cam GAB1 Series User manual

Flexibility & experience
Fork-mounted crane jib
GAB1-series
Operating manual
Original
operating manual
06/2021 – V01
from serial n° 500

2/28
© 06-2021. CAM attachments is a trademark of TVH Parts Holding NV, Brabantstraat 15, B-8790 Waregem. All rights reserved. No part of this publication may
be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage
or retrieval system, without prior and explicit permission of TVH Parts Holding NV. Printing errors reserved. Photographs and illustrations are included for
reference purposes only.
Responsible editor: TVH Parts Holding NV, Brabantstraat 15, BE-8790Waregem
TVH is a supplier of after-market spare parts and accessories that are suitable for the maintenance and repair of OEM equipment.

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www.tvh.com/GAB1_RV01
BG Bulgarian Можете да намерите това ръководство на Вашия език чрез линка, посочен по – долу.
CS Czech Tento návod najdete ve svém jazyce prostřednictvím odkazu níže.
DA Danish Du kan finde denne vejledning på dit sprog via nedenstående link.
DE German Sie finden diese Bedienungsanleitung in Ihrer Sprache unter folgendem Link.
EL Greek Μπορείτε να βρείτε αυτό το εγχειρίδιο στη γλώσσα σας μέσω του παρακάτω συνδέσμου.
EN English You can find this manual in your language via below link.
ES Spanish Encontrarás este manual en su propio idioma a través del siguiente enlace.
ET Estonian Oma emakeelse juhendi leiate allolevalt lingilt.
FI Finnish Löydät tämän manuaalin omalla kielelläsi alla olevan linkin taka.
FR French Vous trouverez ce manuel dans votre langue via le lien ci-dessous.
GA Irish Tá an lámhleabhar seo ar fáil i do theanga tríd an nasc thíos.
HR Croatian Ovaj prirucnik mozete pronaci na svom jeziku putem donjeg linka.
HU Hungarian Ez a kézikönyv az Ön nyelvén az alábbi link alatt található.
IS Icelandic Hægt er að finna þessa handbók á þínu tungumáli á tenglinum hér að neðan.
IT Italian Cliccando sul link sottostante troverai il manuale nella tua lingua.
LT Lithuanian Šį vadovlėlį savo kalba rasite spustelėję žemiau esančią nuorodą.
LV Latvian Rokasgrāmatu latviešu valodā Jūs varat atrast izmantojot zemāk esošo saiti.
MT Maltese Tista’ssib dan il-manwal bil-lingwa tiegħek permezz tal-link ta’hawn taħt.
NL Dutch Je vindt deze handleiding in jouw taal via onderstaande link.
NO Norwegian Du finner denne håndboken på ditt språk via linken nedenfor.
PL Polish Niniejsza instrukcja obsługi dostępna jest w Twoim języku za pośrednictwem poniższego linku.
PT Portuguese Pode encontrar este manual no seu idioma através do link abaixo.
RO Romanian Puteți găsi acest manual în limba dvs. prin link-ul de mai jos.
SK Slovak Manuál vo vašom jazyku môžete nájst v priloženom vysvietenom riadku.
SL Slovenian Ta priročnik najdete v svojem jeziku preko spodnje povezave.
SV Swedish Du kan hitta denna manual på ditt språk via länken nedan.
TR Turkish Bu kılavuzu aşağıdaki bağlantıdan kendi dilinizde bulabilirsiniz.

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Thank you for using our product. For your safety and to ensure a correct operation, we would like to
bring to your attention some aspects of this manual:
• This booklet supplies useful instructions for the correct operation and maintenance of the product.
It is therefore necessary to pay the utmost attention to all of the paragraphs that illustrate the most
simple and secure way to operate and use this product.
• This booklet must be considered an integral part of the machine and must be included with the
deed of sale.
• Neither this publication, nor part of it, can be reproduced without written authorisation on the part
of the manufacturer.
• All of the information reported herein is based on data available at the moment of printing; the
manufacturer reserves the right to carry out modifications to its own products at any moment,
without notice and without incurring in any sanction. It is therefore suggested to always check for
possible updates.
The person responsible for the use of the product must make sure that all of the safety rules in force in
the country of its use are applied, to guarantee that the equipment is used in conformity with the use
for which it is destined and to avoid any dangerous situation for the user.
The following warning signs are used in this manual to warn you for dangers and risks:
Informative, be careful.
Warning, can lead to injury and damage if instructions aren’t followed.
Danger, can lead to serious or fatal injury and serious damage if instructions aren’t
followed.
The following conventions are used in this manual:
4
6
2
1
5
3
1 Right
2Left
3 Bottom
4Top
5 Front
6 Back

