Campbell Hausfeld TF2101 User manual

Description
Aircompressorunitsareintended
toprovidecompressedairtopower
pneumatictools,operatesprayguns
andsupplyairforpneumaticvalvesand
actuators.Thepumpssuppliedwith
theseunitshaveoillubricatedbearings.
Asmallamountofoilcarryoveris
presentinthecompressedairstream.
Applicationsrequiringairfreeofoil
vaporshouldhavetheappropriate
filterinstalled.Theaircompressorunits
aretobemountedpertheinstructions
providedonasolidfloor.Anyotheruse
oftheseunitswillvoidthewarranty
andthemanufacturerwillnotbe
responsibleforproblemsordamages
resultingfromsuchmisuse.Refertothe
enclosedReplacementPartsManualto
identifycompressorassinglestageor
two-stage.
SafetyGuidelines
Thismanualcontainsinformation
thatisveryimportantto now
andunderstand.Thisinformation
isprovidedforSAFETYandto
PREVENTEQUIPMENTPROBLEMS.
Tohelprecognizethisinformation,
observethefollowingsymbols.
 Dangerindicates
 animminently
hazardoussituationwhich,ifnot
avoided,WILLresultindeathor
seriousinjury.
 Warningindicates
 apotentially
hazardoussituationwhich,ifnot
avoided,CO LDresultindeathor
seriousinjury.
 Cautionindicates
 apotentially
hazardoussituationwhich,ifnot
avoided,MAYresultinminoror
moderateinjury.
 Noticeindicates
 important
information,thatifnotfollowed,
maycausedamagetoequipment.
AirCompressors
RecordtheModelNo.,SerialNo.and
dateofpurchaseinthespacebelow.
ModelNo. ______________________
SerialNo. ______________________
Dateofpurchase _________________
Retainthesenumbersfor
futurereference.
Pleasereadandsavetheseinstructions.Readcarefullybeforeattemptingtoassemble,install,operateormaintainthe
productdescribed.Protectyourselfandothersbyobservingallsafetyinformation.Failuretocomplywithinstructions
couldresultinpersonalinjuryand/orpropertydamage!Retaininstructionsforfuturereference.
SeeWarrantyonpage10forimportantinformationaboutcommercialuseofthisproduct.
OperatingInstructions F2101, F2111, Q3010, Q3011, X2101, X2118
REMINDER:Keepyourdatedproofofpurchaseforwarrantypurposes!
Attachittothismanualorfileitforsafekeeping.
Unpacking
Whenunpac ingunit,inspectcarefully
foranydamagethatmayhaveoccurred
duringtransit.Ma esureanyloose
fittings,bolts,etc.,aretightenedbefore
puttingunitintoservice.Incaseof
questions,damagedormissingparts,
pleasecall1-800-543-6400forcustomer
assistance.Havetheserialnumber,
modelnumber,andpartslist(with
missingpartscircled)beforecalling.
DONO RE URN
HEPRODUC  O
HERE AILER!
 Donotoperate
 unitifdamaged
duringshipping,handlingoruse.
Damagemayresultinburstingand
causeinjuryorpropertydamage.
READ&FOLLOWALLINS RUC IONS
SAVE HESEINS RUC IONS
DONO DISCARD
GeneralSafety
CALIFORNIAPROPOSI ION65
 Thisproductorits
 powercordmay
containchemicals,includinglead,
knowntotheStateofCalifornia
tocausecancerandbirthdefects
orotherreproductiveharm.Wash
handsafterhandling.
 Youcan
 create
dustwhenyoucut,sand,
drillorgrindmaterials
suchaswood,paint,
metal,concrete,cement,orother
masonry.Thisdustoftencontains
chemicalsknowntocausecancer,
birthdefects,orotherreproductive
harm.Wearprotectivegear.
STOP�
IN255005AV2/12©2012
REGISTERYOURPRODUCTONLINENOW!http://www.chpower.net/reg
BreathableAirWarning
hiscompressor/pumpisNO 
equippedandshouldNO be
used“asis”tosupplybreathing
qualityair.Foranyapplicationof
airforhumanconsumption,you
mustfittheaircompressor/pump
withsuitablein-linesafetyand
alarmequipment. hisadditional
equipmentisnecessaryto
properlyfilterandpurifytheair
tomeetminimalspecifications
forGradeDbreathingas
describedinCompressed
GasAssociationCommodity
SpecificationG7.1,OSHA29
CFR1910.134,and/orCanadian
StandardsAssociations(CSA).
DISCLAIMEROFWARRAN IES
Intheeventthecompressoris
usedforthepurposeofbreathing
airapplicationandproperin-line
safetyandalarmequipment
isnotsimultaneouslyused,
existingwarrantiesarevoid,and
themanufacturerdisclaimsany
liabilitywhatsoeverforanyloss,
personalinjuryordamage.

