Caloo CV-610 User manual

CV-610 Seated Pull down
Seated Pull down
INSTRUCTION MANUAL
Caloo Ltd
CALOO LTD
Unit 9A, Triangle Business Park, Wendover Road, Stoke Mandeville,
Buckinghamshire, HP22 5BL.
www.caloo.co.uk | 01296 614448 | [email protected]

INSTRUCTION MANUAL
Model No.: CV-610 Seated Pull down
Caloo Ltd
www.caloo.co.uk | [email protected]
Thank you for purchasing our product.
Please read this instructions before installing and exercising, and keep it for future reference.
Failure to follow instructions may cause injury to you.
WARNING
1. This unit is intended for youths and adults or users having an overall height greater than 1
400 mm.
2. Before beginning any fitness program, obtain a complete physical examination from your
physician.
3. Do not overexercise. If you feel any painful sensation or have abnormal symptoms, stop your
workout immediately and consult your physician.
4. Maximum allowed weight of a user is 150 kg. Maximum allowed number of user is one
person. Other user is prohibited to enter the training zone while the unit is in use.
Seated Pull down
CV-610
INSTRUCTION:
1. Sit and place the back against the back of the
seat.
2. Hold the handles with both hands, pulling and
pushing.
3. Turn the dial clockwise or anticlockwise to
increase or decrease your exercise difficulty.
FUNCTION:
Reinforce and develop upper limbs musculature,
chest and back improving cardiopulmonary capaci-
ty.
Safety Standard EN16630:2015
Year of Production To be completed at time of manufacture.
Manufacturer Caloo Ltd
Address Unit 12, Boxted Farm,Berkhamstead
Road, Hemel Hempstead, HP1 2SG
Contact 01442 265489
[email protected]

INSTALLATION
Model No.: CV-610 Seated Pull down
Product Size: 1130 x 822 x 1635 mm
Free Height of Fall:425 mm
Net Weight: 94.1 kg
1. DATA SHEET
Caloo Ltd
www.caloo.co.uk | [email protected]

INSTALLATION
Model No.: CV-610 Seated Pull down
2. IMPACT AREA AND TRAINING SPACE
Area Size: 4107mm x 3822mm, 14 m2,
Required Surface: Any
Caloo Ltd
www.caloo.co.uk | [email protected]
1500
1500
1500 1500
R1500
4107
3822

INSTALLATION
Model No.: CV-610 Seated Pull down
Caloo Ltd
www.caloo.co.uk | [email protected]
3. FOUNDATION OPTIONS
①pylon foundation
3.1 MOUNTING AREA HAS NO CONCRETE SURFACE
For this type of mounting area, a concrete block is needed. All dimensions in mm.
①
A
260
50
500
600

INSTALLATION
Model No.: CV-610 Seated Pull down
Caloo Ltd
www.caloo.co.uk | [email protected]
A: Pylon Foundation Bolts
1. Make the concrete block according to above drawings
2. Embed 4 foundation bolts into the concrete block.
3. Wait for the concrete block to cure completely. Recommended curing time: 48 hours.
A: Pylon Expansion Bolts
1. Make sure the concrete surface is clean and flat.
2. Drill 4 expansion bolt holes with a concrete hammer accoring to above drawing.
3. Use a hammer to mount the expansion bolts into the concrete ground.
A
3.2 MOUNTING AREA HAS CONCRETE SURFACE
180
260
600
600