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CONTENTS
1. INTRODUCTION ..................................................................................................... 6
2. DESCRIPTION ........................................................................................................ 7
2.1. Technical data......................................................................................................................7
2.2. Main components of the product .........................................................................................8
2.3. Placement of the decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4. Type plate..........................................................................................................................10
3. SAFETY INSTRUCTIONS .........................................................................................11
3.1. Explanation of the safety decals ..........................................................................................11
3.2. Load diagram.....................................................................................................................11
3.3. General safety instructions..................................................................................................12
4. TRANSPORT AND STORAGE....................................................................................13
5. ASSEMBLY AND INSTALLATION...............................................................................14
5.1. Packing list.........................................................................................................................14
5.2. Safety instructions for assembly and installation of the product............................................14
5.3. Assembly of the product ....................................................................................................14
6. COMMISSIONING ..................................................................................................15
6.1. Fitting the crane jib to the lift truck......................................................................................15
7. OPERATION..........................................................................................................16
7.1. Safety instructions for operating the product.......................................................................16
7.2. Operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. MAINTENANCE .....................................................................................................18
8.1. Safety instructions for the maintenance of the product........................................................18
8.2. Maintenance schedule .......................................................................................................18
8.3. Maintenance instructions ...................................................................................................18
9. TROUBLESHOOTING..............................................................................................20
10. FINAL DECOMMISSIONING AND DISPOSAL ..............................................................21
11. ANNEXES .............................................................................................................22
11.1. CE-certificate .....................................................................................................................22
11.2. Spare parts list....................................................................................................................24

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1. INTRODUCTION
This manual contains all the necessary information on the installation and operation of the fork-
mounted crane jib. Some of the maintenance operations should only be carried out by professional
technicians.
If you require this information and the maintenance steps, please contact your dealer.
Also included in this manual are a number of safety instructions to create a safe working environment.
A crane jib allows you to lift loads that are not possible to lift with the forks of your forklift, such as
pallets or loads with unconventional dimensions. Crane jibs are commonly used in the construction
industry.
These fork-mounted crane jibs are mounted onto the forks of the lift truck.
Check your machine manual to make sure you opt for the right crane jib with the correct load capacity.
Do not use this product for any other purposes.
Please read the manual thoroughly and observe the safety procedures before putting the unit into
operation. The operator and all persons who come into contact with the equipment should read it
carefully and regularly and have access to it at all times.
Keep this manual near the equipment and in a safe place for future reference!
Contact your dealer for any further questions or concerns you may have.
We guarantee a long period of trouble free operation if the unit is operated and maintained correctly.
We hope you will enjoy working with your fork-mounted crane jib.
This fork-mounted crane jib may be unsafe if adequate maintenance is neglected. Therefore,
adequate maintenance facilities, trained personnel and procedures should be provided.
Maintenance and inspection shall be performed conform with the following practices:
1. A scheduled planned maintenance, lubrication and inspection system should be followed.
(See maintenance instructions chapter 8)
2. Only qualified and authorised personnel shall be permitted to maintain, repair, adjust and
inspect the fork-mounted crane jib.
3. Modifications and additions which affect capacity and safe operation shall not be
performed by the customer or user without the manufacturer’s prior written approval.
Capacity, operation and maintenance plates or decals shall be changed accordingly.
4. If modifications are made without the written approval of the manufacturer, the warranty
will no longer apply.
Any person in charge of putting the machine into operation, the operation itself or the
maintenance of the machine is urged to carefully read and observe the following instructions.
Make sure that the operators of this product are familiar with the safety instructions and follow
all the procedures. Neglecting these instructions can risk injury or death.