2
OperatingInstructions
GeneralSafety
(Continued)
Sincetheaircompressorandother
components(materialpump,spray
guns,filters,lubricators,hoses,
etc.)usedma eupahighpressure
pumpingsystem,thefollowingsafety
precautionsmustbeobservedatall
times:
1. Readallmanuals
includedwiththis
productcarefully.Be
thoroughlyfamiliar
withthecontrolsand
theproperuseoftheequipment.
2. Followalllocalelectricalandsafety
codesaswellastheUnitedStates
NationalElectricalCodes(NEC)and
OccupationalSafetyandHealthAct
(OSHA).
3. Onlypersonswellacquaintedwith
theserulesofsafeoperationshould
beallowedtousethecompressor.
4. KeepvisitorsawayandNEVERallow
childreninthewor area.
5. Wearsafetyglassesandusehearing
protectionwhenoperatingtheunit.
6. Donotstandonorusetheunitasa
handhold.
7. Beforeeachuse,inspect
compressedairsystemandelectrical
componentsforsignsofdamage,
deterioration,wea nessorlea age.
Repairorreplacedefectiveitems
beforeusing.
8. Chec allfastenersatfrequent
intervalsforpropertightness.

 
Motors,electrical
equipmentandcontrols
cancauseelectricalarcs
thatwilligniteaflammablegasor
vapor.Neveroperateorrepairinor
nearaflammablegasorvapor.Never
storeflammableliquidsorgasesin
thevicinityofthecompressor.
 Never
 operate
compressorwithout
abeltguard.Thisunit
canstartautomatically
withoutwarning.Personalinjury
orpropertydamagecouldoccur
fromcontactwithmovingparts.
9. Donotwearlooseclothingor
jewelrythatwillgetcaughtinthe
movingpartsoftheunit.

 
Compressorpartsmay
behoteveniftheunitis
stopped.
10.Keepfingersawayfromarunning
compressor;fastmovingandhot
partswillcauseinjuryand/orburns.
11.Iftheequipmentshouldstart
tovibrateabnormally,STOP
theengine/motorandchec 
immediatelyforthecause.Vibration
isgenerallyanindicationoftrouble.
12.Toreducefirehazard, eepengine/
motorexteriorfreeofoil,solvent,
orexcessivegrease.
 AnASMEcode
 safetyreliefvalve
withasettingnohigherthan
200psifortwo-stagecompressors
or150psiforsinglestage
compressorsM STbeinstalled
intheairlinesorinthetankfor
thiscompressor.TheASMEsafety
valvemusthavesufficientflow
andpressureratingstoprotect
thepressurizedcomponentsfrom
bursting.Theflowratingcanbe
foundinthepartsmanual.The
maximumsafepressureratingfor
thepumpis200psi(two-stage)or
150psi(singlestage).Thesafety
valveintheintercoolerdoesnot
providesystemprotection.
 Maximum
 operating
pressureis175psifortwo-stage
compressorsand135psiforsingle
stagecompressors.Donotoperate
withpressureswitchorpilot
valvessethigherthan175psi
(two-stage)or135psi(single
stage).
13.NeverattempttoadjustASME
safetyvalve.Keepsafetyvalve
freefrompaintandother
accumulations.

 Never
attempttorepairor
modifyatank!Welding,
drillingoranyother
modificationwillweakenthetank
resultingindamagefromrupture
orexplosion.Alwaysreplaceworn,
crackedordamagedtanks.
14.Tan srustfrommoisturebuild-up,
whichwea ensthetan .Ma e
suretodraintan regularlyand
inspectperiodicallyforunsafe
conditionssuchasrustformation
andcorrosion.
 Drainliquidfrom
 tankdaily.
15.Fastmovingairwillstirupdust
anddebriswhichmaybeharmful.
Releaseairslowlywhendraining
moistureordepressurizingthe
compressorsystem.
SPRAYINGPRECAU IONS
 Donot
 spray
flammablematerialsin
vicinityofopenflameornear
ignitionsourcesincludingthe
compressorunit.
16.Donotsmo ewhensprayingpaint,
insecticides,orotherflammable
substances.
17.Useafacemas /
respiratorwhen
sprayingandsprayina
wellventilatedareato
preventhealthandfire
hazards.
18.Donotdirectpaintorothersprayed
materialatthecompressor.Locate
compressorasfarawayfrom
thesprayingareaaspossibleto
minimizeoversprayaccumulationon
thecompressor.
19.Whensprayingorcleaningwith
solventsortoxicchemicals,follow
theinstructionsprovidedbythe
chemicalmanufacturer.
Installation

