CAML-TOMLIN FLOW48-2W User manual

CAML-TOMLIN
145 Northfield Drive West
Waterloo, ON
Canada N2L 5J3
t: 866.884.5290
f: 519.746.3114
www.camltomlin.com
FLOW SHOWER DOORS - INSTALLATION MANUAL
CORNER (2W)
THIS MANUAL APPPLIES TO ALL 48” AND 60” CORNER FLOW SERIES SHOWER DOORS
FLOW48-2W, AND FLOW60-2W.

IMPORTANT NOTES
1www.camltomlin.com
FLOW INSTALLATION - CORNER
PRODUCT INFO:
SERIAL#:
DATE OF PURCHASE:
WHERE PURCHASED:
Thank you for buying a CAML-TOMLIN FLOW shower door!
Before you begin, please take a few minutes to read the following notes and record your product information.
Keep these instructions in a safe place for future reference.
We recommend that you read through entire manual BEFORE beginning the installation.
Please ensure that your shower base is properly installed against the 2x4 stud frame and that it is perfectly
leveled.
Use wood reinforcement where the threshold of your base meets the tile; this is where your shower doors
will mount to the wall.
If you are building a custom base, please contact CAML-TOMLIN (1.866.884.5290) for details and base
specifications in order to ensure that the doors and base will work together.
Please note that this is a 2 person installation, and that safety glasses and safety shoes must be used during
the installation.
Safety gloves are also recommended to ease the handling of glass panels.
Inspect your unit upon opening. If any hardware or glass panels are damaged in any way, contact CAML
TOMLIN immediately. Do not install damaged units.
Ensure that the bottom edges of your glass panels are always protected during installation (you can use the
cardboard box supplied with your unit). Also, please note that all glass panels are tempered. Exercise caution
at all times in order to prevent chipping or cracking your glass.
NEVER install glass panels that are either chipped, cracked, or damaged in any other way.
Please check your glass panels carefully before installation. If your glass panels are damaged, please contact
CAML-TOMLIN (1.866.884.5290). Tempered glass becomes hazardous once it is damaged.
A wall jamb extension and wall mount expansion are included with your FLOW shower door. Please note that
these parts can be used if your opening is larger than average.
NOTE:

6
COMPONENT LIST
2www.camltomlin.comFLOW INSTALLATION - CORNER
14
17 16
13
15
78
1110 12
5 4
29
2
1
26
3
28
3
17
27
29
9

COMPONENT LIST
REQUIRED TOOLS
3www.camltomlin.com
8
1
2
3
4
5
6
10
11
9
7
Door Panel
Wall Jamb
Rail
Wall Mount Assembly
Rail Mount Assembly
Wheel Assembly
Safety Pin Assembly
Fixed Panel Bracket
Return Panel Bracket
x1
x1
x1
x2
x2
x1
x2
x2
x1 L x1 R
13
12
14
Door Bumper Seal
Bottom Water Guard
x1
x1
x1
Door Bumper
1
2
3
4
5
6
Safety shoes
Safety glasses
Work gloves
Pen or pencil
Level
Drill
13
12
15
16
14
Screwdrivers
Utility knife
Metal saw
Hammer or rubber mallet
100% Silicone
FLOW INSTALLATION - CORNER
15
16
18
19
20
21
17
Vertical Water Guard
Wall Jamb Seal
Wall Anchor - Small
Wall Anchor - Large
Screw - Wall Jamb
Small Screw - Wall Mount
x1
x1
x2
x4
x4
x6
x2
Handle Assembly
Fixed Panel
Threshold
25
27
28
26 Return Panel
Wall Mount End Mount Cap
0.5” Wall Jamb Extension
x4
x1
x1
x1
29 x2
Small Screw - Brackets
0.5” Wall Mount Extension
x1
x1 L x1 R
22 Large Screw - Wall Mount x2
24 Large Screw - Wall Mount x2
23 Small Screw - Wall Mount x2

