Campbell Hausfeld Portable Air Compressor User manual

Pleaseread and save these instructions. Readcarefully before attempting to assemble, install, operate or maintain theproduct described.
Protectyourself and others by observing all safety informatio_ FaiMre to comply with instructionscould result inpersonal injury and/or
property damage! Retain instructions for _ture reference.
CAIMPBELL Stationary
I'IAodrlrSFELD Air Compressor
Air compressor units are intended to
provide compressed air to power
pneumatic tools and operate spray guns.
The pumps supplied are oil lubricated. A
small amount of oil carryover ispresent
in the compressed air stream.
Applications requiring air free of oil or
water should have the appropriate filter
installed The air compressor unit must
be mounted as described in the
instructions on a solid floor Any other
use of these units will void the warranty
and the manufacturer will not be
responsible for problems or damages
resulting from such misuse.
Safety Guidelines
This manual contains infoHnation that is
very important to know and understand
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS
To help recognize this information,
observe the following symbols
Danger indicates
an imminently
hazardous situation which, if not
avoided, will result in death or serious
injury.
[_WARNING] Warningindicates
a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
[_CAUTION] Cautionindicatesa
potentially
hazardous situation which, if not
avoided, MA Vresult in minor or
moderate injury.
[ NOTICE ] Noticeindicates
important
information, that if not followed, may
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occulled duling transit Make sule to
Figure 1
tighten fittings, bolts, etc., before
putting unit into service
[&WARNING] Donoroper*te
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
Since the air compr essol and othel
components (material pump, splay
guns, filtels, lubdcatols, hoses, etc)
used, make up a high plessule
pumping system, the following safety
precautions must be obselved at all
times:
1 Read all nlanuals
included with this
product carefully Be
thoroughly fanliliar
with the controls and
the propel use of the equipment.
2 Follow all local electrical and safety
codes as well as in the United
States, the National Electrical Codes
(NEB) and Occupational SaFety and
Health Act (OSHA)
FTmTTa-_
Breathable Air Warning
This compressor/pump is NOT
equipped and should NOT be used
"as is" to supply breathing quality
air. For any application of air for
human consumption, you must fit
the air compressor/pump with
suitable in-line safety and alarm
equipment. This additional
equipment is necessary to properly
filter and purify the air to meet
minimal specifications for Grade D
breathing as described in
Compressed Gas Association
Commodity Specification G 71 -
1966, OSNA 29 CFR 1910,134,
and/or Canadian Standards
Associations (CSA),
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties are void, and Campbell
Hausfeld disclaims any liability
whatsoever for any loss, personal
injury or damage.
3 Only persons well acquainted with
these rules of safe operation should
be allowed to use the compressor
4 Keep visitors away and NEVER allow
children in the work alea
5 Wear safety glasses and
use healing plotection
when operating the
unit
6 Do not stand on or use the unit as
a handhold
7 Before each use, inspect conlplessed
air system and electrical
components for signs of damage,
© 2000 Campbell Hausfeld IN227704AV 12/00

OpelatingInstluctions
deterioration,weaknessolleakage
Repairolreplacedefectiveitems
before using,
8 Check all fasteners at frequent
intervals for proper tightness
IZ_WARNINGI
Motors, electrical
equipment and controls
can cause electrical arcs
that will ignite a
flammable gas or vapor. Never operate
or repair in or near a flammable gas or
vapor. Never store flammable liquids
or gases in the vicinity of the
compressor.
I_WARNINGI
Never operate compressor _[ l_l _
without a beltguard. This
unit can start automatically
without warning. Personal
injury or property damage couM occur
from contact with moving parts,
9 Do not wear loose clothing ol
jewelry that will get caught in the
moving parts of the unit
[_,CAUTIONI
Compressor parts may be
hot even if the unit is
stopped.
10 Keep fingers away horn a running
compressor; fast moving and hot
parts will cause injury and/or burns
11 If the equipment should start to
vibrate abnormally, STOP the
engine/motor and check
immediately for the cause. Vibration
is generally a warning of trouble
12 To reduce fire hazard, keep
engine/motor exterior free of oil,
solvent, or excessive grease.
IZ_WARNINGIAnASMEcode
safety relief valve
with a setting no higher than 150 psi
MUST be installed in the tank for this
compressor. The ASME safety valve
must have sufficient flow and pressure
ratings to protect the pressurized
components from bursting.
[_CAUTIONI s..... pr....
specification decal
for maximum operating pressure. Do
not operate with pressure switch or
pilot valves set higher than the
maximum operating pressure,
13 Nevel attempt to adjust ASME
safety valve. Keep safety valve free
from paint and other accumulations.
I_WARNINGI N....... plastic
(PVC) pipe for
compressed air. Serious injury or death
could result.
Never attempt to repair or
modify a tank! Welding,
drilling or any other
modification will weaken the tank
resulting in damage from rupture or
explosion. Always replace worn,
cracked or damaged tanks,
[NOTICE ] Orainliguidfrom
tank daily.