 
Disconnect,tagandlock
outpowersourcethen
releaseallpressurefrom
thesystembeforeattemptingto
install,service,relocateorperform
anymaintenance.
 Donotliftor
 moveunitwithout
appropriatelyratedequipment.Be
suretheunitissecurelyattachedto
liftingdeviceused.Donotliftunit
byholdingontotubesorcoolers.Do
notuseunittoliftotherattached
equipment.
 Neverusethe
 woodshipping
skidsformountingthecompressor.
Installandoperateunitatleast
24inchesfromanyobstructionsin
aclean,wellventilatedarea.The
surroundingairtemperatureshould
notexceed100°F.Thiswillensure
anunobstructedflowofairtocool
compressorandallowadequatespace
formaintenance.
M�NU�L

3
F2101, F2111, Q3010, Q3011, X2101, X2118
Installation(Continued)
 Donotlocatethe
 compressorair
inletnearsteam,paintspray,
sandblastareasoranyothersource
ofcontamination.
NO E:Ifcompressoroperatesinahot,
moistenvironment,supplycompressor
pumpwithclean,dryoutsideair.Supply
airshouldbepipedinfromexternal
sources.Fortwo-stagecompressors
only,useadapter it(TF060502AV)
toconnectpipingtocompressor.Two
adapter itsareneededfortwo-stage
10and15HPunits.
ANKMOUN ING
Thetan shouldbeboltedintoaflat,
even,concretefloororonaseparate
concretefoundation.Vibrationisolators
shouldbeusedbetweenthetan leg
andthefloor.ModelMP367700AJ
isolatorpadsarerecommendedfor
horizontalunits.ModelMP345700AJ
isolatorpadsarerecommendedfor
verticalunits.Whenusingisolator
pads,donotdrawboltstight.Allow
thepadstoabsorbvibrations.When
isolatorsareused,aflexiblehoseor
couplingshouldbeinstalledbetween
thetan andservicepiping.

 Failure
toproperlyinstallthe
tankcanleadtocracks
attheweldedjointsand
possiblebursting.
PIPING
 Neveruseplastic
 (PVC)pipefor
compressedair.Seriousinjuryor
deathcouldresult.
Anytube,pipeorhoseconnectedto
theunitmustbeabletowithstandthe
temperaturegeneratedandretainthe
pressure.Allpressurizedcomponents
oftheairsystemmusthaveapressure
ratinghigherthanorequaltothe
200psifortwo-stagecompressorsor
150psiforsinglestagecompressors
ASMEsafetyvalvesetting.
Incorrectselectionandinstallationof
anytube,pipeorhosecouldresultin
burstingandinjury.Connectpiping
systemtotan usingthesamesize
fittingasthedischargeport.
INS ALLINGASHU -OFFVALVE
Ashut-offvalveshouldbeinstalled
onthedischargeportofthetan to
controltheairflowoutofthetan .
Thevalveshouldbelocatedbetween
thetan andthepipingsystem.
 Neverinstalla
 shut-offvalve
betweenthecompressorpump
andthetank.Personalinjuryand/
orequipmentdamagemayoccur.
Neverusereducersindischarge
piping.
Whencreatingapermanentlyinstalled
systemtodistributecompressedair,
findthetotallengthofthesystemand
selectpipesizefromthechart.Bury
undergroundlinesbelowthefrostline
andavoidpoc etswherecondensation
cangatherandfreeze.
Applyairpressuretothepiping
installationandma esurealljointsare
freefromlea sBEFOREunderground
linesarecovered.Beforeputtingthe
compressorintoservice,findandrepair
alllea sinthepiping,fittingsand
connections.
Chart1:MinimumPipeSizefor
CompressedAirLine(ininches)
LengthOfPiping
System(infeet)
CFM 25 50 100 250
10 1/2 1/2 3/4 3/4
20 3/4 3/4 3/4 1
40 3/4 1 1 1
60 3/4 1 1 1
100 1 1 1 1-1/4
DrainValve
IsolationPad
(availableseparately)
Tan
Discharge
Port
Tan Shut-OffValve
(availableseparately)
Discharge
Port
Tan Shut-OffValve
(availableseparately)
Pressure
Gauge
Pressure
Gauge
FactoryMounted
MagneticStarter
(notonallunits)
Pressure
Switch Pressure
Switch
Safety
Valve
Motor
Motor
Pump
Pump
Chec 
Valve
Discharge
Tube
Discharge
Tube
SafetyValve
Access
Figure1-VerticalUnitIdentification

