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Calpeda NMD Series User manual

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Pompe monoblocco con bocche lettate
Close coupled pumps with threaded ports
Blockpumpen mit Gewindestutzen
Pompes monobloc avec orices taraudés
Bombas monobloc con bocas roscadas
Monoblockpumpar med gängade anslutningar
Blokpompen met draadaansluiting
Αντλίες κλειστού τύπου με σπείρωμα
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带螺纹接口的直联泵
NM, NMD, C
ISTRUZIONI ORIGINALI PER L’USO Pagina 2 Italiano
OPERATING INSTRUCTIONS Page 8 English
BETRIEBSANLEITUNG Seite 14 Deutsch
INSTRUCTIONS POUR L’UTILISATION Page 20 Français
INSTRUCCIONES DE USO Página 26 Español
DRIFT/INSTALLATIONSANVISNINGAR Sidan 32 Svenska
BEDIENINGSVOORSCHRIFT Pagina 38 Nederlands
ΟΔΗΓΙΕΣ ΧΕΙΡΙΣΜΟΥ Σελίδα 44 Ελληνικά
àÌÒÚÛ͈ËË ÔÓ ˝ÍÒÔÎÛ‡Ú‡ˆËË ëÚ. 50 êÛÒÒÍËÈ
安装使用手册 页码 56 中文
NM-NMD Rev23.indd 1 19/04/17 10:13
GB
Page 8 / 64 NM-NMD Rev23 - Operating Instructions
THIS INSTRUCTION MANUAL IS THE PROPERTY
OF CALPEDA S.P.A. ANY REPRODUCTION, EVEN
IF PARTIAL, IS FORBIDDEN
1. GENERAL INFORMATION
Before using the product carefully read the information
contained in this instruction manual, the manual should
be kept for future reference.
Italian is the original language of this instruction
manual, this language is the reference language in
case of discrepancies in the translations.
This manual is part of the essential safety requirement
and must be retained until the product is nally de-
commissioned.
The customer, in case of loss, can request a copy
of the manual by contacting Calpeda S.p.A. or their
agent, specifying the type of product data shown on
the label of the machine (see 2.3 Marking)
Any changes, alterations or modications made to the
product or part of it, not authorized by the manufacturer,
will revoke the “CE declaration” and warranty.
This appliance should not be operated
by children younger than 8 years,
people with reduced physical, sensory
or mental capacities, or inexperienced
people who are not familiar with the
product, unless they are given close
supervision or instructions on how to
use it safely and are made aware by a
responsible person of the dangers its
use might entail.
Children must not play with the
appliance.
It is the user's responsibility to clean
and maintain the appliance. Children
should never clean or maintain it
unless they are given supervision.
Do not use in ponds, tanks or
swimming pools or where people may
enter or come into contact with the
water.
Read carefully the installation
section which sets forth:
- The maximum permissible
structural working pressure
(chapter 3.1).
- The type and section of the
power cable (chapter 6.5).
- The type of electrical protection
to be installed (chapter 6.5).
1.1. Symbols
To improve the understanding of the manual, below are
indicated the symbols used with the related meaning.
Information and warnings that must be
observed, otherwise there is a risk that the
machine could damage or compromise
personnel safety.
The failure to observe electrical information
and warnings, could damage the machine or
compromise personnel safety.
i
Notes and warnings for the correct management
of the machine and its parts.
Operations that could be performed by the nal
user. After carefully reading of the instructions,
is responsible for maintenance under normal
conditions. They are authorized to affect
standard maintenance operations.
Operations that must be performed by a
qualied electrician. Specialized technician
authorised to affect all electrical operations
including maintenance. They are able to
operate with in the presence of high voltages.
Operations that must be done performed by
a qualied technician. Specialized technician
able to install the device, under normal
conditions, working during “maintenance”,
and allowed to do electrical and mechanical
interventions for maintenance. They must
be capable of executing simple electrical
and mechanical operations related to the
maintenance of the device.
Indicates that it is mandatory to use individual
protection devices.
OFF
Operations that must be done with the device
switched off and disconnected from the power
supply.
ON
Operations that must be done with the device
switched on.
1.2. Manufacturer name and address
Manufacturer name: Calpeda S.p.A.
Address: Via Roggia di Mezzo, 39
36050 Montorso Vicentino - Vicenza / Italia
www.calpeda.it
SUMMARY
1. GENERAL INFORMATION .............................8
2. TECHNICAL DESCRIPTION ..........................9
3. TECHNICAL FEATURES ................................9
4. SAFETY ..........................................................9
5. TRANSPORTATION AND HANDLING .........10
6. INSTALLATION .............................................10
7. STARTUP AND OPERATION ....................... 11
8. MAINTENANCE ............................................ 11
9. DISPOSAL ....................................................12
10. SPARE PARTS .............................................12
11. ESIGNATION OF PARTS .............................12
12. TROUBLESHOOTING .................................. 13
Installation examples ....................................61
Drawing for dismantling and assembly .................. 62
Declaration of conformity ....................................... 64
NM-NMD Rev23.indd 8 19/04/17 10:13
GB
NM-NMD Rev23 - Operating Instructions Page 9 / 64
1.3. Authorized operators
The product is intended for use by expert operators
divided into end users and specialized technicians.