14 Tanks rust from moisture build-Upr
which weakens the tank. Make sure
to drain tank regularly and inspect
periodically for unsafe, conditions
such asrust formation and corrosion
15 Fast moving air will stil up dust and
debris which may be harmful Release
air slowly when draining moisture or
depressurizing the compressor system
SPRAYING PRECAUTIONS
_WARNING]
Do not spray flammable
materials in vicinity of
open flame or near
ignition sources including
the compressor unit.
16 Do not smoke when splaying paint,
insecticides, or other flammable
substances.
17 Use a face mask/
respil atol when
spraying and spray in a
well ventilated area to
plevent health and file
hazalds
18 Do not direct paint or other
sprayed material at the conlplessol.
Locate complessor as tar away From
the spraying alea as possible to
minimize overspray accumulation
on the complessor
19 When splaying ol cleaning with
solvents ol toxic chemicals, follow
the instructions plovided by the
chemical manufactul el
Refer to Figure 2
INSTALLING A SHUT-OFF VALVE
A shut-off valve should be installed on
the discharge port of the tank to
contlol the air flow out of the tank.
The valve should be located between
the tank and the piping system
Pressure switch - Auto/Off Switch - In
the "auto" position, the conlplessor
shuts off automatically when tank
Stationary Air Compressor
pressule reaches the maximum pleset
pressule After air is used from the
tank and drops to a pleset low level,
the pl essul e switch automatically ruins
the motol back on In the "off"
position, the comple%ol will not
opelate. This switch should be in the
"oft" position when connecting ol
disconnecting the power cold horn the
electrical outlet.
When the pressure switch turns the
motor orryou will hear all leaking out
of the pressure switch unloadel valve
fol a short time This releases the all
pressul e From the dischalge tube and
allows the complessol to restart easier
For units without a manual switch,
whenevel the procedules call fol
ruining the switch to the OFF position,
use the switch at the disconnect
instead
Unloader -Device on pressure switch
which allows pressulized air to vent
alleviating motol restalts undel load
Regulator -The regulatol controls the
amount of air pressule released at the
hose outlet (Sold separately).
ASME Safety Valve - This valve
automatically releases air if the tank
pressure exceeds the preset maximum
Discharge tube -This tube callies
compressed air horn the pump to the
check valve This tube becomes vely
Belt Gllard Discharge Tube
e
TankDrain Valve
Figure 2

Operating Instructions
hot during use. To avoid the risk of
sevele bums, never touch the
discharge tube
Check valve - One-way valve that
allows all to enter the tank, but
prevents air in the tank from flowing
back into the compressor pump
Belt Guard - Covels the belt, motor
pulley and flywheel
Tank Drain Valve - This valve is
located on the bottom of the tank Use
this valve to dlain moistule from the
tank daily to reduce the risk of
corrosion.
Reduce tank pressure below 10 psi,
then dlain moistule flora tank daily to
avoid tank corrosion. Drain moisture
from tank(s) by opening the drain
valve located underneath the tank
I_WARNINGI
Disconnect, tag and lock
out power source, then
release all pressure from
the system before
attempting to install, service, relocate
or perform any maintenance.
LOCATION
ENOTICE I Thi.... p...... ls
not intended for
outdoor installation.
It isextremely important to install the
compressor in a clean, well ventilated
area where the surrounding air
temperature will not be more than 100°F
Provide a minimum clearance of 18
inches between the compressor
flywheel ol fan to the wall and ensure
clear access to the drain cock to
facilitate condensate drainage.
Do not locate the complessor all inlet
neal steam, paint splay, sandblast aleas
ol any other source or contamination
MOUNTING
IZ_CAUTIONIN....... the
wood shipping
skids for mounting the compressor,
FLOOR MOUNTING
(Aft Units)
On some 30 gallon models a wall cable
is provided and should be installed. If
the unit is not seculed with the wall
cable, the complessol feet MUST be
bolted to a flat, even, concrete floor ol
sepalate conclete foundation
Viblation isolators must be used
between the tank leg and the floor
(Part number MP3445 available
separately). Do not draw bolts tight
Allow the pads to absorb viblations. A
flexible coupling should be installed
between the tank and service piping.
[&WARNING] Thi.... p...... is
extremely top
heavy. The unit must be bolted to the
floor with isolation pads or secured
with the wall cable {if provided)
before operating to prevent
equipment damage, injury or death.
WALL CABLE INSTALLATION
[Provided on some 30 gaflon models)
Included with the safety cable are two
lag screws and washers.
1 Place an isolation pad beneath each
foot of the complessol to minimize
vibration
2 Position the cable through the
baseplate as shown in Figure 3
Figure 3 -Wall Cable Installation
3Place the screws through the
washels then thlough looped ends
of cable.
4 Secule the sclews to a stud within a
framed wall. Use anchors if the wall
is concl ete
[_WARNING] Donot...... the
compressor with
toggle bolts into drywall Drywall
sheeting or plaster will not support
the weight of the compressor.