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2. DESCRIPTION
2.1. Technical data
Always check the type plate for the correct information.The load diagram is mentioned under
chapter 3. Safety instructions – 3.2. Load diagram.
Model BA52814
Load capacity (kg) 2000
Load centre (mm) 500
Maximum arm length (L2) (mm) 1750
Maximum fork spread measured over the forks (W11) (mm) 450
Fits maximum fork section (mm) 135 x 60
Centre of gravity (mm) 675
Weight (kg) 94
Model BA52818
Load capacity (kg) 4000
Load centre (mm) 500
Maximum arm length (L2) (mm) 1750
Maximum fork spread measured over the forks (W11) (mm) 450
Fits maximum fork section (mm) 155 x 60
Centre of gravity (mm) 757
Weight (kg) 100
The load capacity depends on the position of the load on the crane jib.
Consult the applicable load diagram before operating your crane jib.
W11
L2

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2.2. Main components of the product
1
2
3
5
6
4
1 17
N° Component
1Safety locking pin
2Fork sleeves
3Mounting plate for
load hook with shackle
4Mounting hole for load
hook
5Swivel hook
6Bow shackle
7Cotter pin

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2.3. Placement of the decals
The safety and warning labels should be placed as described in the pictures below. See chapter 3 for
the explanation of the safety warnings. If the decals are damaged or missing, replace them.
3 2 4 1
N° Decal Explanation Reference
1INSTRUCTIONS REF107TA6407
Nom: Potencejib 2T
Etapesàrespecter: 1. Enfilezles dents de fourches complètement dans le profil A
2. Montezl’axe de sécurité (B) derrière les talons de fourches
3. Fixthe loading with the locking pin at opening 1,2,3,4,5 or 6
4. Lavitesse de conduite à respecter en cas de charge de la potence est de 5 Km/heure
5. Ilest interdit de freiner brusquement en cas de charge de la potence
6. Utilisezuniquement la potence pour le levage des charges
Remarques:contrôlez régulièrement l’état de la fixation, la chaîne de sécurité et contrôlez le bon serrage de la boulonnerie
Naam: Vastekraanarm 2T
Werkwijze: 1. Plaatsde vorkeinden volledig in profiel A
2. Monteerde veiligheidspin (B) achter de vorkhielen
3. Fixeerde lading met de vergrendelpin aan opening 1,2,3,4,5 of 6
4. Maximumsnelheid met lading aan de hefarm is 5km/uur
5. Bruuskremmen met lading aan de hefarm is verboden
6. Dehefarm mag enkel gebruikt worden om lasten te tillen, niet als sleeparm of om lasten te duwen
Opmerkingen:regelmatig nazien of de vergrendelpin volledig vastgeschroefd is
Name: Teleskoplader2T
Arbeitsverfahren: 1. Mitden Gabelzähnen ‘völlig’ ins Profil A fahren
2. Bittemontieren Sie die Sicherungsbolzen hinter den Gabelenden
3. FixierenSie die Ladung mit dem Verriegelungsbolzen an der Öffnung 1,2,3,...
4. MaximaleFahrgeschwindigkeit mit einer Last am Kranarm ist 5 Km/St.
5 KurzeBremsbewegungen mit einer Last am Kranarm sind verboten
6. DerKranarmwird nur zum Lastenheben benutzt, und bestimmt nicht als Zughaken oder um Lasten zu ziehen
Bemerkungen:die Zapfenschraube der Verschlüsse regelmäßig überprüfen, ob diese ganz eingeschraubt ist
Name: Forkmounted jib 2T
Procedure: 1. Forkends need to be in profile A completely
2. Pleasemount safety pin (B) behind the fork heels
3. Fixthe loading with the locking pin at opening 1,2,3,4,5 or 6
4. Maximumspeed with load on crane arm is 5km/hour
5. Abruptbraking with load on crane arm is forbidden
6. Thecrane arm can only be used to lift loads; cannot be used as tow-hook or to pull loads
Remarks:please check regulary if lock pin is completely screwed in
Nombre: Horquillamontada jib 2T
Procedimientodetrabajo: 1. Conducir metiendo ‘enteramente’ las horquillas en perfil A
2. Fijarde manera segura la carga al gancho de carga B
3. Fijela carga con un eje de bloqueo, aperturas 1 2 3 4 5 6
4. Lavelocidad máxima de conducción con carga fijada al brazo de grúa es de 5 km/hora.
5. Estáprohibido frenar de manera brusca a la hora dellevar carga en el brazo de grúa
6. Elbrazo de grúa sólo sirve para levantar cargas y no se puede utilizar en ningún momento como
remolcadoro para tirar de cargas
Observaciones:hay que comprobar regularmente si el tornillo de los enganches está completamente atornillado
FR NL
D
GB
ESP
Position/Posición/
Positie 1 2 3 4 5 6
Loadcenter/
Centrede charge/
Lastschwerpunkt/
Centrode carga/
Laadzwaartepunt(mm)
500mm 750 mm 1000mm 1250 mm 1500mm 1750mm
Capacity/Capacité/
Kapazität/Capacidad/
Capaciteit(kg)
2000kg 1800 kg 1600kg 1200 kg 900kg 600kg
CAMATTACHMENTS®
Brabantstraat 15 • 8790 Waregem • Belgium
T [phone] • F [phone]
www.camattachments.com • [email protected] CALABM_2006001 • REF 9427635
Sticker_2ton_LABEL_062020_9427635.indd 1 22/06/2020 14:53
Quick
instructions
guide.
166TA3448
2
TYPE
TYP
MODEL
MODÈLE - MODEL
MODELL
SERIENR.
N° SÉRIE - SERIAL NBR.
SERIENNUMMER
BOUWJAAR
ANNÉE DE CONSTRUCTION
YEAR OF CONSTRUCTION - BAUJAHR
GEWICHT
POIDS - WEIGHT
EIGENGEWICHT kg
ZWAARTEPUNT
C.D.G- CENTRE OF GRAVITY
EIGENSCHWERPUNKT mm
VOORBOUWMAAT
ÉPAISSEUR - THICKNESS
VORBAUMAßmm
NOM. VERMOGEN
CAP. NOM.
TRAGFÄHIGKEIT kg-l
LASTZWAARTEPUNT
C.D.G. CENTRE - LOAD CENTRE
LASTSCHWERPUNKT mm
MAX. WERKDRUK
PRESSION MAX. DE SERVICE
MAX . WORKPRESSURE - MAX . ARBEITSDRUCK
bar
TVH 644478
Manufactured outside the EU for:
TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
Controleer de restcapaciteit van de heftruck met uitrusting.
Vérifiez la capacité résiduelle du chariot avec l’equipment. Check the residual capacity of the
truck with the equipment. Beachten Sie die restliche Tragfähigkeit des Staplers mit Vorbau.
Niet met waterstraal reinigen.
Ne pas laver avec jet d’eau. Do not wash with water jet. Nicht mit Wasserstrahl reinigen.
With this type
plate you can
identify your
product.
166TA3441
3Take care to
avoid being
struck by or
walking into
an overhead
load.
123TA5325
4Read the
instructions
from the
manual before
use.
138TA3912