(see the symbols above).
i
It’s forbidden, for the end user, carry out
operations which must be done only by
specialized technicians. The manufacturer
declines any liability for damage related to the
non-compliance of this warning.
1.4. Warranty
For the product warranty refer to the general terms and
conditions of sale.
i
The warranty covers only the replacement and
the repair of the defective parts of the goods
(recognized by the manufacturer).
The Warranty will not be considered in the following
cases:
- Whenever the use of the device does not conform
to the instructions and information described in this
manual.
- In case of changes or variations made without
authorization of the manufacturer.
- In case of technical interventions executed by a non-
authorized personnel.
- In case of failing to carry out adequate maintenance.
1.5. Technical assistance
Any further information about the documentation,
technical assistance and spare parts, shall be
requested from: Calpeda S.p.A. (paragraph 1.2).
2. TECHNICAL DESCRIPTION
Close-coupled, centrifugal pumps; electric motor with
extended shaft directly connected to the pump.
NM, NM4 25: single-impeller
NMD: with two back-to-back impellers (with axial thrust
balancing).
C: with open impeller
C 16/1E: Free-ow impeller (vortex or recessed impeller).
Connections: threaded ports ISO 228/1 (BS 2779).
NM, NMD, C: version with pump casing and lantern
bracket in cast iron.
B-NM, B-NMD, B-C: version with pump casing and
lantern bracket in bronze.
(the pumps are supplied fully painted).
2.1. Intended use
NM, NMD, NM4 25: for clean liquids without abrasives,
non-explosive, non-aggressive for the pump materials.
Liquid temperature from -10 °C to +90 °C.
C: for moderately dirty liquids (maximum size of solids:
4 mm), non-explosive, non-aggressive for the pump
materials. Liquid temperature from -10 °C to +90 °C.
2.2. Improper use
The device is designed and built only for the purpose
described in paragraph 2.1.
Improper use of the device is forbidden, as is
use under conditions other than those indicated
in these instructions.
Improper use of the product reduces the safety and
the efciency of the device, Calpeda shall not be
responsible for failure or accident due to improper use.
2.3. Marking
The following picture is a copy of the name-plate (see
Pic.1) that is on the external case of the pump.
1 Pump type
2 Delivery
3 Head
4 Rated power
5 Tension nominale
6 Nom. motor current
7 Notes
8 Fréquence
9 Operation Duty
10 Insulation class
11 Weight
12 Power factor
13
Rotation speed rpm
14 Protection
15 Serial number
16 Certications
Example plate pump
Made in Italy
MONTORSO
XXXXXXX
Q min/max X/X m3/h
XXXXXXX
H max/min X/X m IP XX
n XXXX/min
220∆/380Y V3~50Hz cosø X
X/X A
XXXXXXXX
S1 l.cl. X X kg
X kW (XHp) S.F.
VICENZA
1
2
3
4
5
6
7
8910
16
15
14
13
12
11
3. TECHNICAL FEATURES
3.1. Technical data
Dimensions and weight (see technical catalogue).
Nominal speed 2900/3450 rpm (1450/1750 rpm for
NM4 25)
Protection IP 54
Supply voltage / Frequency:
- up to 240V 1~ 50/60 Hz
- up to 480V 3~ 50/60 Hz
Check that the mains frequency and voltage
correspond to the electrical characteristics shown on
the indicator plate.
The electric data marked on the label are referred to
the nominal power of the motor.
Sound pressure: up to 2.2 kW: ≤ 70 dB (A);
from 3 to 9.2 kW: ≤ 85 dB (A).
Max. starts per hour: 30 at regular intervals.
Maximum permissible working pressure:
NM, NMD 20, NM4 25 100 m (10 bar)
NMD 25, 32 ,40 160 m (16 bar)
C 60 m (6 bar)
3.2. Operating conditions
Installation in well ventilated location protected from
the weather, with a maximum ambient temperature of
40 °C.
4. SAFETY
4.1. General provisions
Before using the product it is necessary to
know all the safety indications.
Carefully read all operating instructions and the
indications dened for the different steps: from
transportation to disposal.
The specialized technicians must carefully comply
with all applicable standards and laws, including local
regulations of the country where the pump is sold.
The device has been built in conformity with the current
safety laws. The improper use could damage people,
animals and objects.
The manufacturer declines any liability in the event of
damage due to improper use or use under conditions
other than those indicated on the name-plate and in
these instructions.
NM-NMD Rev23.indd 9 19/04/17 10:13
GB
Page 10 / 64 NM-NMD Rev23 - Operating Instructions
i
Follow the routine maintenance schedules and
the promptly replace damaged parts, this will
allows the device to work in the best conditions.