Installation(Continued)
WIRING
 Allwiring
 andelectrical
connectionsmustbeperformedby
aqualifiedelectrician.Installations
mustbeinaccordancewithlocal
andnationalcodes.
 Overheating,short
 circuitingandfire
damagewillresultfrominadequate
wiring.
Wiringmustbeinstalledinaccordance
withNationalElectricalCodeandlocal
codesandstandardsthathavebeenset
upcoveringelectricalapparatusand
wiring.Theseshouldbeconsultedand
localordinancesobserved.Becertain
thatadequatewiresizesareused,and
that:
1. Serviceisofadequateampere
rating.
2. Thesupplylinehasthesame
electricalcharacteristics(voltage,
cyclesandphase)asthemotor.
3. Thelinewireisthepropersize
andthatnootherequipmentis
operatedfromthesameline.The
chartgivesminimumrecommended
wiresizesforcompressor
installations.
Recommendedwiresizesmaybelarger
thantheminimumsetupbylocal
ordinances.Ifso,thelargersizewire
shouldbeusedtopreventexcessive
linevoltagedrop.Theadditionalwire
costisverysmallcomparedwiththe
costofrepairingorreplacingamotor
electrically“starved”bytheuseof
supplywireswhicharetoosmall.
GROUNDING


Improperlygrounded
electricalcomponents
areshockhazards.
Makesureallthecomponents
areproperlygroundedtoprevent
deathorseriousinjury.
Thisproductmustbegrounded.
Groundingreducestheris ofelectrical
shoc byprovidinganescapewire
fortheelectriccurrentifshortcircuit
occurs.Thisproductmustbeinstalled
andoperatedwithapowercordor
cablethathasagroundingwire.
MO ORHOOKUPANDS AR ER
INS ALLA ION
Branchcircuitprotectionmustbe
providedasspecifiedintheUnited
StatesNationalElectricalCode,Chapter
2,“WiringDesignandProtection.”
Article210,usingtheapplicablearticle
“ForMotorsandMotorControllers,”
(Article430,Table430-152).
IMPOR AN :Overloadprotection
isrequiredforallmotors.Certain
motorshavethisprotectionbuilt-in.
Todetermineifamotorhasbuilt-in
overloadprotection,refertotheframe
sizeonthemotornameplate.
MotorswithframesizeR56HZ,Y56Y
orL143Tincludebuilt-inoverload
protection.Noadditionalprotectionis
required.UseFigure3wiringdiagram.
Motorswithframesizes184T,215T,
254Tor284Tdonothavebuilt-in
overloadprotection.Amagnetic
starterisrequired.UseFigure4wiring
diagram.
Tochangetothealternatevoltage
onthreephasemotorswith230/460
ratings:
1. Rewiremotorperdataplateon
motororinstructionsheet.
2. Chec electricratingofmagnetic
starterandreplacethermal
overloadelementsormagnetic
starterasrequired.Thevoltageand
amperageratingsarelistedonthe
motornameplate.
DIREC IONOFRO A ION
NO E:Improperrotationwillresultin
reducedunitlife.
Thedirectionofrotationmustbe
countercloc wise(asshownbythe
arrowontheflywheel)whilefacing
theflywheelsideofthepump.The
motornameplatewillshowwiring
informationforcountercloc wise
rotation.
Theproperdirectionisvery
important.Thedirectionofrotation
of3phasemotorscanbereversed
byinterchanginganytwomotor-line
leads.Forsinglephasemotors,referto
themotornameplate.
OperatingInstructions
4
Chart2:MinimumWireSize
Use75°CCopperWire
Single
Phase
Three
Phase

HP

Amps

230V
208 
230V
460 
575V
SPL
Upto22.0
10
AWG
5.0 8
AWG
12
AWG
14
AWG
7.5 8
AWG
10
AWG
12
AWG
10.0 8
AWG
12
AWG
15.0 6
AWG
10
AWG
25.0 3
AWG
8
AWG
IsolationPad
(availableseparately)
Tan
Tan Shut-OffValve
(availableseparately)
FactoryMounted
MagneticStarter
(notonallunits)
Pump
Discharge
Tube
Motor
SafetyValve
Access
Figure2-HorizontalUnitIdentification
DrainValve
DischargePort
PressureSwitch
Pressure
Gauge
Chec 
Valve

