Caloo CV-609 User manual
CV-609 Chest Press
Variable Resistance Equipment
INSTRUCTION MANUAL
Caloo Ltd
CALOO LTD
Unit 9A, Triangle Business Park, Wendover Road, Stoke Mandeville,
Buckinghamshire, HP22 5BL.
www.caloo.co.uk | 01296 614448 | [email protected]
INSTRUCTION MANUAL
Model No.: CV-609 Chest Press
Caloo Ltd
Thank you for purchasing our product.
Please read this instructions before installing and exercising, and keep it for future reference.
Failure to follow instructions may cause injury to you.
WARNING
1. This unit is intended for youths and adults or users having an overall height greater than 1
400 mm.
2. Before beginning any fitness program, obtain a complete physical examination from your
physician.
3. Do not overexercise. If you feel any painful sensation or have abnormal symptoms, stop your
workout immediately and consult your physician.
4. Maximum allowed weight of a user is 150 kg. Maximum allowed number of user is one
person. Other user is prohibited to enter the training zone while the unit is in use.
Chest Press
CV-609
INSTRUCTION:
1. Sit on the seat. Rest both of your feet on the
ground and grip the handles.
2. Simulate rowing movement.
3. Turn the dial clockwise or anticlockwise to
increase or decrease your exercise difficulty.
FUNCTION:
Enhances the mobility of lower limbs and
joints, improve heart and lung capacity.
Safety Standard EN16630:2015
Year of Production To be completed at time of manufacture.
Manufacturer Caloo Ltd
Address Unit 12, Boxted Farm,Berkhamstead
Road, Hemel Hempstead, HP1 2SG
Contact 01442 265489
INSTALLATION
Model No.: CV-609 Chest Press
Product Size: 857 x 822 x 1295 mm
Free Height of Fall:517 mm
Net Weight: 96.6 kg
1. DATA SHEET
Caloo Ltd
INSTALLATION
Model No.: CV-609 Chest Press
2. IMPACT AREA AND TRAINING SPACE
Area Size: 4336mm x 3822mm, 15 m2,
Required Surface: Any
Caloo Ltd
1500
1500
1500
R1500
3822
4336
1500
INSTALLATION
Model No.: CV-609 Chest Press
Caloo Ltd
3. FOUNDATION OPTIONS
①pylon foundation
3.1 MOUNTING AREA HAS NO CONCRETE SURFACE
For this type of mounting area, a concrete block is needed. All dimensions in mm.
①
A
260
50
500
600
INSTALLATION
Model No.: CV-609 Chest Press
Caloo Ltd
A: Pylon Foundation Bolts
1. Make the concrete block according to above drawings
2. Embed 4 foundation bolts into the concrete block.
3. Wait for the concrete block to cure completely. Recommended curing time: 48 hours.
A: Pylon Expansion Bolts
1. Make sure the concrete surface is clean and flat.
2. Drill 4 expansion bolt holes with a concrete hammer accoring to above drawing.
3. Use a hammer to mount the expansion bolts into the concrete ground.
A
3.2 MOUNTING AREA HAS CONCRETE SURFACE
180
260
600
600
Caloo Ltd
INSTALLATION
Model No.: CV-609 Chest Press
This fitness unit has been factory aligned and tested before shipment. But it is still highly
recommended that the unit has a thorough checking before mounting.
4.1 SPARE PARTS IN PACKAGE
4.2 UNPACKING AND CHECKING
1. Take off the protective foam films around the product. Do not use sharp objects to cut off
the films in case the unit surface might be scratched.
2. Place the unit on a flat and clean surface.
3. Check for cracks or open areas in the painted coating.
4. Check the dial on the pylon. Turn the dial clockwise or anticlockwise to see if the turning is
smooth.
5. Check the screws and bolts. All the screws and bolts should have been be tightened and
covered with caps unless the screws have a half round head.
6. Check the plastic pipe caps.
7. Check the plastic grips and/or pedals.
8. Contact your dealer and do not mout the unit if a defect is spotted.
Never mount or even operate the unit until all the checking process has finished and no defe-
acts have been found.
4. PRE-MOUNTING
3.1
No. Desc. Qty
A pylon foundation bolt 4
3.2
No. Desc. Qty
A pylon expansion bolt 4
Caloo Ltd
INSTALLATION
Model No.: CV-609 Chest Press
1. Place the unit on a flat and solid ground surface.
2. Loose and unfix the screws on each side panel. There are 12 screws on each side panel.
3. Disassemble the side panels from the unit.
4. Place the unit onto the mounting surface. As shown above.
5. Tighten the foundation bolts or the expansion bolts. Use a socket set and straight bar
to tighten fully. Please note: a set of grips or adjustable spanner will not tighten fully.
6. Assemble the side panels and tighten the Anti-theft screws.
Make sure the checking process has finished before mounting.
5. MOUNTING
After all the mounting process is done, the unit needs to go through another thorough
checking and testing before it’s open to use.