Use only original spare parts provided from Calpeda
S.p.A or from an authorized distributor.
Don’t remove or change the labels placed on
the device.
Do not start the device in case of defects or damaged
parts. Maintenance operations, requiring full or partial
disassembly of the device, must be done only
after disconnection from the supply.
4.2. Safety devices
The device has an external case that prevents any
contact with internal parts.
4.3. Residual risks
The appliance, designed for use, when used in-line
with the design and safety rules, doesn’t have residual
risks.
4.4. Information and Safety signals
For this kind of product there will not be any signals
on the product.
4.5. Individual protection devices
During installation, starting and maintenance it is
suggested to the authorized operators to consider
the use of individual protection devices suitable for
described activities.
During ordinary and extraordinary maintenance
interventions, safety gloves are required.
Signal individual protection device
HAND PROTECTION
(gloves for protection against chemical,
thermal and mechanical risks).
5. TRANSPORTATION AND HANDLING
The product is packed to maintain the content intact.
During transportation avoid to stack excessive weights.
Ensure that during the transportation the box cannot
move.
It is not necessary to use any special vehicle to
transport the packaged device.
The transport vehicles must comply, for the weight and
dimensions, with the chosen product (see technical
catalogue dimensions and weights).
5.1. Handling
Handle with care, the packages must not receive
impacts.
Avoid to impact onto the package materials that could
damage the pump.
If the weight exceeds 25 Kg the package must be
handled by two person at the same time.
6. INSTALLATION
6.1. Dimensions
For the dimensions of the device (see technical
catalogue).
6.2. Ambient requirements and installation site
dimensions
The customer has to prepare the installation site in
order to guarantee the right installation and in order to
fulll the device requirements (electrical supply, etc...).
The place where the device will be installed must fulll
the requirements in the paragraph 3.2.
It's Absolutely forbidden to install the machine in an
environment with potentially explosive atmosphere.
6.3. Unpacking
i
Inspect the device in order to check any
damages which may have occurred during
transportation.
Package material, once removed, must be discarded/
recycled according to local laws of the destination
country.
6.4. Installation
See installation examples, par. 12.3 g. 1 and 2.
The pumps must be installed with the rotor axis in the
horizontal position and with the feet under the pump.
Place the pump as close as possible to the suction
source.
Provide space around the pump for motor ventilation,
to allow for checking of shaft rota-tion, for lling and
draining the pump and to allow for collection of the
liquid to be removed.
6.4.1. Pipes
Ensure the insides of pipes are clean and unobstructed
before connection.
ATTENTION: The pipes connected to the pump
should be secured to rest clamps so that they
do not transmit stress, strain or vibrations to the
pump.
The inside diameter of the pipe-work depends on the
desired ow.
Provide a diameter assuring a liquid ow not greater
than 1.5 m/s for suction and 3 m/s for delivery.
The pipe diameters must never be smaller than the
pump connection ports.
6.4.2. Suction pipe
The suction pipe must be perfectly airtight and be led
upwards in order to avoid air pockets.
Use an eccentric transition piece to join the suction
connection with a horizontal pipe of larger diameter
(g. 2).
With a pump located above the water level (suction
lift operation), t a foot valve with strainer which must
always remain immersed or a check valve on the
suction connection.
With a pump located below water level (inow under
positive suction head) install a gate valve.
6.4.3. Delivery pipe
Fit a gate valve in the delivery pipe to adjust delivery,
head, and absorbed power.
Install a pressure gauge.
With a geodetic head of over 15 m t a check valve
between the pump and the gate valve in order to
protect the pump from water hammering.
NM-NMD Rev23.indd 10 19/04/17 10:13
GB
NM-NMD Rev23 - Operating Instructions Page 11 / 64
6.5. Electrical connection
OFF
Electrical connection must be carried out only
by a qualied electrician in accordance with
local regulations.
Follow all safety standards.
The unit must be properly earthed (grounded).
Connect the earthing (grounding) conductor to the
terminal with the marking.
Compare the frequency and mains voltage with
the
name-plate data and connect the supply conductors
to the terminals in accordance with the appropriate
diagram inside the terminal box cover.
ATTENTION: never allow washers or other
metal parts to fall into the internal cable
opening between the terminal box and
stator. If this occurs, dismantle the motor to
recover the object which has fallen inside.
ATTENTION: with motor power rating ≥ 5.5 kW
avoid direct starting. Provide a control panel
with star-delta starting or an other starting
device.
If the terminal box is provided with an inlet gland, use
a exible power supply cord of the H07 RN-F type with
section of cable not less than (par. 12.4 TAB 1).
If the terminal box is provided with an inlet bushing,
connect the power supply cord through a conduit.
For use in swimming pools (not when persons are in
the pool), garden ponds and similar places, a residual
current device with IΔN not exceeding 30 mA must be
installed in the supply circuit.