Operation
IMPOR AN :Chec motorrotation
beforeoperatingthecompressor.
Alllubricatedcompressorpumps
dischargesomecondensedwater
andoilwiththecompressedair.
Installappropriatewater/oilremoval
equipmentandcontrolsasnecessaryfor
theintendedapplication.
 Failuretoinstall
 appropriatewater/
oilremovalequipmentmayresultin
damagetomachineryorworkpiece.
GUARDING
 The
 belt
guardprovidedmust
beinstalledbefore
operatingtheunit.
Allmovingpartsmustbeguarded.
Allelectricalcoversmustbeinstalled
beforeturningonthepower.
LUBRICA ION
 THIS NIT
 CONTAINSNOOIL.
Beforeoperatingcompressor,fill
crankcasewithcompressoroil
accordingtotheoilcapacitychart.
Someresidualoilmaystillbeinthe
pumpleavingathincoatonthesight
glass,however;thereisnotenough
oiltooperatetheunit.Fillpumpwith
single-viscosity,ISO100,non-detergent,
compressoroil.
UsepartnumberST126700AV,
compressoroilorMobil1®5W30or
10W30syntheticoilmayalsobeused.
Addoilonlythroughtheoilfillplug.
Pouringoilintoanyotherorificewill
causeoiltolea andsprayoutduring
operation.
F2101, F2111, Q3010, Q3011, X2101, X2118
5
L1 L2
T2T1
X2
T2
X2
L1 L2 L3
T3
T1
Filltothecenterofthesightgaugeor
maximummar ondipstic (see
Figure5).
 singanyother
 typeofoilmay
shortenpumplifeanddamage
valves.
Low
Max
Figure3-ForMotorFrameSizes
R56HZ,Y56YorL143 .
RefertoMotorNameplate
Motor
Ground
L3(for3phasewiringonly)
L2
L1
SinglePhase/ThreePhase
WiringDiagram
Figure4-ForMotorFrameSizes184 ,215 ,254 or284 .
RefertoMotorNameplate
SinglePhase
WiringDiagram
Motor
Circuit
Brea er
orFused
Disconnect
ThreePhase
WiringDiagram
Motor
Coil Coil
Circuit
Brea er
orFused
Disconnect
Over
Load
Over
Load
Thermal
Unit
Thermal
Units(3)
Figure5-OilFillDiagrams
Full
Low
SightGauge
OilFill
Plug
Breather
Cap Breather
Cap
OilFill
Plug
Oil
Drain
Plug
Fill
Line
OilDrain
Plug
Drainon
side
Dipstic and
OilFill
Drain
Dipstic and
OilFill
Pressure
Switch
Pressure
Switch

Operation(Continued)
RECOMMENDEDBREAK-INPERIOD
Thecompressorshouldberun
continuouslyforonehourtoallow
properseatingofthepistonrings.
1. Opendrainvalvecompletelyand
runthecompressorfor60minutes
(SeeFigure6).
2. Turnoffthecompressorandclose
drainvalve.Thecompressorisnow
readyforuse.
Ifthecompressorisrununderhumid
conditionsforshortperiodsoftime,the
humiditywillcondenseinthecran case
andcausetheoiltoloo creamy.Oil
contaminatedbycondensedwaterwill
notprovideadequatelubricationand
mustbechangedimmediately.Using
contaminatedoilwilldamagebearings,
pistons,cylindersandringsandisnot
coveredunderwarranty.Toavoidwater
condensationintheoil,periodically
runthecompressorwithtan pressure
near150psifortwo-stagecompressors
or120psiforsinglestagecompressors
byopeningthedrainvalveoranair
valveconnectedtothetan orhose.
Runthepumpforanhouratatimeat
leastonceawee ormoreoftenifthe
condensationreoccurs.
IMPOR AN :Changeoilafterfirst50
hoursofoperation.
PRESSURESWI CH,S AR -S OP
NO E:Thiscompressorhasamaximum
operatingpressureof175PSIfor
two-stagecompressorsor135PSI
forsinglestagecompressors.Donot
alterpressuresettingsoncontrol
componentsabovethislimit.
Thecompressorunitstartsandstops
basedonpresetpressureswitch
settings.Thepressureswitchcontains
anunloaderwhichisasmallvalvethat
ventsairtoallowthemotortostart
easily(SeeFigure7).
CON INUOUSRUNOPERA ION
Toconverttocontinuousrunoperation
aseparateunloadingdevicemustbe
installedbytheuserbetweenthepump
andthetan .Theexistingchec valve
mustberemoved.
CRANKCASEBREA HER
Duringsevereoperatingconditionsor
initialstart-up,someoilmayaccumulate
atthecran casebreatheropening.This
isnormalandwilldiminishasthepump
accumulatesruntimeandthepiston
ringsbecomefullyseated.
OperatingInstructions
6
Maintenance

 
Disconnect,tagandlock
outpowersourcethen
releaseallpressurefrom
thesystembeforeattemptingto
install,service,relocateorperform
anymaintenance.
Inordertomaintainefficientoperation
ofthecompressorsystem,chec the
airfilterandoillevelbeforeeachuse.
TheASMEsafetyvalveshouldalso
bechec eddaily(SeeFigure8).Pull
ringonsafetyvalveandallowthe
ringtosnapbac tonormalposition.
Thisvalveautomaticallyreleasesairif
thetan pressureexceedsthepreset
maximum.Ifairlea saftertheringhas
beenreleased,orthevalveisstuc and
cannotbeactuatedbythering,the
ASMEsafetyvalvemustbereplaced.
 Donotattemptto
 tamperwiththe
ASMEsafetyvalve.
ANK
 