Caloo Ltd
www.caloo.co.uk | [email protected]
INSTALLATION
Model No.: CV-610 Seated Pull down
This fitness unit has been factory aligned and tested before shipment. But it is still highly
recommended that the unit has a thorough checking before mounting.
4.1 SPARE PARTS IN PACKAGE
4.2 UNPACKING AND CHECKING
1. Take off the protective foam films around the product. Do not use sharp objects to cut off
the films in case the unit surface might be scratched.
2. Place the unit on a flat and clean surface.
3. Check for cracks or open areas in the painted coating.
4. Check the dial on the pylon. Turn the dial clockwise or anticlockwise to see if the turning is
smooth.
5. Check the screws and bolts. All the screws and bolts should have been be tightened and
covered with caps unless the screws have a half round head.
6. Check the plastic pipe caps.
7. Check the plastic grips and/or pedals.
8. Contact your dealer and do not mout the unit if a defect is spotted.
Never mount or even operate the unit until all the checking process has finished and no defe-
acts have been found.
4. PRE-MOUNTING
3.1
No. Desc. Qty
A pylon foundation bolt 4
3.2
No. Desc. Qty
A pylon expansion bolt 4

Caloo Ltd
www.caloo.co.uk | [email protected]
INSTALLATION
Model No.: CV-610 Seated Pull down
1. Place the unit on a flat and solid ground surface.
2. Loose and unfix the screws on each side panel. There are 12 screws on each side panel.
3. Disassemble the side panels from the unit.
4. Place the unit onto the mounting surface. As shown above.
5. Tighten the foundation bolts or the expansion bolts. Use a socket set and straight bar
to tighten fully. Please note: a set of grips or an adjustable spanner will not tighten
enough.
6. Assemble the side panels and tighten the Anti-theft screws.
Make sure the checking process has finished before mounting.
5. MOUNTING

After all the mounting process is done, the unit needs to go through another thorough
checking and testing before it’s open to use.
6.1 SETTING UP AND CHECKING
1. Dust and clean the whole fitness unit.
2. Check for cracks or open areas in the painted coating.
3. Check the dial on the pylon. Turn the dial clockwise or anticlockwise to see if the turning is
smooth.
4. Check the screws and bolts. All the screws and bolts should have been be tightened and
covered with caps unless the screws have a half round head.
5. Check the plastic pipe caps.
6. Check the plastic grips and pedals.
6.2 TESTING
1. Make sure all the screws and bolts have been tightened before testing.
2. Place both of your feet on the pedals and grip the handles.
3. Move the pedals up and down and check if the movement is sooth and consistent.
4. Turn the dial clockwise or anticlockwise and check if the workout difficulty can be adjust-
ed.
5. The stepper is ready to use when all the testing has finished and no defects have been
found.
6. Should there be any malfunction, contact your dealer.
Caloo Ltd
www.caloo.co.uk | [email protected]
INSTALLATION
Model No.: CV-610 Seated Pull down
6. POST-MOUNTING

7. CIRCUIT DIAGRAM
Caloo Ltd
www.caloo.co.uk | [email protected]
DIAGRAM
Model No.: CV-610 Seated Pull down
Y
Q1
Q2
Q3
GR R R
Dial
30A-23V
*Design is subject to change without notice.
Bridge Rectifier
160A
self excited generator
300W 24V
variable resistor

Caloo Ltd
www.caloo.co.uk | [email protected]
DIAGRAM
Model No.: CV-610 Seated Pull down
8. EXPLODED VIEW
32
33
34
35
36
37
38
24
48
42
43 46
44 45
41
40
15
14
13
21
53
A
78
5
1
6
2
3
4
16 17 18
22 23 24 25
A
21
10
11
12
19
20
27
26
28
29
30
31
52
51 50
54
10
9
55
56