Install a device for disconnection from the mains
(switch) with a contact separation of at least 3 mm in
all poles.
With a three-phase motor install an overload protection
device with curve D appropriate for the rated current
of the pump.
Single-phase NMM, NMDM, CM, are supplied with a
capacitor connected to the terminals and (for 220-240
V - 50 Hz) with an incorporated thermal protector.
ATTENTION: When the pump is fed by a
frequency converter, the minimum frequency
should not fall below 25Hz and in any case the
total head of the pump should never be lower
than 3 m.
7. STARTUP AND OPERATION
7.1. Preliminary checks before start-up of the
pump
Do not start-up the device in case of damaged parts.
7.2. First starting
OFF
ATTENTION: never run the pump dry. Start the
pump after lling it completely with liquid.
When the pump is located above the water level
(suction lift operation par. 12.3 g. 2) or with a positive
suction head which is too low (less than 1 m) to open
the non-return valve, ll the pump through the priming
hole (par. 12.3 g. 3).
When the liquid level on the suction side is above
the pump (inow under positive suction head par.
12.3 g. 1), ll the pump by opening the suction gate
valve slowly and completely, keeping the delivery gate
valve (and the air valve with the NMD pumps) open to
release the air.
Before starting, check that the shaft turns by hand. For
this purpose use the screwdriver notch on the shaft
end on the ventilation side.
When starting, with a three-phase motor, check
that the direction of rotation is as shown by the
arrow on the pump casing, otherwise disconnect
electrical power and reverse the
connections of two phases.
Check that the pump works within its eld of
performance, and that the absorbed current shown on
the name-plate is not exceeded.
Otherwise adjust the delivery gate valve or the setting
of any pressure switches.
Never run the pump for more than ve
minutes with a closed gate valve.
Prolonged operation without a change
of water in the pump causes dangerous increases of
temperature and pressure.
7.3. Switch off of the pump
ON
The appliance must be switch off every time
there are faults. (see troubleshooting).
The product is designed for a continuous duty, the
switch off is performed by disconnecting the power
supply by means the expected disconnecting devices.
(see paragraph “6.5 Electrical connection”).
8. MAINTENANCE
Before any operations it's necessary to disconnect the
power supply.
If required ask to an electrician or to an expert
technician.
Every maintenance operations, cleaning or
reparation executed with the electrical system
under voltage, it could cause serious injuries
to people.
If the supply cord is damaged, it must be
replaced by the manufacturer, its service agent
or similarly qualied persons in order to avoid
a hazard.
In case of extraordinary maintenance, or maintenance
operations that require part-removing, the operator
must be a qualied technician able to read schemes
and drawings.
It is suggest to register all maintenance operation
executed.
i
During maintenance keep particular attention in
order to avoid the introduction of small external
parts, that could compromise the device safety.
It is forbidden to execute any operations with
the direct use of hands. Use water-resistant,
anti-cut gloves to disassemble and clean.
i
During maintenance operations external
personnel is not allowed.
NM-NMD Rev23.indd 11 19/04/17 10:13
GB
Page 12 / 64 NM-NMD Rev23 - Operating Instructions
Maintenance operations that are not described in
this manual must be made only by special personnel
authorized by Calpeda S.p.A.
For further technical information regarding the use or
the maintenance of the device, contact Calpeda S.p.A.
8.1. Routine maintenance
OFF
Before every maintenance operations
disconnect the power supply and make sure
that the device could not accidentally operate.
For good measure, as in the case of temporary
operation with dirty liquids, run the pump
briey with clean water to remove deposits.
When the pump remains inactive it must be
emptied completely if there is a risk of freezing
(par. 12.3 g. 4).
To empty completely the NMD and C 16 pumps it is also
necessary to take out the delivery casing (20.00/14.00)
by removing the screws (20.12/14.24).
Before restarting the unit, check that the shaft is not
jammed and ll the pump casing completely with liquid.
8.2. Dismantling the system
Close the suction and delivery gate valves and drain
the pump casing before dismantling the pump.
8.3. Dismantling the pump
OFF
Close the suction and delivery gate valves and drain
the pump casing before dismantling the pump.
For dismantling and re-assembly see construction in
the cross section drawing.
With the NM, C, pumps the motor can be taken out, by
remowing the screws (14.24), complete with impeller
without removing the pump casing and the pipes.
With NMD pumps it is also necessary to take out the
pump casing (suction casing 16.00 or delivery casing
20.00) by removing the screws (20.12).
9. DISPOSAL
OFF
The nal disposal of the device must be done by
specialized company.
Make sure the specialized company follows the
classication of the material parts for the separation.
Observe the local regulations and dispose the device
accordingly with the international rules for environment
protection.
10. SPARE PARTS
10.1. Spare-parts request
When ordering spare parts, please quote their
designation, position number in the cross section
drawing and rated data from the pump name plate
(type, date and serial number).