 Never
attempttorepairor
modifyatank!Welding,
drillingoranyother
modificationwill
weakenthetankresultingin
damagefromruptureorexplosion.
Alwaysreplaceworn,crackedor
damagedtanks.
 Drainliquidfrom
 tankdaily.
Thetan shouldbecarefullyinspected
ataminimumofonceayear.Loo 
forcrac sformingnearthewelds.If
acrac isdetected,removepressure
fromtan immediatelyandreplace.
COMPRESSORLUBRICA ION
SeeOperation.Addoilasrequired.
Theoilshouldbechangedeverythree
monthsorafterevery500hoursof
operation;whichevercomesfirst.Only
pressurelubricatedpumpshaveanoil
filter.
Figure6-OpeningDrainValve
Figure7-PressureSwitch
Totan pressure
Unloader
Figure8
MOIS UREINCOMPRESSEDAIR
Moistureincompressedairwillform
intodropletsasitcomesfromanair
compressorpump.Whenhumidity
ishighorwhenacompressorisin
continuoususeforanextendedperiod
oftime,thismoisturewillcollectin
thetan .Whenusingapaintspray
orsandblastgun,thiswaterwillbe
carriedfromthetan throughthe
hose,andoutofthegunasdroplets
mixedwiththespraymaterial.
IMPOR AN :Thiscondensation
willcausewaterspotsinapaintjob,
especiallywhensprayingotherthan
waterbasedpaints.Ifsandblasting,it
willcausethesandtoca eandclog
thegun,renderingitineffective.A
filterintheairline,locatedasnearto
thegunaspossible,willhelpeliminate
thismoisture.

F2101, F2111, Q3010, Q3011, X2101, X2118
7
Maintenance(Continued)
AIRFIL ER
Neverrunthecompressorpump
withoutaninta eairfilternor
withacloggedinta eairfilter.Use
compressedairtoblowthefilterclean.
Donotwashoroiltheelement.Ifit
cannotbeblownclean,thefiltermust
bereplaced.Operatingcompressor
withadirtyfiltercancausehigh
oilconsumptionandincreaseoil
contaminationinthedischargeair.
IN ERCOOLER( WO-S AGE
COMPRESSORSONLY)
 Intercoolerfins
 aresharp,always
wearglovesandusecarewhenyou
cleanorworkneartheintercooler.
Wee ly,chec theintercoolertobesure
allfittingsaresecureandtight.Blowall
dirt,dustandotheraccumulationsfrom
theintercoolerfins.
COMPONEN S
Turnoffallpoweranduselightair
pressuretoblowdustandforeign
materialfromcylinderhead,motor,fan
blades,airlines,intercoolerandtan 
onamonthlybasis.
BEL S
 Lockoutandtag
 thepowerthen
releaseallpressurefromthetankto
preventunexpectedmovementofthe
unit.
Chec belttensionevery3months.
Adjustbelttensiontoallow3/8to1/2
inchdeflectionwithnormalthumb
pressure.Also,alignbeltsusinga
straightedgeagainstthefaceofthe
flywheelandtouchingtherimonboth
sidesoftheface.Thebeltsshouldbe
paralleltothisstraightedge(see
Figure9).DimensionAshouldbethe
sameasBandCtoensureproper
alignmentofthebelts.
Slotsinthebed-plateallowforsliding
themotorbac andforthtoadjustbelt
tension.
S ORAGE
Ifcompressoristobestoredforashort
periodoftime,ma esurethatitis
storedinanormalpositionandina
coolprotectedarea.
� B
C
AirCompressor
Motor
Flywheel
StraightEdge
Setscrew
Motor
Drive
Pulley
Figure9- opView
roubleshootingChart
Symptom PossibleCause(s) CorrectiveAction
Motorhumsand
runsslowlyornot
atall
1.Lowvoltageornovoltage 1.Chec withvoltmeter,chec overloadrelayinmagneticstarterorreset
switchonmotor.Ifoverloadorresetswitchtripsrepeatedly,findand
correctthecause.Seenextitem
2.Shortedoropenmotorwinding 2.Replacemotor
3.Malfunctioningchec valveor
unloadervalve
3.Replacechec valveorunloadervalve
4.Malfunctioningpressureswitch-
contactswillnotclose
4.Repairorreplacepressureswitch
Resetmechanism
cutsoutrepeatedly
orfusesblow
repeatedly
1.Pressureswitchsettoohigh 1.Adjustorreplace
2.Malfunctioningchec valve 2.Cleanorreplacefaultyvalve
3.Incorrectfusesizeormagnetic
starterheaters
3.Besurethatfusesandheatersareratedproperly
4.Malfunctioningmotor 4.Replacemotor
5.LooseWiring 5.Chec allelectricalconnections
MAIN ENANCESCHEDULE
Operation Daily Weekly Monthly 3Months
Chec SafetyValve �
DrainTan (SeeFigure6) �
Chec OilLevel �
CleanorChangeAirFilter �
Chec Intercooler(two-stage
compressorsonly) �
CleanUnitComponents �
Chec BeltTightness �
ChangeOil(SeeFigure5) �
ChangeOilFilter(Pressure
lubricatedpumpsonly) �

Excessivenoisein
operation
1.Loosepulley,flywheel,belt,belt
guard,etc
1.Tighten
2.Lac ofoilincran case 2.Chec fordamagetobearings,replenishoil
3.Compressorfloormountingloose 3.Shimtolevelandtightenorplaceonislolatorpads
4.Malfunctioningchec valve 4.Replacechec valve
5.Unitnotonvibrationpads 5.Installvibrationpadsundercompressorfeet
Mil yoilinoil
reservoir
Watercondensingincran casedue
tohighhumidity
Pipeairinta etolesshumidairsource.Runpump
continuouslyforonehour
Excessiveoil
consumptionoroil
inairlines
1.Besurethereisaproblem 1.Diagnoseoilcontaminationproblemsbytestingthedischargeairor
measuringoilconsumptionfromthecran case
2.Restrictedairinta e 2.Cleanorreplaceairfilter
3.Wrongoilviscosity 3.Drainoil.Refillwithoilofproperviscosity
4.Wornpistonrings 4.Replacerings
5.Oillea s 5.Tightenbolts,replacegas etsoro-rings
6.Scoredcylinder 6.Replacecylinder
Waterindischarge
air
1.Excessivewaterintan 1.Draintan
2.Hot,humidweather 2.Purchasedryer
Airblowingoutof
inlet
1.Bro enfirststageinletvalve(two-
stageunit)
1.Replacevalveassembly
2.Bro eninletvalve(singlestage
unit)
2.Replacevalveassembly
Insufficientpressure 1.Airdemandtoohigh 1.Limitairusage
2.Lea sorrestrictionsinhosesor
piping
2.Chec forlea sorrestrictioninhoseorpiping
3.Slippingbelts 3.Tightenbelts
Tan doesnothold
pressurewhen
compressorisoff
andshutoffvalveis
closed
1.Wornchec valve 1.Replacechec valve
 Donotdisassemblecheckvalvewithair
 intank
2.Chec allconnectionsandfittings
fortightness
2.Tighten
3.Chec tan forcrac sorpinholes 3.Replacetan .Neverrepairadamagedtan
Excessivebeltwear.
(Lightdustfrom
startisnormal.
Wornbeltsseparate
atlayers)
1.Pulleyoutofalignment 1.Realignmotorpulley
2.Beltstootightortooloose 2.Adjusttension
Tan pressurebuilds
slowly
1.Dirtyairfilter 1.Cleanorreplacefilterelement
2.Blowncylinderheadgas et 2.Installnewgas et
3.Worn/bro eninta e/discharge
valves
3.Installnewvalveplateassembly
4.Airlea s 4.Tightenjoints
Tan pressure
buildsupquic lyon
compressor
Excessivewaterintan Draintan ,chec speed.SeePerformancetable
ASMEsafetyvalve
popsopenwhile
compressoris
running
1.Wrongpressureswitchsetting 1.Adjusttolowerpressure(175psimaximumfortwo-stageunitor
135psiforsinglestageunit)(SeeOperation)
2.MalfunctioningASMEsafetyvalve 2.ReplaceASMEsafetyvalve
3.Pressureswitchcontactswelded 3.Replacepressureswitch
Pressureswitch
continuouslyblows
airouttheunloader
valve
Malfunctioningchec valve Replacethechec valveiftheunloadervalvebleedsoffconstantly
Pressureswitch
unloadervalvedoes
notreleaseairwhen
theunitshutsoff
Malfunctioningunloadervalveon
pressureswitch
Replacethepressureswitchiftheunitdoesnothissforashortperiod
oftimewhentheunitshutsoff
Interstagesafety
valvepopsoffwhile
theunitisrunning
1.Headgas etorthegas etinthe
valveplateassemblyblown
1.Replacevalveplateandgas ets
2.Valvenotseatingproperly 2.Replacevalveplateandgas ets
3.Malfunctioningsafetyvalve 3.Replacesafetyvalve
Interstagesafety
valvepopsoffafter
theunitshutsoff
Malfunctioningtan chec valve Replacethechec valve
OperatingInstructions
8
roubleshootingChart(Continued)
Symptom PossibleCause(s) CorrectiveAction

F2101, F2111, Q3010, Q3011, X2101, X2118
9
ServiceRecord
Date MaintenancePerformed ReplacementComponentsRequired