Caloo Ltd
www.caloo.co.uk | [email protected]
DIAGRAM
Model No.: CV-610 Seated Pull down
9. SPARE PARTS LIST
Part No. Description Specification Size(mm) Quantity Material
1 Pylon Weldment 1
1-1 Pylon Front 4T 1146*260 1 SS400
1-2 Pylon Back 4T 1278*260 1 SS400
1-3 Pylon Middle 6T 1270*355 1 SS400
1-4 Pylon Front Top 3T 321*230 1 SS400
1-5 Pylon Base Plate 8T 295*400 1 SS400
1-6 Sector Cover Plate 1 ZG200
1-7 Rectangular Pipe 50*80*3 260 1 Q235
2 Pylon Left Panel 2T 1263*352 1 SS400
3 Pylon Right Panel 2T 1263*352 1 SS400
4 Hexagon Socket Button Head Screw M8 20 24 304
5 Instruction Panel 2T 314*224 1 UV PLATE
6 Instruction Cover 2T 341*238 1 SS400
7 Dustproof Cap 4 PE
8 6205 Bearing 6205 4
9 Spacing Rubber Insert Small 85 1 PU
10 Sector Sleeve Shaft Φ25 144 3 45＃
11 Connecting Lever Safety Cover 4T 110*60 1 SS400
12 Rubber Pad 10T 110*60 1 PU
13 Hexagon Bolt M10 20 2 304
14 Lever Shackle Plate Weldment 1
14-1 Shackle Plate 6T 90*50 2 SS400
14-2 Cap Plate 6T 50*36 1 SS400
14-3 Connecting Plate 6T 50*30 1 SS400
15 Spacing Rubber Insert Large 85 1 PU
16 Switch 1
17 Screw M4 10 5
18 Dial 1050
19 Handle Grip 2 PE
20 Pushing Bar Weldment
20-1 Connecting Plate 8T 247*121 2 SS400
20-2 Pushing Bar Arm Φ42*3 1 Q195
20-3 Handle Φ28*3 141 2 Q195
21 Generator Assembly 1
22 Anti-Theft Cap Socket 6 PP
23 Flat Washer Φ10 18 304
24 Self-Locking Cap M10 8 304
25 Anti-Theft Cap 6 PP
26 Seat 330*340 1 ABS
27 Seat-Back 330*340 1 ABS
28 Seat Mounting Plate 4T 324*294 2 SS400
29 Seat Weldment
29-1 Seat Middle 6T 454*440 1 SS400
29-2 Seat Back 6T 1 SS400
29-3 Seat Front 3T 1 SS400
29-4 Seat Mounting Shackle Plate 3T 30*40 8 SS400
30 Bolt M10 20 8 304
31 Cap Head Square Neck Bolt M8 35 6 304
32 6209 Shaft Φ18 50 1 45
＃

Caloo Ltd
www.caloo.co.uk | [email protected]
DIAGRAM
Model No.: CV-610 Seated Pull down
Contact your dealer if you need to replace any part.
10. REPLACEMENT PARTS LIST
Part No. Description Specification Size(mm) Quantity Material
5 Instruction Panel 2T 314*224 1 UV PLATE
7 Dustproof Cap 4 PE
9 Spacing Rubber Insert Small 85 1 PU
12 Rubber Pad 10T 110*60 1 PU
15 Spacing Rubber Insert Large 85 1 PU
18 Dial 1050
19 Handle Grip 2 PE
22 Anti-Theft Cap Socket 6 PP
25 Anti-Theft Cap 6 PP
26 Seat 330*340 1 ABS
27 Seat-Back 330*340 1 ABS
34 Waterproof Washer 2 PE
53 Logo Plate 2T 100*600 1 UV PLATE
33 Drive Shaft 1 45
＃
34 Waterproof Washer 2 PE
35 Synchronous Belt Wheel Large 1 Q235
36 6902 Bearing 6902 2
37 6204 Bearing 6204 6
38 6204 Unilateral Bearing 6204 1
40 Synchronous Belt Wheel Large 1 Q235
41 Synchronous Belt Wheel Small 1 Q235
42 Bolt M5 100 4
43 Generator Mounting Plate 1
43-1 Mounting Plate 6T 473*144 1 SS400
43-2 Mounting Shaft Φ20 78 5 45＃
44 Generator 1
45 Small Synchronous Belt Wheel Weldment 1
46 Synchronous Belt Wheel Small 1 Q235
48 Generator Mounting Plate 6T 485*150 1 SS400
50 Nut M16 4
51 Flat Washer Φ16 4
52 Foundation Bolt M16 250 4 Q235
53 Logo Plate 2T 100*600 1 UV PLATE
54 Synchronous Belt HTD720-8M 2
55 Dial Panel Φ63 8 1
45＃
56 Connecting Lever Weldment 1
56-1 Connecting Plate 6T 1 Q195
56-2 Connecting Sleeve Φ60*6 88 1 SS400