The spare parts request shall be sent to CALPEDA
S.p.A. by phone, fax, e-mail.
11. ESIGNATION OF PARTS
Nr. Designation
14.00 Pump casing
14.04 Plug (lling)
14.12 Plug (draining)
14.20 O-ring
14.24 Screw
16.00 Suction casing
16.04 Plug with washer
16.12 Air release plug with washer
16.20 Casing gasket
18.00 Interstage plate
20.00 Delivery casing
20.04 Plug with washer
20.12 Screw
28.00 Impeller
28.04 Impeller nut
28.12 Circlip
28.20 Impeller key
30.00 Impeller
32.00 Lantern bracket
32.30 Guard
32.32 Screw
32.33 Caged Nut
36.00 Mechanical seal
36.50 Shoulder ring
46.00 Deector
70.00 Lantern bracket
70.18 Screw
70.19 Nut
70.20 Screw
73.00 Pump-side bearing
76.00 Motor casing with winding
76.04 Cable gland
76.16 Support
76.20 Pin
76.54 Terminal box, set
78.00 Shaft with rotor packet
81.00 Fan-side bearing
82.00 Motor end shield, fan side
82.04 Compensating spring
88.00 Motor fan
90.00 Fan cover
90.04 Screw
92.00 Tie-bolt
94.00 Capacitor
94.02 Capacitor gland
98.00 Terminal box cover
98.04 Screw
98.08 Gasket
99.00 Motor, complete
Changes reserved.
NM-NMD Rev23.indd 12 19/04/17 10:13
GB
NM-NMD Rev23 - Operating Instructions Page 13 / 64
12. TROUBLESHOOTING
OFF
WARNING: Turn off the power supply before performing any operations.
Do not allow the pump or motor to run when dry even for a short period.
Strictly follow the user instructions and if necessary contact an authorised service centre.
PROBLEM
PROBABLE CAUSES POSSIBLE REMEDIES
1)
The motor does
not start
1a) Unsuitable power supply
1b) Incorrect electrical connections
1c) Engine overload protective device cuts
in.
1d) Blown or defective fuses
1e) Shaft blocked
1f) If the above causes have already
been checked, the engine may be
malfunctioning
1a) Check that the mains frequency and voltage correspond to the
electrical characteristics shown on the indicator plate
1b) Connect the power supply cable to the terminal board correctly. Check
that the thermal overload protection is set correctly (see data on the
engine indicator plate) and make sure that the fuseboard upline of the
engine has been properly connected
1c) Check the power supply and make sure that the pump shaft is turning
freely. Check that the thermal overload protection has been set
correctly (see engine indicator plate)
1d)
Replace the fuses, check the electric power supply and points a) and c)
1e) Remove the cause of blockage as indicated in the “Blocked pump”
instruction booklet
1f) Repair or replace the engine by applying to an authorised service
centre
2)
Pump blocked
2a) Prolonged periods of inactivity with
formation of rust inside the pump
2b) Presence of solid bodies in the pump
rotor
2c) Bearings siezed
2a) Rotation may be started directly from the pump shaft or from the
joint (remember to turn off the electricity supply rst ) or contact an
authorised service centre
2b) If possible, dismantle the pump casing and remove any solid foreign
bodies inside the rotor, if necessary contact an authorised service
centre
2c) If the bearings are damaged replace them or if necessary contact an
authorised service centre
3)
The pump
functions
but no water
comes out
3a) Possible inltration of air from suction
tube connections, drain plugs or lling
of pump or from the gaskets of the
suction pipe
3b) Foot valve blocked or suction pipe not
fully immersed in liquid
3c) Suction lter blocked
3a) Check which part is not tight and seal the connection adequately
3b) Clean or replace the bottom valve and use a suction pipe suitable for
the application
3c) Clean the lter, if necessary, replace it . See point 2a) also.
4)
Insufcient ow 4a) Pipes and accessories with diameter
too small causing excessive loss of
head
4b) Presence of deposits or solid bodies in
the internal passages of the rotor
4c) Rotor deteriorated
4d) Worn rotor and pump case
4e) Excessive viscosity of the liquid
pumped (if other than water)
4f) Incorrect direction of rotation
4g) Suction head excessive in relation to
the suction capacity of pump
4h) Suction pipe too long
4a) Use pipes and accessories suitable for the specic application
4b) Clean the rotor and install a suction lter to prevent other foreign
bodies from entering
4c) Replace the rotor, if necessary, contact an authorised service centre
4d) Replace the rotor and the pump casing
4e) The pump is unsuitable
4f) Invert the electrical connections on the terminal board or control panel
4g) Try to close the feeder gate partially and/or reduce the difference in
level of the pump and the liquid being aspirated
4h) Bring the pump closer to the suction tank so as to use a shorter pipe.