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2.4. Type plate
TYPE
TYP
MODEL
MODÈLE - MODEL
MODELL
SERIENR.
N° SÉRIE - SERIAL NBR.
SERIENNUMMER
BOUWJAAR
ANNÉE DE CONSTRUCTION
YEAR OF CONSTRUCTION - BAUJAHR
GEWICHT
POIDS - WEIGHT
EIGENGEWICHT kg
ZWAARTEPUNT
C.D.G- CENTRE OF GRAVITY
EIGENSCHWERPUNKT mm
VOORBOUWMAAT
ÉPAISSEUR - THICKNESS
VORBAUMAßmm
NOM. VERMOGEN
CAP. NOM.
TRAGFÄHIGKEIT kg-l
LASTZWAARTEPUNT
C.D.G. CENTRE - LOAD CENTRE
LASTSCHWERPUNKT mm
MAX. WERKDRUK
PRESSION MAX. DE SERVICE
MAX . WORKPRESSURE - MAX . ARBEITSDRUCK
bar
TVH 644478
Manufactured outside the EU for:
TVH PARTS HOLDING NV
Brabantstraat 15 • 8790 Waregem • Belgium
Controleer de restcapaciteit van de heftruck met uitrusting.
Vérifiez la capacité résiduelle du chariot avec l’equipment. Check the residual capacity of the
truck with the equipment. Beachten Sie die restliche Tragfähigkeit des Staplers mit Vorbau.
Niet met waterstraal reinigen.
Ne pas laver avec jet d’eau. Do not wash with water jet. Nicht mit Wasserstrahl reinigen.
4
2
1
3
5
6
7
8
9
10
11
12
13
N° Explanation
1 Address
2CE logo
3CAM attachments logo
4 Type
5 Model
6Serial number
7Year of construction
8Weight (kg)
9Centre of gravity (mm)
10 Thickness (mm)
11 Capacity (kg-l)
12 Load centre (mm)
13 Maximum operating pressure (bar)