6.1 SETTING UP AND CHECKING
1. Dust and clean the whole fitness unit.
2. Check for cracks or open areas in the painted coating.
3. Check the dial on the pylon. Turn the dial clockwise or anticlockwise to see if the turning is
smooth.
4. Check the screws and bolts. All the screws and bolts should have been be tightened and
covered with caps unless the screws have a half round head.
5. Check the plastic pipe caps.
6. Check the plastic grips and pedals.
6.2 TESTING
1. Make sure all the screws and bolts have been tightened before testing.
2. Place both of your feet on the pedals and grip the handles.
3. Move the pedals up and down and check if the movement is sooth and consistent.
4. Turn the dial clockwise or anticlockwise and check if the workout difficulty can be adjust-
ed.
5. The stepper is ready to use when all the testing has finished and no defects have been
found.
6. Should there be any malfunction, contact your dealer.
Caloo Ltd
INSTALLATION
Model No.: CV-609 Chest Press
6. POST-MOUNTING
7. CIRCUIT DIAGRAM
Caloo Ltd
DIAGRAM
Model No.: CV-609 Chest Press
Y
Q1
Q2
Q3
GR R R
Dial
30A-23V
*Design is subject to change without notice.
Bridge Rectifier
160A
self excited generator
300W 24V
variable resistor
Caloo Ltd
DIAGRAM
Model No.: CV-609 Chest Press
8. EXPLODED VIEW
32
33
34
35
36
37
38
24
48
42
43 46
44 45
41
40
15
14
13
21
53
A
78
5
1
6
2
3
4
16 17 18
22 23 24 25
A
21
10
11
12
19
20
27
26
28
29
30
31
52
51
50
54
10
9
55
56
Caloo Ltd
DIAGRAM
Model No.: CV-609 Chest Press
9. SPARE PARTS LIST
Part No. Description Specification Size(mm) Quantity Material
1 Pylon Weldment 1
1-1 Pylon Front 4T 1146*260 1 SS400
1-2 Pylon Back 4T 1278*260 1 SS400
1-3 Pylon Middle 6T 1270*355 1 SS400
1-4 Pylon Front Top 3T 321*230 1 SS400
1-5 Pylon Base Plate 8T 295*400 1 SS400
2 Pylon Left Panel 2T 1263*353 1 SS400
3 Pylon Right Panel 2T 1263*352 1 SS400
4 Hexagon Socket Button Head Screw M8 20 24 304
5 Instruction Panel 2T 314*224 1 UV PLATE
6 Instruction Cover 2T 341*238 1 SS400
7 Rubber Pad 10T 110*60 1 PU
8 Connecting Lever Safety Cover 4T 110*60 1 SS400
9 Bolt M8 20 4 304
10 Cap Head Square Neck Bolt M8 35 6 304
11 Seat Weldment 1
11-1 Seat Middle 6T 454*440 1 SS400
11-2 Seat Back 6T 1 SS400
11-3 Seat Front 3T 1 SS400
11-4 Connecting Shackle Plate 3T 30*40 8 SS400
11-5 Sector Cover Plate 1 ZG200
11-6 Rectangular Pipe 50*80*3 170.6 1 Q235
11-7 Rectangular Pipe 50*80*3 108.6 1 Q235
12 Anti-Theft Bolt M10 20 8 304
13 Seat 330*340 1 ABS
14 Seat-Back 330*340 1 ABS
15 Seat Mounting Plate 4T 324*294 2 SS400
16 Switch 1
17 Screw M4 10 5
18 Dial 1 1050
19 Spacing Rubber Insert Large 85 1 PU
20 Connecting Lever Weldment 1
20-1 Connecting Plate 6T 487*32 1 SS400
20-2 Connecting Sleeve Φ60*6 88 1 Q195
21 Sector Sleeve Shaft Φ25 144 3
45
＃
22 6205 Bearing 6205 4
23 Dustproof Washer 2 PE
24 Anti-Theft Cap Socket 6 PP
25 Flat Washer Φ10 14 Q235
26 Self-Locking Nut M10 8 304
27 Anti-Theft Cap 6 PT
29 Pushing Bar Weldment 1
29-1 Pushing Bar Arm Φ42*3 1 Q195
29-2 Connecting Plate 8T 260*129 2 Q235
29-3 Handle Φ28*3 140 4 Q195
34 6209 Shaft Φ18 50 1
45
＃
35 Drive Shaft 1
45＃
36 Waterproof Washer 2 PE
37 Synchronous Belt Wheel Large 1 Q235
Caloo Ltd
DIAGRAM
Model No.: CV-609 Chest Press
Contact your dealer if you need to replace any part.