[.aWARNING] Neverinstalla
shut-off valve
between the compressor pump and the
tank. Personal injury and/or equipment
damage may occur.
Vertical Models
PIPING
I_WARNINGI N....... p,astic
(PVC) pipe for
compressed air. Serious injury or death
could result.
Any tube, pipe, or hose used must have
a plessure lating highel then 150 psi
Minimum lecommended pipe size:
- up to so feet long use 1/2"
- gleatel than 50ft. long use 3/4"
Lalgel diameter pipe is always bettel.
I_WARNINGI A,,wiringand
electrical
connections must be performed by a
qualified electrician. Installations must
be in accordance with local and
national codes.
GROUNDING
This product must be grounded If the
unit comes with a factory installed
cold, plug the cold into a ploperly
sized, glounded outlet For units that
do not have a factory installed cord,
install permanent wiring from the
electrical soulce to the pressul e switch
with a ground conductor connected to
the glounding sclew on the pressure
switch A ploperly sized cord with a
glound conductor and plug may also
be installed by the user
Improperly grounded
motors are shock hazards.
Make sure all the
equipment is properly grounded.
WIRING
Local electrical wiring codes differ from
area to area. Source wiling, plug and
protector must be rated fol at least the
ampelage and voltage indicated on the
motor nameplate, and meet all electrical
codes fol this minimum Use a slow blow
fuse type T or a circuit breaker.
[Z_CAUTIONIOverheating,short
circuiting and fire
damage will result from inadequate
wiring.
Motol plotection should be used when
amotol built-in thelnlal overload
protection is not provided Some 3
phase units require amagnetic starter

OperatingInstluctions Stationary Air Compressor
r_FT_llFltFTat_a]
for thermal protection (See Figure 4).
NOTE: 120 volt, 15 amp units can be
operated on a 120 volt 15 amp cilcuit
under the following conditions:
1 No other electrical appliances or
lights are connected to the same
branch circuit.
2 Voltage supply is normal.
3 Circuit is equipped with a 15 amp
cilcuit bleaker ol a 15 amp slow
blow ruse type T (For Canada use
Type D).
If the above conditions cannot be met
or if nuisance tripping of the current
protection device occurs, it may be
necessary to operate the compressor
from a 120 volt 20 amp circuit. Some
models convelt to 240 volt opelation,
see DUAL VOLTAGE MOTOR.
GROUNDING INSTRUCTIONS
1 This product is for use on a nominal
120 or 240 volt circuit and has a
grounding plug that looks like the
plug illustrated in Fig 5. Make sure the
product is connected to an outlet
having the same conRgur ation as the
plug.This product must be grounded
In the event of an electric short circuit,
grounding reduces the risk of electrical
shock by providing an escape wire for
the electric current. This product is
equipped with a cord having a
grounding wire with an appropriate
grounding plug. The plug must be
plugged into an outlet that is properly
installed and grounded in accordance
with all local codes and ordinances
Improper use of grounding
plug can result in a risk of
electrical shock. Do not use
grounding adapter.
[ I"1,_OAV _ Z (_ 1240V1
Line Motor
M......240v
L2----I_- --
Pressure
Switch
Gr_
Single Phase
Figure 4 * Wiring Diagrams
Fused Breaker _ o
Or Disconnect #r/ ri ri
i i L2 _/L3
T1 _, ÷T2 _T3
Three Phase /"'
With Magnetic i Motor )
Starter ,,, __ .• /
2 If repail ol leplacement of the cord
or plug is necessaly, do not connect
the grounding wire to either flat
blade terminal The wire with
insulation having an outel surface
that is gleen with or without yellow
stlipes is the glounding wire
3 Check with a qualified electrician ol
selviceman if the grounding instructions
ale not completely undelstood, or if in
doubt asto whether the ploduct is
properly grounded. Do not nlodify the
plug plovided; if it will not fit the outlet,
have the ploper outlet installed by a
qualified electrician
PLUGS AND RECEPTACLES
1 If the plug on the electrical cord of
the unit is unfamiliar to you or will
not fit your particular receptacle,
Figure 5 will help you understand
why by illustrating the different
plugs and the voltages they are to
be used with
2 Make sure that the product is
connected to an outlet having the
same configuration as the plug.
3 The receptacles must be connected
to cilcuits rated to cally at least the
voltage and amperages shown.
4 NEVER have a receptacle replaced
with one of a higher amperage
before determining the change can
be made according to all electlical
codes affecting your particular area
The installation should be made by
a qualified electrician. If the
products must be reconnected for
use on different types or circuits,
the re-connecDon should be made
by qualified personnel
DUAL VOLTAGE MOTORS (SOME
MODELS)
INOTICE I Tbegr°undingplug
must be changed to
convert unit for dual voltage.