B
2
1. Install the wheel assemblies to the door panel
Set your door panel (2) in the unit and rest it against the wall (this will ease installation in later steps). Ensure that the handle
side of the door panel is located on the proper side (for a left hand door the holes will be located on the left side, for a right
hand door, the holes will be located on the right side). Ensure that the panel is well secured.
Using an Allen key, install the wheel assemblies (7) onto the door panel so that they are facing outwards. Do not install the
wheel covers at this time.
4www.camltomlin.comFLOW INSTALLATION - CORNER
B
A
7
Bx2

2. Install wall jamb
On the side where your fixed panel will be mounted, measure 1/2” from the edge of the base and mark a line as shown.
Place the wall jamb (3) against the wall and centre it with the mark on the base. Using a level, adjust the wall jamb until it is
plumb.
Mark the three holes (located inside the wall jamb) onto the wall using a pen or pencil.
5www.camltomlin.comFLOW INSTALLATION - CORNER
B
A
C
A
1/2”
Cx4
3
A
B
C

Using a 1/4” ceramic drill bit, drill four holes into your wall through the centre marks drawn earlier.
Insert the plastic wall anchors (18) into the holes and mount the wall jamb using the provided screws (20).
3. Install wall jamb (continued)
6www.camltomlin.comFLOW INSTALLATION - CORNER
B
A
A B
A
Ax4
1/4”
A
Bx4
18
20

Carefully slide the fixed panel (1) into the wall jamb as shown. Ensure that the panel is parallel to the edge of the base.
CAUTION: Since the panel sits close to the edge of the base, use extreme caution to ensure that the panel stays in place
and does not get knocked off of the base until it is firmly fastened.
4. Install fixed panel
7www.camltomlin.comFLOW INSTALLATION - CORNER
A
A
A
1

Set the wall mount brackets fully onto each end of the rail and fix in place by tightening the inner set screws (see below)
with an Allen key.
The finished (flat) side of the rail should be facing the outside of the shower unit. Ensure that the hole in the rail lines up
roughly with the hole in the fixed panel.
5. Assemble rail components
8www.camltomlin.comFLOW INSTALLATION - CORNER
A
B
A
A
B
B
Ax2
5
4
x2

6. Adjust fixed panel
9
A
FLOW INSTALLATION - CORNER www.camltomlin.com
Hold up the rail assembly so that the hole in the rail roughly aligns with the hole in the fixed panel. Adjust the fixed panel by
sliding it in or out of the wall jamb until the hole in the panel lines up with the hole in the rail. Measure the gap (if any)
between the end of the rail assembly and the wall and take note. The gap should not exceed 1.0”, if so, use the expansion
bracket to fill the gap.
Using an Allen key, loosen the wall mount nearest to the wall and slide outward to eliminate the gap. Re-tighten the set
screw.
A
B
B
A
B

Place the fixed panel bracket (10) on the base and slide it over the edge of the fixed panel. Mark the hole onto the
base using a pen or pencil. Note that two brackets are included with your hardware, a left-hand version and a right-hand
version; use the one appropriate to your installation.
Remove the bracket, and drill a hole into the base through the centre mark using a 1/8” drill bit.
Apply a small bead of silicone into the hole, reposition the bracket, and fasten it to the base using the provided
countersunk screw (25). Caml-Tomlin recommends using clear 100% silicone.
7. Install fixed panel bracket
10www.camltomlin.comFLOW INSTALLATION - CORNER
A
B
C
A B C
25
C
1/8”
B
A
10

Hold the rail in place behind the fixed panel so that the holes are lined up. Fix the rail to the fixed panel using the rail mount
assembly (6) as shown below. Ensure that the rail is well secured by tightening the bolt using an Allen key.
8. Mount rail assembly to fixed panel
11www.camltomlin.comFLOW INSTALLATION - CORNER
A
A
6
A

9.
12www.camltomlin.comFLOW INSTALLATION - CORNER
A
B
B
A
x2
B
Level rail assembly
Place a level on top of the rail and adjust the rail by gently rotating it until the assembly is horizontal. Ensure that the rail is
perfectly level, as this will keep your door from opening or closing on its own.
Mark the two holes in the wall mount onto the tiled wall using a pen or pencil.