Caloo Ltd
www.caloo.co.uk | [email protected]
MAINTENANCE
Model No.: all type
11. MAINTENANCE - to be carried out in conjunction with Caloo inspection and maintenance instructions.
11.1 ROUTINE VISUAL INSPECTION
Frequency of inspection: once a week.
For outdoor fitness unit installed in areas with intensive use, as well as in areas exposed to
frequent damage caused by vandalism, daily inspections are preferred.
■Dial
Turn the dial clockwise or anticlockwise and check if the workout difficulty is changed.
■Bolts and Screws
Over time some bolts may become loose through constant or heavy use, resulting in loose and
unstable structures. This can cause dangerous pinch, crush or shear points, and it is therefore
very important to check all nuts, bolts and screws periodically.
■Nut Cap, Bolt and Aluminium Pedal Inspection
Nut caps are used throughout Caloo Ltd fitness units to cover bolts heads and potentially
sharp bolt threads, except for the anti-theft screws which have a half round head.
1. When you check the nut cap covering a bolt, try to rotate the cap. If it rotates, the bolt needs
to be tightened.
2. To access the bolt, you need to remove the nut cap top: tap gently a screwdriver through the
cap top and pry it loose.
3. Tighten the bolt until the nut cap base is unable to rotate, or until the item is tight against its
support. Be careful not to over-tighten the bolt.
4. Replace the nut cap, bolts and Aluminium pedals if any corrosion is spotted.
■Plastic and Rubber Parts
Check and replace if necessary:
-Pipe caps, nut cap tops
-Rubber handle grips, pedals, seats
-Instruction panel
■Coating
Check for cracks or open areas in the painted coating, and seal with repair paint.
■Cleaning
Clean soiled areas on the fitness unit with soap and water. Pay particular attention to units
installed in areas with high level of salt spray.
11.2 OPERATIONAL INSPECTION
Frequency of inspection: once a quarter.
For outdoor fitness unit installed in areas with intensive use, as well as in areas exposed to
frequent damage caused by vandalism, monthly inspections are preferred.
1. Remove anything tied or added to the fitness unit, e.g. ropes, clothing, stickers etc.
2. Check the fitness unit for missing, loose or broken components.

Caloo Ltd
www.caloo.co.uk | [email protected]
MAINTENANCE
Model No.: all type
3. Give extra attention to the units with moving parts.
4. Check all nut caps, bolts and Aluminium pedals, and replace if necessary.
5. Check the instruction panel and replace if the instruction printed on it is Illegible.
6. Inspect the coating. If cracks and signs of rust is found in the coating, use repair paint.
7. Check the stability of the fitness unit. If the station feels even slightly detatched from the
foundation, then check the foundation, and tighten or replace the anchorage to remove the unit.
Open the side panels to check the foundation.
8. Clean soiled areas on the fitness unit with soap and water. Pay particular attention to stations
installed in areas with high levels of salt spray.
9. Check the dial on the pylon. Turn the dial clockwise or anticlockwise to see if the turning is
smooth.
11.3 ANNUAL INSPECTION
Frequency of inspection: once a year
Open the side panel of the pylon and check the belts’ abrasion. Replace if necessary.
11.4 FAILURE
If a fitness unit or a component thereof requires replacement, and presents any safety concern,
steps must be taken to restrict access to the fitness facilities until the replacement is done.
Contact your dealer to deug any failure.