10. REPLACEMENT PARTS LIST
Part No. Description Specification Size(mm) Quantity Material
5 Instruction Panel 2T 314*224 1 UV PLATE
7 Rubber Pad 10T 110*60 1 PU
13 Seat 330*340 1 ABS
14 Seat-Back 330*340 1 ABS
18 Dial 1 1050
19 Spacing Rubber Insert Large 85 1 PU
23 Dustproof Washer 2 PE
24 Anti-Theft Cap Socket 6 PP
27 Anti-Theft Cap 6 PT
36 Waterproof Washer 2 PE
54 Logo Plate 2T 100*600 1 UV PLATE
57 Spacing Rubber Insert Small 85 1 PU
58 Handle Grip 6 PE
38 6902 Bearing 6902 2
39 6204 Bearing 6204 6
40 6204 Unilateral Bearing 6204 1
42 Synchronous Belt Wheel Large 1 Q235
43 Synchronous Belt Wheel Small 1 Q235
44 Bolt M5 100 4
45 Generator Mounting Plate 1
45-1 Mounting Plate 6T 473*144 1 SS400
45-2 Mounting Shaft Φ20 78 5
45＃
46 Generator 1
47 Small Synchronous Belt Wheel Weldment 1
48 Synchronous Belt Wheel Small 1 Q235
50 Generator Mounting Plate 6T 485*150 1 SS400
51 Nut M16 4
52 Flat Washer Φ16 4
53 Foundation Bolt M16 250 4 Q235
54 Logo Plate 2T 100*600 1 UV PLATE
55 Lever Shackle Plate Weldment 1
55-1 Shackle Plate 6T 95*50 2 Q235
55-2 Cap Plate 6T 50*36 1 Q235
55-3 Connecting Plate 6T 50*35 1 Q235
56 Synchronous Belt HTD720-8M 2
57 Spacing Rubber Insert Small 85 1 PU
58 Handle Grip 6 PE
59 Dial Panel Φ63 8 1
45
＃
Caloo Ltd
MAINTENANCE
Model No.: all type
11. MAINTENANCE - to be carried out in conjunction with Caloo inspection and maintenance instructions.
11.1 ROUTINE VISUAL INSPECTION
Frequency of inspection: once a week.
For outdoor fitness unit installed in areas with intensive use, as well as in areas exposed to
frequent damage caused by vandalism, daily inspections are preferred.
■Dial
Turn the dial clockwise or anticlockwise and check if the workout difficulty is changed.
■Bolts and Screws
Over time some bolts may become loose through constant or heavy use, resulting in loose and
unstable structures. This can cause dangerous pinch, crush or shear points, and it is therefore
very important to check all nuts, bolts and screws periodically.
■Nut Cap, Bolt and Aluminium Pedal Inspection
Nut caps are used throughout Caloo Ltd fitness units to cover bolts heads and potentially
sharp bolt threads, except for the anti-theft screws which have a half round head.
1. When you check the nut cap covering a bolt, try to rotate the cap. If it rotates, the bolt needs
to be tightened.
2. To access the bolt, you need to remove the nut cap top: tap gently a screwdriver through the
cap top and pry it loose.
3. Tighten the bolt until the nut cap base is unable to rotate, or until the item is tight against its
support. Be careful not to over-tighten the bolt.
4. Replace the nut cap, bolts and Aluminium pedals if any corrosion is spotted.
■Plastic and Rubber Parts
Check and replace if necessary:
-Pipe caps, nut cap tops
-Rubber handle grips, pedals, seats
-Instruction panel
■Coating
Check for cracks or open areas in the painted coating, and seal with repair paint.
■Cleaning
Clean soiled areas on the fitness unit with soap and water. Pay particular attention to units
installed in areas with high level of salt spray.
11.2 OPERATIONAL INSPECTION
Frequency of inspection: once a quarter.
For outdoor fitness unit installed in areas with intensive use, as well as in areas exposed to
frequent damage caused by vandalism, monthly inspections are preferred.
1. Remove anything tied or added to the fitness unit, e.g. ropes, clothing, stickers etc.
2. Check the fitness unit for missing, loose or broken components.
Caloo Ltd
MAINTENANCE
Model No.: all type
3. Give extra attention to the units with moving parts.
4. Check all nut caps, bolts and Aluminium pedals, and replace if necessary.
5. Check the instruction panel and replace if the instruction printed on it is Illegible.
6. Inspect the coating. If cracks and signs of rust is found in the coating, use repair paint.
7. Check the stability of the fitness unit. If the station feels even slightly detatched from the
foundation, then check the foundation, and tighten or replace the anchorage to remove the unit.
Open the side panels to check the foundation.
8. Clean soiled areas on the fitness unit with soap and water. Pay particular attention to stations
installed in areas with high levels of salt spray.
9. Check the dial on the pylon. Turn the dial clockwise or anticlockwise to see if the turning is
smooth.
11.3 ANNUAL INSPECTION
Frequency of inspection: once a year
Open the side panel of the pylon and check the belts’ abrasion. Replace if necessary.
11.4 FAILURE
If a fitness unit or a component thereof requires replacement, and presents any safety concern,
steps must be taken to restrict access to the fitness facilities until the replacement is done.
Contact your dealer to deug any failure.
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