If necessary use a pipe of a wider diameter
5)
Noise and
vibrations
from the pump
5a) Rotating part unbalanced
5b) Worn bearings
5c) Pump and pipes not rmly attached
5d) Flow too strong for the diameter of the
delivery pipe
5e) Functioning in cavitation
5f) Unbalanced power supply
5g) Incorrect alignment of pump-motor unit
5a) Check that no solid bodies are obstructing the rotor
5b) Replace the bearings
5c) Anchor the delivery and suction piping as needed
5d) Use bigger diameters or reduce the pump ow
5e) Reduce the ow by adjusting the feeder gate and/or using pipes with
a bigger internal diameter. See point 4g) too
5f) Check that the mains voltage is right
5g) If necessary, the unit must be re-aligned
6)
Leakage from
the mechanical
seal
6a) The mechanical seal has functioned
when dry or has stuck
6b) Mechanical seal scored by presence
of abrasive parts in the liquid pumped
6c) Mechanical seal unsuitable for the
type of application
6d) Slight initial drip during lling or on rst
start-up
In cases 6a), 6b) and 6c), replace the seal, if necessary contact an
authorised service centre
6a) Make sure that the pump casing (and the suction pipe if the pump is
not self-priming) are full of liquid and that all the air has been expelled.
See point 5 e) too.
6b) Install a suction lter and use a seal suited to the characteristics of the
liquid being pumped.
6c) Choose a seal with characteristics suitable for the specic application
6d)
Wait for the seal to adjust to the rotation of the shaft. If the problem
persists, see points 6a), 6b) or 6c) or contact an authorised service centre.
NM-NMD Rev23.indd 13 19/04/17 10:13
中文
页码 56 / 64 NM-NMD Rev23 - 安装使用手册
本操作手册属CALPEDA S.P.A.所有,禁止任何形式的
复制,即使是部分的。
1. 总则
使用本产品前请仔细阅读此操作手册的内容,并保留
此操作手册以供参考。
此操作手册为意大利语,如有翻译偏差以意大利语为
准。
此操作手册是安全保障必不可少的一部分,在产品最
终达到正常工作前请牢记本手册。
万一用户不慎遗失本手册,可以向CALPEDA S.P.A.或
其代理商要求一份复印件,请详述产品铭牌上的资料
(见2.3标记)
未经制造商认可的有关其产品或部件的任何更改变
化,将撤消“CE声明”和质保。
此产品不应让8岁以下的未成年、
身体有缺陷、心智不全或无任何
经验的人操作,除非在充分的指
导或监督下让相关人员知道如何
安全的使用,并且通过一个负责
人来让相关人员了解到可能会产
生的危险。
不得让儿童接触本产品。
用户有义务清洁和维护本产品。
除非在有人监督的情况下,否则
儿童不应清洁和维护本产品。
不要使用在池塘、水箱或泳池等
人为可以进入或接触的水环境中。
仔细阅读安装部分的规定:
-最大允许的结构工作压力详见3.1
-电源线的类型及剖面详见6.5
-
所安装电器设备的防护类型详见6.5
1.1. 符号标记
为了便于理解本操作手册,下面给出常用标记符号的
含义。
一定要注意通告和警告的标记,否则可能导致
产品损坏或人身安全的风险。
忽略有关电气的警告,可能导致产品损坏或人
身安全的风险

i
提示和警告正确操作处理产品及其部件
最终用户可以进行的操作
终端用户:仔细阅读本操作手册后,产品使用
者可以负责正常状态下的维护工作。他们可以
进行产品的清洁和长期停滞后的重新启动此类
标准维护工作。
必须由有资格的专业电工才能进行的操作
专业电工:有资格的专业电工,负责所有电气
设备的运行包括维护,应具有高压电资格。
必须由有专业技术资格的人才能进行的操作
专业技术人员:正常状态下,具有产品安装和
维护能力的专业技术人员,可以从事电气和机
械方面的维护工作。能够从事简单的与设备维
护相关的电气和机械方面的操作。
指示必须使用个别的保护装置
OFF
必须关断电源并断开与电源的连接才能进行的
操作
ON
必须接通电源才能进行的操作
1.2. 制造商名称和地址
制造商名称:CALPEDAS.P.A.
地址:ViaRoggiadiMezzo,39
36050MontorsoVicentino-Vicenza/Italia
www.calpeda.it
1.3. 授权操作者
本产品只能由有经验的终端用户和专业技术人员操作
i
禁止终端用户操作那些只能由专业技术人员操
作的工作,对未按本规章执行而引起的损害制
造商不负任何责任
1.4. 质保
质保参见总则和销售条款
i
质保期内将更换或维修有问题的产品部件(由
制造商验证的)。
下面因素不在质保范围:
-由于产品使用者没有按照说明及本手册的通告信息操
作造成的损坏
-未经制造商认可的对产品的任何改变而造成的损坏
-由非专业人员操作造成的损坏
-由不当的维修造成的损坏
摘要
1. 总则................................................................. 56
2. 技术说明......................................................... 57
3. 技术特性......................................................... 57
4. 安全性............................................................. 57
5. 搬运操作......................................................... 57
6. 安装................................................................. 57
7. 启动和运行...................................................... 58
8. 维修................................................................. 58
9. 处理................................................................. 59
10. 备件................................................................. 59
11. 部件名称......................................................... 59
12. 常见故障和解决方法....................................... 60
 安装示意图.................................................... 61
组装与分解图......................................................... 62
声明....................................................................... 64
NM-NMD Rev23.indd 56 19/04/17 10:13
中文
NM-NMD Rev23 - 安装使用手册 页码 57 / 64
1.5. 技术支持
任何技术支持、备件及更多的产品信息均可联
系:CalpedaS.p.A.(附件1.2章).