Dual voltage motors may be connected
for eithel 120 volts or 240 volts. By
comparing the plug on the cord with
the receptacles shown below, you can
determine for which voltage your
compressor is factory wired. Also check
motor decal to change from low
voltage to high voltage
All wiring must be
I_WARNINGI completed by a
qualified electrician. Discotlnect from
power source before changing any
wiring.
[_,WARNING] Wh....... rting
to an alternate
voltage, be sure the green ground wire
of the cord connects to the ground pin
of the plug and to the metal body of
the pressure switch.
ADDITIONAL HARDWARE NEEDED
Purchase hose, regulator and shutoff
valve that has a minimum rating or 150
PSIand exceeds the maximum working
plessure of the compl essol
OIL DRAIN EXTENSION
Some models include an oil drain
extension and cap (found with the owner's
manual), imtaii the oil drain extension and
cap before adding oil to the pump. To
avoid oil leaks, it ishighly recommended
to apply Teflon" tape or paste type sealant
to the threads on each end of the oil drain

OperatingInsttuctions Vertical Models
extension. Screw the cap onto one end of
the extension. Remove the oil drain plug
from the base of the pump and h%tall the
oit drain extension (SeeFigure 6).
Dipstick +--
xtonmon
Cap
Figure 6
LUBRICATION
[NCAUTION] TH+SUHITIS
SHIPPED WITHOUT
OILfFollow lubrication instructions
before operating compressor.
Ensure oil drain extension and cap has
been installed (if included) then lemove
the dipstick bleather (See Fig. 6) and rill
pump oil according to the chart
VS260000KB 6 oz
VT470200KB 115 oz
VT470000KB 12 oz
See specification label on air tank for
pump model number and refer to the
chart For the proper oil capacity. Use
SAE 30 industt ial grade air cornpt e%ot
oil ot Full synthetic motor oil like Mobil
1 10W30. Do not use regular
automotive oil such as 10W-30.
Additives in motol oil can cause valve
deposits and reduce pump life. For
maximum pump life, dlain and replace
oil after the first hour of run time
Ploper oil fill level is illustlated in
Figule 6
START-UP
[_CAUTION] Oonotattachair
tools to open end
of the hose until start-up is completed
and the unit checks OK.
MOISTURE IN COMPRESSED AIR
MoistHre in compressed air will form
into droplets as it comes from an air
compressor primp When hHmidity is
high or when a compressor is h-t
continHous HSe for an extended period
of time, this moisture will collect in the
tank When Hsing a paint spray or
sandblast glJn, this water will be carried
from the tank throHgh the hose, and out
of the gun as droplets nlixed with tile
spray material
IMPORTANT: This condensation will
cause water spots in a paintjobr
especially when spraying other than
water based paints If sandblasting, it
will cause the sand to cake and clog the
gUnr rendering it ineffective
A tilter in the air line, located as near to
the grin as possible, will help eliminate
this moistHre
[_WARNING] Neverdi....... t
threaded joints
with pressure in tank!
1 Remove the breather and fill pump
to the proper oil level See
lubrication section.
2 Open the tank drain valve. Turn
outlet valve to open air flow
3 Move pressure switch lever or knob
to the OFF position and plug in
powel cord. Move ple_sule switch
to the AUTO position to run the
unit.
4 Run the unit Fol 30 minutes, under
no load, to bleak in pump parts.
5 Move the pressure switch lever ot
knob to OFF and turn tank drain
valve to shut off air flow The
complessor is now leady rol use
[_,WARNING]
Dis_nnect, tag and lock
out power source, then
release all pressure from
the system before attempting to install,
service, relocate or perform any
maintenance+
All repairs should be pet for reed by an
authorized service replesentative
FOR [FFICIENT OPERATION:
Perfot m the following test to vet ify free
opet ation of the safety valve weekly
and follow maintenance schedule
Lever -Off
Knob
Auto/Off
Figure 7 Lever - Auto
1 Pull ring on safety valve and allow
the ring to snap back to normal
position (See Figure 8). This valve
automatically leleases air if the tank
pressure exceeds the pleset
maximum
Do not attempt to
tamper with this
valve. This valve should be checked
occasionally. Ifair leaks after the ring
has been released, or the valve is stuck
and cannot be actuated by the ring, the
safety valve must be replaced.
IACAUTIONI Alarg...... t or
fast moving air will
be released if this valve is actuated
with pressure in the tank.
2 With rnotol OFF and unplugged,
clean debris From nlotot, flywheel,
tank, air lines and pump cooling Fins
DRIVE BELT
Belts will stretch in nomlal use. Ptopet ly
adjusted, a 5-pound Force applied to
the belt between the motol pulley and
the pump will deflect the belt about
ll2"(See Figure 9)
1/2" Deflection
Figure 9

Operating Instl uctions Stationary Air Compressor
TO ADJUST DRIVE BELT:
1 Remove belt guard.
2 Loosen the fOUl fasteners holding
the motor to the baseplate.
