKSHIRELIMITEDforinstructionsonreturningtheproduct.Any
defectiveproducttobereturnedtoCALMAGYORKSHIRELIMITEDmustbesentcarriageprepaid;
documentationsupportingthewarrantyclaimand/oraGoodsReturnNumbermustbeincludedifso
instructed.

CALMAGYORKSHIRELIMITEDWILLNOTBELIABLEFORANYINCIDENTALORCONSEQUENTIALDAMAGES,
LOSSES,OREXPENSESARISINGFROMINSTALLATION,USE,ORANYOTHERCAUSES.THEREARENO
EXPRESSORIMPLIEDWARRANTIES,INCLUDINGMERCHANTABILITYORFITNESSFORAPARTICULAR
PURPOSE,WHICHEXTENDBEYONDTHOSEWARRANTIESDESCRIBEDORREFERREDTOABOVE.
THISLIMITEDWARRANTYISTHESOLEANDEXCLUSIVEWARRANTYMADEBYCALMAGYORKSHIRE
LIMITEDWITHRESPECTTOTHEPRODUCT,ANDISGIVENINLIEUOFANYOTHERWARRANTY.TOTHE
EXTENTALLOWEDBYAPPLICABLELAW,ANYANDALLEXPRESSORIMPLIEDWARRANTIESNOTSETFORTH
HEREINAREWAIVEDANDDISCLAIMED,INCLUDINGANYIMPLIEDWARRANTYOFMERCHANTABILITYOR
FITNESSFORAPARTICULARUSE.CALMAGYORKSHIRELIMITED’SLIABILITYUNDERTHISLIMITED
WARRANTYISLIMITEDSOLELYTOTHOSELIABILITIESSETFORTHABOVE.INTHEEVENTTHATANY
PROVISIONOFTHISLIMITEDWARRANTYSHOULDBEORBECOMEINVALIDORUNENFORCEABLEUNDER
APPLICABLELAW,THEREMAININGTERMSANDCONDITIONSHEREOFSHALLREMAININFULLFORCEAND
EFFECTANDSUCHINVALIDORUNENFORCEABLEPROVISIONSHALLBECONSTRUEDINSUCHAMANNER
ASTOBEVALIDANDENFORCEABLE.
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 CALMAGYORKSHIRELIMITEDEQUIPMENT
SPECIFICATIONS
CalUltracommercialultravioletsystems
MODEL
CalUltra132CalUltra220CalUltra322CalUltra416

   
   
   
FlowRate@30mJ/cm2
@95%UVT
35GPM58GPM85GPM110GPM
132lpm220lpm322lpm416lpm
8m3/hr.13.2m3/hr.19.3m3/hr.25m3/hr.
Alternativeflow@
16mJ/cm2@95%UVT
66GPM109GPM167GPM207GPM
250lpm413lpm632lpm784lpm
15m3/hr.24.8m3/hr.37.9m3/hr.47m3/hr.
PortSize1½"2"2"2½"
Electrical230240V./5060Hz.
PlugTypeBritishStandard,BS1363

LampWatts104152207304
Power(watts)120170220320
ReplacementLampBULBB132BULBB220BULBB322BULBB416(2)
ReplacementSleeveSLEEVEQS132SLEEVEQS220SLEEVEQS322SLEEVEQS416(2)
ChamberDimensions4x27.2x5.6”
(10x69x14cm)
4x35.8x5.6"
(10x91x14cm)
4x46.8x5.6"
(10x119x14cm)
6x35.8x7.9"
(15x91x20cm)
ChamberMaterialPolished304StainlessSteel,A249PressureRatedTubing
ControllerDimensions11.8x7.9x6.3"(30.0x20.0x16.0cm)15.8x11.8
x6.3”
MaximumOperatingPressure10.3bar(150psi)
OptimumWaterTemperature260°C(36148°F)
UVMonitorPort
(upgradeability)YesYes
RemoteON&DryContactsYes
420mAOutputYes
LampAgeCounterYes
VisualLampOutIndicator&
AudibleLampOutAlarmYes
   


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