2. 技术说明
直联,离心泵,电机与泵同轴
NM,NM425:单叶轮
NMD:两片背靠背式叶轮(用于平衡轴向推力)
C泵:使用开式叶轮
C16/1E:自由流叶轮(涡流或嵌入式叶轮)
连接:螺纹连接ISO228/1(BS2779)
NM, NMD, C:泵壳和笼型支架为铸铁结构
B-NM, B-NMD, B-C:泵壳和笼型支架/泵壳盖为青铜结
构(所供水泵均被完整喷漆)
2.1. 预期用途
NM, NMD, NM4 25:用于泵送清水,不含易燃易爆
物,不含对泵材质有腐蚀性物质,介质温度从-10°C
到+90°C.
C:用于一般污物的介质(最大固体颗粒尺
寸:4mm),不含易燃易爆物,不含对泵材质有腐蚀
性物质,介质温度从-10°C到+90°C.
2.2. 不当使用
本产品只用于2.1中所述用途
除了本说明手册中指示的用途外,严禁其他不当
用途
不当使用将降低本产品的安全性和效率,由于不当使用
而造成的损坏和意外,CALPEDA不承担责任
2.3. 标记
下面给出的是泵外壳上的标牌的图片
1型号
2流量
3扬程
4额定功率
5电源电压
6电流
7注释
8频率
9运行工作制
10绝缘.等级
11重量
12功率因数
13转速rpm
14保护等级
15序列号
16认证
泵标牌图示
Made in Italy
MONTORSO
XXXXXXX
Q min/max X/X m3/h
XXXXXXX
H max/min X/X m IP XX
n XXXX/min
220∆/380Y V3~50Hz cosø X
X/X A
XXXXXXXX
S1 l.cl. X X kg
X kW (XHp) S.F.
VICENZA
1
2
3
4
5
6
7
8910
16
15
14
13
12
11
3. 技术特性
3.1. 技术参数
尺寸和重量(详见产品样本)
额定转速2900/3450rpm(1450/1750rpmMN425)
保护等级IP54
电压/频率:
-高达240V1~50/60Hz
-高达480V3~50/60Hz
检查主电源的电压、频率等参数是否符合电机铭牌所
示
标牌的电气数据依据电机的正常功率而标出。
噪声等级 额定功率为2.2Kw时:70dB(A);
 额定功率为3到9.2Kw时:85dB(A);
每小时最大启动次数:时间间隔相同的情况下可启动
30次
泵壳允许最大压力:
NM, NMD 20, NM4 25 100 m (10 bar)
NMD 25, 32 ,40 160 m (16 bar)
C 60 m (6 bar)
4. 安全性
4.1. 总则
使用本产品前应了解有关安全的指示
仔细阅读所有的操作说明和从搬运到处理的每
一步指示专业技术人员必须认真遵从所有的适
用标准和法律,包括产品应用地当地的规章
产品安装使用应符合现行的安全法规
不当的使用可能会对人身、动物和其他对象造成损害
制造商对由于不当使用或未按本操作手册和标牌的标
示使用所造成的损坏不负责任
i
按照日程维护计划表操作并及时更换损坏的部
件可使产品工作在最佳状态
 使用CALPEDA S.P.A或其指定代理商提供的原
厂配件
不要撕下或改变产品上的标识
当产品有问题或部件有损坏的情况下不要启动
产品
由于维修时会全部或部分的拆开产品,因此之前
务必断开供电电源
4.2. 安全装置
本产品具有全外部壳体,可防止与内部部件的任何接触
4.3. 剩余风险
当按照本产品的设计功能和所有安全规则使用本产品
时没有剩余风险
4.4. 通告和安全预示
没有任何安全预示在此类产品上面
4.5. 个别的保护装置
在安装、使用和维修期间,建议操作人员使用适合此
操作的个别保护装置或手段当进行日常或个别的维修
工作时
标示的个别保护装置
手的保护
(防热、化学品和机械损害的手套)
5. 搬运操作
货物应包装完好
运输过程中应避免超重,并确保货物不会移动。确保
运输车辆和所运货物尺寸相符合
无需特殊车辆运输
运输车辆应与被运货物的尺寸重量相符合(尺寸和重量
详见产品样本).