3Shift the motor in the proper
direction. The belt must be properly
aligned when adjustment is made.
4 Adjust flywheel or motor pulley so
that the belt luns straight
5 If necessary, use a gear puller to
move the pulley on the motor shaft
Tighten setscrew after pulley is
positioned
6. Attach belt guard
STORAGE
1 When not in use, hose and
complessor should be stoled in a
cool dry place
MAINTENANCE SCHEDULE
::..-3EP3 iE.], |RTI El I!ilFJ_:, ua . _Y_r;Eil ="IEM [_ILTJr_£il,.
Check Oil Level •
Drain Tank •
Check Air Filter •
Check Safety Valve •
Clean Unit •
Check Belt Tightness •
Change Oil •
2Tanks should be drained of moisture TECHNICAL INFORMATION
and hose should be disconnected and Fol information on the operation or
hung with open ends down to allow repair, please call 1-800-543-6400 In
any moistule to drain Ohio ol outside the continental US,
3 Protect the electlical cord horn call 513-367-4811
possible damage by winding the
cord loosely alound the handle of
the unit or coiling the cord up
Troubleshooting Chart
Low discharge pressure 1 Air demand exceeds
pump capacity
2 Air leaks
3 Restricted air intake
4. Blown gaskets
5 Leaking or damaged
valves
,41|qqll'i_llillt{*t
1 Reduce air demand or use a compressor with more capacity
2 Listen for escaping air Apply soap solution to all fittings
and connections. Bubbles will appear at points of leakage
Tighten or replace leaking fittings or connections
3 Clean the air filter element.
4. Replace any gaskets proven faulty on inspection
5 Remove head and inspect for valve breakage, misaligned
valves, damaged valve seats, etc Replace defective parts and
reassemble
I_CAUTIONI headlnStalla r_w head gasket each time theisremoved
Pump overheating causes air 1 Insulating gasket
filter to melt between
Excessive noise
(knocking)
filter and head is missing
2 Broken valves/blown
gasket
1 Loose motol ol
compressor pulley
2 Lack of oil in clankcase
3 Worn connectingrod
4 Worn piston pin bores
5 Piston hitting the valve
plate
1Install gasket
2 Replace valves or install new gasket
1 Loose motol ol compressor pulleys are a very common cause
of compressors knocking. Tighten pulley clamp bolts and set-
SClews.
2 Check for proper oil level; if low, check for possible damage
to bealings. Dilty oil can cause excessive wear.
3 Replace connecting rod Maintain oil level and change oil
more frequently.
4 Remove piston assemblies horn the compressol and inspect
for excess weal Reeplace excessively worn p iston pin or
pistons, as required. Maintain oil level andchange oil more
frequently.
5 Remove the compressol head and valve plate and inspect for
carbon deposits ol othel foleign mattel on top of piston
Replace head and valve plate using new gasket. See
Lublication section fol lecommended oil

OperatingInstructions Vertical Models
Troubleshooting Chart (Continued)
rllllllfl_lillll'l
Excessive noise 6 Noisy check valve in 6 Replace
(knocking) compressor system Do not disassemble check valve with
r !1 el." l_'L_] -q L4 air pressure in tankContinued
Larg_equanityofoilinthe 1 Wornpistonrings 1 Replacewithnewrings. Maintain oil level and change oil
discharge air more frequently.
NO[E: In an oil 2 Compressor air intake 2 Clean filter Check for other restrictions in the intake system
lubricated compressor there restricted
will always be a small 3 Excessive oil in 3 Drain down to full level
amount of oil in the all complessol
stleam 4 Wlong oil viscosity 4 Use Mobil 1 low-30
Water in discharge air/tank 1 Normal operation The 1 Drain tank more often At least daily.
amount of watel
increases with humid 2 Add a filter to reduce the amount of water in the air line
weather
Motor hums and runs slowly 1 Use of extension cord 1 Do not use an extension cord Use longer air hose with
or not at all larger diameter.
2 Malfunctioning check 2 Replace check valve, unloader valve or pressure switch.
valve ol unloader valve , ._ , Do not disassemble check valve with
air pressure in tank
3 Low voltage 3 Check with voltmeteh check leset switch on motol. It leset
switch trips repeatedly, find and correct the cause See next
item.