10. Install wall mounts to wall
13www.camltomlin.comFLOW INSTALLATION - CORNER
A
B
C
Cx2
3/8”
x2
A
D
Using an Allen Key, loosen the set screw on the wall mount bracket against the tiled wall only. Slide the bracket inwards
towards the centre and re-tighten the set screw to keep it in place.
Carefully rotate the rail about the rail mount so that you can access the markings drawn on the wall. Re-tighten the rail
mount bolt to ensure that the rail assembly stays in place.
Drill a hole into your wall through each centre mark using a 3/8” ceramic drill bit.
Insert the large wall anchors (19) into the holes.
BD
C
A
D
C
A
Dx2
19

11. Install wall mounts to wall (continued)
14www.camltomlin.comFLOW INSTALLATION - CORNER
A
x2
B
x2
C
C
B
Carefully rotate the rail back into position so that the holes in the wall mount bracket align with the anchors in the wall.
Loosen the set screws in the wall mount bracket against the wall and slide the bracket up to the wall on the end of the rail.
Check the rail to see that it sits level. Tighten set screw.
Fasten the wall mount bracket to the wall using the supplied large philips-head screws (21). Tighten well using a screw
driver. The large philips-head screws (22) should be used with the expansion brackets.
A
B
C
21

NOTE: The centre line of your return panel should ideally fall anywhere from the centre of the threshold to no less than 0.5”
from the edge of the base.
The opening on a 48“ unit (from finished wall to return panel) is 45.00” to 47.50“.
The opening on a 60“ unit (from finished wall to return panel) is 56.75” to 59.25“.
To locate the centre line of your return panel, place the second wall jamb up against the end of the rail and adjust until
plumb using a level as shown. If the centre line of the wall jamb does not fall in this area, you may be required to lengthen
the rail by using the wall mount extension (26).
Once you are satisfied with the location, mark the centre line of the wall jamb onto the base, and carry the line to the wall
on the return panel side. Ensure that this line stays parallel to the edge of the base.
12. Mark return panel position
15
A
B
A
B
A
B
www.camltomlin.comFLOW INSTALLATION - CORNER
A
26

13.
16www.camltomlin.comFLOW INSTALLATION - CORNER
Install return panel wall jamb
On the side where your fixed panel will be mounted, place and centre the wall jamb on the line drawn in step 12 B.
Using a level, adjust the wall jamb until it is plumb.
Mark the three holes (located inside the wall jamb) onto the wall using a pen or pencil.
B
A
C
B
C
A
3
C
x4

Using a 1/4” drill bit, drill four holes into your wall through the centre marks drawn earlier. Use a bit appropriate to your wall
finish.
Insert the plastic wall anchors (18) into the holes and mount the wall jamb and wall jamb extension. using the provided
screws (20).
14.
17www.camltomlin.comFLOW INSTALLATION - CORNER
A
B
Install return panel wall jamb (continued)
A
x4
1/4”
A B
A
Bx4
18
20
26

15.
18www.camltomlin.comFLOW INSTALLATION - CORNER
Carefully slide the return panel (26) into the wall jamb as shown. Ensure that the panel is parallel to the edge of the base.
Adjust the return panel by sliding it in or out of the wall jamb until the hole in the panel lines up exactly with the hole in the
rail.
CAUTION: Since the panel sits close to the edge of the base, use extreme caution to ensure that the panel stays in place
and does not get knocked off of the base until it is firmly fastened.
Install return panel
A
26
A
A
B

Fix the end of the rail to the fixed panel with the second wall mount and the wall mount end cap (27). Tighten the screw
securely using an Allen key and install the cap.
16. Fix rail end to return panel
19www.camltomlin.comFLOW INSTALLATION - CORNER
A
A
A
27