NM-NMD Rev23.indd 57 19/04/17 10:13
中文
页码 58 / 64 NM-NMD Rev23 - 安装使用手册
5.1. 搬运
小心搬运,轻拿轻放
避免冲撞包装材料以免损坏泵的外套
对于重量超过25公斤的包装物需由两人同时搬抬
6. 安装
6.1. 尺寸
设备的外形尺寸(详见产品样本)
6.2. 环境要求和安装位置的尺寸
客户应将本产品妥当的安装于适当位置以满足设备的
要求(供电需要等)
安装位置应满足章节3.2中的要求
禁止将产品安装于有潜在易燃易爆危险的环境中
6.3. 拆箱
i
开箱检查产品是否因运输而损坏
拆开的包装材料应根据产品使用国当地的法律规定遗
弃或再利用
6.4. 安装
参见安装示例12.3图1和图2
在安装时,务必将水泵沿泵转子轴线方向水平放置且
底脚应在泵下方。
泵的位置应尽可能接近水源
应预留出一定的空间以满足电机的通风要求、检查轴
的转向、灌泵及排水、及排水的收集移除(特别是在
排泄的介质有害或介质温度高于60°C的情况)
6.4.1. 管道
应确保连接前所有管道内部干净、无堵塞;
注意:管道与水泵的连接应当支撑可靠,并紧固联接,
以确保不传递应力应变及振动到泵上章.
管路系统的内径依所需流量而定
管路直径应确保进口流速不超过1.5m/s出口流速不超
过3m/s
管路直径不允许小于泵的接口尺寸
6.4.2. 吸入管
进水管应气密良好并稍向上倾斜以避免窝气
在较大尺寸的水平进水管和泵的进水口之间安装一变
径接头(见图2.)
当泵置于水面之上时(吸入操作),应在吸入端安装脚阀
带有过滤器的底阀,该底阀应保持一直浸入水中或单
向阀
当泵位于水面之下时(灌入操作)应安装一闸阀
6.4.3. 出水管
在出水管上安装一闸阀以调节出水量、扬程和净功率
安装一压力表
当落差超过15M时应在泵和闸阀之间安装一止回阀以
避免水锤对泵的损害
6.5. 电气联接

OFF
必须由合格电工根据当地规范进行电气联接.
必须遵守安全标准.
泵-电机机组必须可靠地接地.
把接地导线接到标有记号的端子上 .
请对照电源电压和铭牌上所标数值,根据接线盒内盖
上的电路图联接电源.
注意: 绝对不允许将垫片等金属部件掉入电机接
线盒的定子线圈中.
如果发生此种问题,必须拆开电机,取出部件。
如果接线盒的进线口为密封管,则应使用H07RN-F型柔
软的电线 电缆的剖面不低于表1章12.4 IEC 60335-1的
相关规定。
如果接线盒的进线口是套管,则应通过套管连接电线。
作为用于游泳池,花园池塘的泵,必须在电源线路中
安装漏电保护器,其灵敏度不大于30毫安.
安装一个使电源断开的装置,各电极之间至少有3mm
的间隙.
对于三相电机,根据其额定电流一定要安装一个过载
保护装置曲线D.
对于单相的NMM,NMDM,CM,泵,提供一个连接在接
线柱上的电容,对于220-240V-50Hz的电源,还提供一
个相连的热保护装置.
注意:当泵由变频器控制的时候,频率不允许低
于25Hz并且水泵总扬程在任何情况下都不能低
于3m
7. 启动和运行
7.1. 启动前的预检
当存在有故障的部件时不要启动本产品
7.2. 首次启动
OFF
请注意:千万不要使泵干态运行.
一定先注水后再启动泵.
当泵位置高于水面(吸上扬程为负章12.3,图3)时,或者正
压头太小(小于1m)不足以打开止回阀,应通过自吸孔注
水(章12.3,图.3)
当泵位置低于水面(吸上水头为正,章12.3,图.1),慢慢
打开吸入端闸阀,直到完全打开,以此对泵注水, 这
时应确保出水端的闸阀处于打开状态以排除空气.
启动前,应手工检查轴的自由度,方法是:
在电机侧用螺丝刀旋转轴端即可.
对于三相电机, 要检查旋转方向是否如泵盖上的箭头
方向所示;否则,切断电源,并改变其中两相的联接.
确认泵工作在其性能参数范围内,实际的工作电流不
能超过铭牌上标注的电流值。否则应调整出口阀门开
度或压力开关的设置。
永远不要让泵闭阀运行超过5分钟
泵中的水长期的憋压运行会导致温度和压力升高的危
险。
7.3. 泵的停车
ON
当存在故障时必须关闭设备
本产品设计为连续工作, 当希望断开本产品时可断开供
电电源停机(见章节6.5电气连接)
NM-NMD Rev23.indd 58 19/04/17 10:13