4 Malfunctioning pressure 4 Repair or replace pressure switch
switch - contacts will not
close
Reset mechanism cuts out
repeatedly or fuses blow
repeatedly
1 Too many devices on
same circuit
2 Incorrect fuse size or
circuit breaker
3 Malfunctioning check
valve
1 Limit the circuit to the use of only the air complessol.
2 Be sure that fuses or cilcuit breakers ale lated properly
3 Replace check valve.
DO not disassemble check valve with
air pressure in tank
4 Pressure switch set too 4 Adjust or replace
high
5 Loose wiring 5. Check all electrical connections
6 Malfunctioning motor 6 Replace motor
Tank does not hold pressure 1 Worn check valve 1 Replace check valve.
when corn ressors off and
the shut o_t valve isclosed _ Do not disassemble check valve with
air pressure in tank
2 Check all connections and 2 Tighten
fittings for leaks
3 Check tank for cracks or 3 Replace tank Never repair a damaged tank
pin holes
Pressure switch 1 Malfunctioning check 1 Replace the check valve if the unloader valve bleeds oft
continuously blows air out valve constantly
the unloader valve _ Do not disassemble check valve with
air pressure in tank
Plessule switch does not 1 Malfunctioning unloadel 1 Replace the plessule switch if it does not lelease the
lelease air when the unit valve on pressule switch pressure for a sholt peliod of time when the unit shuts off.
shuts off If_-_f_r_F'_-4_ Do not disassemble pressure switch with
air pressure in tank
Excessive vibration 1. Loose fastenels I Tighten.
2. Belt needs replaced 2 Replace with correct size.
3 Belt alignment 3 Align Nywhelland pulley
7

OperatingInstluctions Stationary Air Compressol
Limited Warranty
1 DURATION: From the date of pulchase by the oliginal pulchasel as follows: Standald Duty Ploducts - One Year, Serious Duty
Products - Two Years, Extreme Duty Products - Three Years
2 WHO GIVES THIS WARRANTY (WARRANTOR):
Campbell Hausfeld /Scott Fetzer Company, 100 Production Drive, Hallison, Ohio, 45030, Telephone: [phone]
3 WHO RECEIVESTHIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell
Hausfeld product.
4 WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausteld air compressor, air tool or supplementary air
accessory supplied or manufactured by Warrantor.
5 WHAT IS COVERED UNDER THIS WARRANTY: Defects due to matelial and workmanship with the exceptions noted below
6 WHAT IS NOT COVERED UNDER THIS WARRANTY:
A Implied warl anties, including those oF melchantability and FITNESSFOR A PARTICULAR PURPOSEARE LIMITED FROM THE
DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. IFthis product isused for commercial, industrial ol lental
purposes, the warranty will apply for ninety (90) days from the date oF purchase Four cylinder single-stage and two-stage
products are not limited to a ninety (90) day wananty when used in commercial or industrial applications. Some States do
not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you
BANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT,
FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations
of incidental or consequential damages, so the above limitation or exclusion may not apply to you
C Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with
instructions provided in the owner's manual(s) supplied with product.
D Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment
E Normal adjustments or expendable items which are explained in the owner's manual(y) provided with the product including
but not limited to belts and pressure switch
F. Items or selvice that ale nol really lequiled to maintain the ploduct, i.e. lubl icants, Filtels and gaskets, etc.
G Gasoline engines and components are expressly excluded flonl coverage under this limited walranty The Purchaser must
comply with the wallanty given by the engine manufactuler which is supplied with the pl oduct
H Additional items not covered under this wan anty:
1 All Complessors
a Any component damaged in shipnlent or any failure caused by installing ol opelating unit undel conditions not in
accoldance with installation and operation guidelines
b. Pump ol valve failule caused by rain, excessive humidity or colrosive environments
c Cosmetic defects that do not interfere with compressor functionality.
d. Rusted tanks, including but not limited to rust due to implopel dlainage
e. Electlic motors and check valves after the First yeal of ownership
F Dlain cocks
g. Damage due to inlpropel wiling.
h Othel items not listed but consideled genelal wear pairs.
2 Lubricated Complessors
a. Pump wear or valve damage caused by using oil not specified
b Pump wear ol valve damage caused by any oil contamination ol by failure to follow plopel oil maintenance
guidelines
3 Belt Dlive / Direct Drive /GasDriven Compressors
a. Belts
b. Ring weal from inadequate Filtel maintenance.
c. Manually adjusted load/unload and thlottle control devices
7 RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repail ol replace, at Wan antor's option, ploducts ol component_
which are defective, have malfunctioned and/ol failed to confolm within dulation oF the walranty peliod
8 RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A.PI ovide maintenance recolds to make warranty claim.
B Poltable ploducts ol components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center
Fleight costs, if any, must be bolne by the pulchasel.
C.Use leasonable care in the opel ation and maintenance of the products asdescribed in the ownel's manual(s).
9 WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY:
A Repair or i eplacement will be scheduled and serviced according to the normal wolk flow at the selvicing location, and
depending on the availability oF leplacement parts
B IFthe pulchasel does not leceive satisfactoly lesults flora the Autholized Service Centel, the pulchasel should contact the
Campbell Hausfeld Pioduct Selvice Depaltment (see palagraph 2)
Limited Wananty applies in the U.S. and Canada only and gives you specific legal rights You may also have other rights which
valy from State to State or country to country

S'il vous plait/ire et conserver ces instructions, tire attentivement avant de monter, installer, utihser ou de proceder a I'entretien du produit
decriL Se proteger ainsl que les autres en observant routes les instructions de s_curife, sinon, iiyarisque de blessure et/ou degats materiels !
Conserver ces instructions comme reference.
( CAMPBELL Compresseur D'Air
lfLAoUSFELD Stationnaire
Les modeles de compresseurs d'ail sont
con0us pour fournir de I'air comprime
aux outils pneumatiques et pour faire
fonctionner les pistolets vapor istateur s
Les pompes four nies sont gr aissees a
I'huile. Un peu d'huile residuelle est
present dans le debit d'air comprime.
Installer les filtres appropr ies pour les
applications qui requierent de I'air libre
d'huile ou d'eau. Le compresseur d'air
doit etre monte selon les instructions,
sur un plancher solide. Autres usages
de ces modeles nieront la gar antie et le
fabr icant ne sera pas responsable pour
les pr oblemes ou dommages resultant
de I'usage incorrect.
Directives De Securite
Ce manuel contient de I'infolmation
tres importante qui est fournie pour la
sECURITE et pour EVITER LES
PROBLEMES D'EQUIPEMENT.
Rechercher les symboles suivants pour
cette information
une situation hasardeuse imminente
qui RESULTERA en perte de vie ou
blessures graves. Avertis_
[_AVERTISSEMENT[ ..... t
indique une situation hasardeuse
potentielle qui PEUTresulter en perte
de vie ou blessures graves,
[_ATTENTION[ Attention
indique
une situation hasardeuse potentielle
qui PEUT resulter en blessures.
AVIS ]Avis
indique
I'information importante pour _viter le
dommage de I'equipement,
Deballage
Lots du deballage, I'e×aminer
soigneusement poul lechercher route
trace de donlnlage susceptible de s'etl e
produit en cours de transport. Setter
tous raccords, boulons, etc, avant
d'utiliser le modele
_- 2000 Campbell Hausfeld
Figure 1
/Ve pas
_AVERTISSEMENT] raire
fonctionner un modble qui a _te
endommage pendant le transport, la
manipulation ou I'utilisation. Le
dommage peut resulter en #clatement
et peut causer des blessures ou deg_ts
materiels.
Puisque le compresseur d'air et les
autres pieces detachees (pompe,
pistolets, filtr es, gr aisseurs, tuyaux, etc)
font pattie d'un systeme de haute
pression, il est necessair e de suivr e les
precautions suivantes
1 Life attentivement tous
manuels compris avec
ce produit. Bien se
familialisel avec ce
produit, ses
commandes et son utilisation
2 Suivr e tous les codes de securite et
d'electricite Iocaux ainsi qu'aux
Etats-Unis les National Electlical
Codes (NEC) et Occupational Safety
and Health Act (OSHA)
3 Seules les personnes bien
familiar isees avec ces reglements
Avertissement D'Air Respirable
Ce compresseur/pompe WEST PAS
_quipe pour et NE DEVRAIT PAS Otre
utilisO "comme sol" pour fournir de
I'air respirable. En cas
d'applications d'air pour la
consommation humaine, le
compresseur d'air/pompe doit _tre
_quip¢_ avec de I'_quipement de
socurit_ en canalisation et
d'alarme. Cet (_quipement
additionnel est n_cessaire pour
filtrer et purifier I'air afin
d'atteindre les spocifications
minimales pour la respiration Grade
D d_crites clans le Compressed Gas
Association Commodity
Specification G7.1 =1966, OSHA 29
CFR1910.134, et/ou Canadian
Standards Associations (CSA).
DE'NEGATION DES GARANTIES
Si le compresseur est utilisO pour
les applications d'air respirable et
I'(_quipement de s(_curit_ en
canalisation et d'alarme n'est pas
utilis_ simultan_ment, les garanties
en existance seront annulOes, et
Campbell Hausfeld hie toute
responsabilit_ pour n'importe
quelle perte, blessure ou dommage.
d'utilisation doivent etre autorisees
a se selvir du complesseul.
4 Garder les visiteuls a I'ecart dWet NE
JAMAIS per[nettle les enfants dans
I'endroit de travail.
5 Utiliserdeslunettesde _
seculite et la
protection auditive
pendant I'utilisation du
modele.
6 Ne pas setenir debout sur/ni utiliser
le modele comme une prise a main.
7 Inspecter le systeme d'air conlpr ime
et pieces detachees electriques pour
route indication de dornmage,
deterioration, faiblesse ou fuites
IN227704AV 12/00
g Fr

Instluctions D'Utilisation
avant chaque utilisation. Reparer
ou lemplacel toutes pieces
detectueuses avant I'utilisation
8 Inspectel le degle de serrage de
routes les attaches par intelvalles
legulieres
[_AVERTISSEMENT I
Les moteurs, I'equipement et
loscommandes _lectriques
peuvent causer des arcs
_lectriques qui peuvent allumer un
gaz ou une vapeur inflammable. Ne
jamais utiliser ou reparer le module
pros d'un gaz ou d'une vapeur
inflammable. Nejamais entreposer les
liquides ou gaz inflammables pros du
compresseur.
demurrer sans avis, Le contact avec les
pioces mobiles peut causer des
blessures personnelles ou degats
matsriels.
9 Ne pas porter des veterller/ts
rlottants ni des b!joux qui peuvent
se prendre dans les pieces mobiles
du modele
10 Gardel les doigts a I'ecalt du
compresseur; les pieces mobiles et
chaudes peuvent causer des
blessules et/ou des blolures
11 Si I'equipement vibre
anormalement, ARRETER le moteul
et I'inspecter immediatement La
viblation est generalement une
indication d'un probleme
12 Pour leduile le lisque d'incendie,
garder I'extelieul du moteul libre
d'huile, de solvants et de graisse
excessive
[_-AVERTISSEMENT I Unjpape
de s£trete ASME avec une classification
qui ne depasse pus 1034 kPa dolt etre
installee duns le r_servoir de ce
compresseur. La soupape de sOrete
ASME dolt avoir un d_bit d'air et une
classification de pression suffisants
pour proteger les pibces pressurisdes
centre I'eclatement.
I_ATTENTIONI ,,olr,a
decalcomanie de specifications sur le
compresseur pour retrouver la pression
Compresseur D'Air Stationnaire
de service maximum. Ne pus faire
fonctionner avec un manostat ou
soupapes pilotes r#gl_s au del_ de la
pression de fonctionnement maximum.
13 Ne jamais essayer de regler la
soupape de st]rete ASME Garder la
soupape de sorete libre de peintur e
et autr es accumulations
Nejamais
IA&AVERTISSEMENT_ utiiiser
les tuyaux plastiques (CPV) pour I'air
comprim#. Ceci peut causer des
blessures graves ou la mort.
modifications peuvent affaiblir le
reservoir et peuvent r#sulter en
dommage de rupture ou d'explosion.
Toujours remplacer un reservoir use,
fendu ou endommage,
AVIS 1Porgerle
liquide
du reservoir quotidiennement.
14 L'accumulation d'humidite cause la
rouille qui peut arfaiblil le reservoir.
Purgel le reservoir legulierement et
I'inspecter peliodiquement pour la
rouille et la con osion ou autles
conditions dangereuses.
15 L'ail mouvante peut agiter la
poussiere et le debris qui peut erie
dangereux. Dissiper Fair lentement
en pulgeant I'humidite ou pendant
la depressurisation du systerne de
compl esseul
PRI_CAUTIONS BE PULVI_RISATION
I_,AVERTISSEMENT_
Ne pus pulveriser des
materiaux inflammables pros
d'une flamme ni pros d'une
source d'ignition yinclus le
compresseur,
16 Ne pas tunler pendant la pulvelisation
de peintule, d'insecticides ou d'autles
substances intlammables
17 Utiliser un masque/
respilateur pendant la
pulvel isation et
pulvelisel dans un
endroit bien ventile poul
evitel les dangels de sante et
d'incendie
18 Ne pas pulvelisel vers le
complesseul Situer le cornpresseur
aussi loin que possible de I'endloit
de pulvelisation pour minimiser
I'accumulation de surpulverisation
sur le compresseur
19 Pour pulvelisel ou nettoyel avec
des solvants ou ploduits chimiques
toxiques, suivre les instructions
toumies par le rabricant du produit
chimique
Se leferer a la Figule 2.
INSTALLATION D'UNE SOUPAPE
D'ARR[T
Une soupape d'arlet devrait etre
installee sul I'oririce de dechalge du
leselvoil poul contiolel le debit d'ail du
leselvoil Situel la soupape entre le
leselvoil et le systeme de tuyautelie
Manostat - Interrupteur Auto/Oft -
Dans la position "auto", le compl esseur
se coupe automatiquement quand la
plession du leservoil atteint la plession
maximum leglee d'avance. Une lois que
Fail est use du reselvoir et baisse a une
niveau legle d'avance, le manostat remet
le moteul en marche (on)
automatiquement. Dans la position
"oft", le compresseul ne tonctionnela
pas Cet intelrupteur devlait etre dans la
position "off" pendant le branchement
ou le deblanchement du cordon
d'alimentation de la prise de coulant.
Lorsque le manostat coupe le moteul
(off), vous entendelez de Fail qui
s'echappe de la soupape de decharge du
manostat pendant un peu de temps. Ceci
lelache la plession d'ail du tuyau de
de_;harge et permet que le compresseur
se lemet en nlalche plus facilement.
Poul les modeles sans inten upteur
manuel, Iorsqu'on demande de mettle
I'intelrupteur dans la position OFF,
utiliser I'intelrupteur a I'appareil de
deconnection au lieu.
Appareil de Dechargement -
L'appareil sul le rnanostat qui permet
que I'ail pressurise se dissipe ce qui
Carter de Tuyau de decharge
¢°urr°ie_x4 ' r
Clapet
Figure 6 Robinet de Purge de Reservoir
10 Fr