LimitedWarranty
1. DURATION:Fromthedateofpurchasebytheoriginalpurchaserasfollows:OneYearasindicatedonproductspecification
label.
2. WHOGIVESTHISWARRANTY(WARRANTOR):CampbellHausfeld/ScottFetzerCompany,100ProductionDrive,
Harrison,Ohio,45030,Telephone:(800)543-6400
3. WHORECEIVESTHISWARRANTY(PURCHASER):Theoriginalpurchaser(otherthanforpurposesofresale)oftheCampbell
Hausfeldcompressor.
4. WHATPRODUCTSARECOVEREDBYTHISWARRANTY:ThisCampbellHausfeldaircompressor.
5. WHATISCOVEREDUNDERTHISWARRANTY:PartsandLabortoremedysubstantialdefectsduetomaterialand
wor manshipduringthefirstyearofownershipwiththeexceptionsnotedbelow.Partsonlytoremedysubstantialdefects
duetomaterialandwor manshipduringremainingtermofcoveragewithexceptionsnotedbelow.
6. WHATISNOTCOVEREDUNDERTHISWARRANTY:
A.Impliedwarranties,includingthoseofmerchantabilityandFITNESSFORAPARTICULARPURPOSEARELIMITEDFROM
THEDATEOFORIGINALPURCHASEASSTATEDINTHEDURATION.Ifthecompressorisusedforcommercial,industrial
orrentalpurposes,thewarrantywillapplyforninety(90)daysfromthedateofpurchase.Two-stagecompressorsare
notlimitedtoaninety(90)daywarrantywhenusedincommercialorindustrialapplications.SomeStatesdonotallow
limitationsonhowlonganimpliedwarrantylasts,sotheabovelimitationsmaynotapplytoyou
B. ANYINCIDENTAL,INDIRECT,ORCONSEQUENTIALLOSS,DAMAGE,OREXPENSETHATMAYRESULTFROMANYDEFECT,
FAILURE,ORMALFUNCTIONOFTHECAMPBELLHAUSFELDPRODUCT.SomeStatesdonotallowtheexclusionor
limitationsofincidentalorconsequentialdamages,sotheabovelimitationorexclusionmaynotapplytoyou.
C. Anyfailurethatresultsfromanaccident,purchaser’sabuse,neglectorfailuretooperateproductsinaccordancewith
instructionsprovidedintheowner’smanual(s)suppliedwithcompressor.
D.Pre-deliveryservice,e.g.assembly,oilorlubricants,andadjustment.
E. Itemsorservicethatisnormallyrequiredtomaintaintheproduct,e.g.lubricants,filtersandgas ets,etc.
F. Gasolineenginesandcomponentsareexpresslyexcludedfromcoverageunderthislimitedwarranty.ThePurchaser
mustcomplywiththewarrantygivenbytheenginemanufacturerwhichissuppliedwiththeproduct
G.Additionalitemsnotcoveredunderthiswarranty:
1.ExcludeditemspertainingtoAllCompressors
 a.Anycomponentdamagedinshipmentoranyfailurecausedbyinstallingoroperatingunitunderconditionsnot
 inaccordancewithinstallationandoperationguidelinesordamagedbycontactwithtoolsorsurroundings.
 b.Pumporvalvefailurecausedbyrain,excessivehumidity,corrosiveenvironmentsorothercontaminants.
 c.Cosmeticdefectsthatdonotinterferewithcompressorfunctionality.
 d.Thefollowingcomponentsareconsiderednormalwearitemsandarenotcoveredafterthefirstyearof
 ownership.Electricmotor,chec valve,pressureswitch,regulator,pressuregauges,hose,tubing,pipe,fittings
 andcouplers,screws,nuts,hardwareitems,belts,pulleys,flywheel,airfilterandhousing,gas ets,seals,oillea s,
 airlea s,oilconsumptionorusage,pistonrings.
 e.Damageduetoincorrectvoltageorimproperwiring.
 f. Otheritemsnotlistedbutconsideredgeneralwearparts.
 g.Pressureswitches,airgovernors,load/unloaddevices,throttlecontroldevicesandsafetyvalvesmodifiedfrom
 factorysettings.
 h.Damagefrominadequatefiltermaintenance.
2.ExcludeditemsspecifictoLubricatedCompressors:
 a.Pumpwearorvalvedamagecausedbyusingoilnotspecified.
 b.Pumpwearordamagecausedbyanyoilcontamination.
 c.Pumpwearordamagecausedbyfailuretofollowproperoilmaintenanceguidelines,operationbelowproperoil
 leveloroperationwithoutoil.
H.Labor,servicecall,ortransportationchargesafterthefirstyearofownershipofstationarycompressors.Stationary
compressorsaredefinedasnotincludingahandleorwheels.
7. RESPONSIBILITIESOFWARRANTORUNDERTHISWARRANTY:Repairorreplace,atWarrantor’soption,compressoror
componentwhichisdefective,hasmalfunctionedand/orfailedtoconformwithinthedurationofthespecificwarranty
period.
8. RESPONSIBILITIESOFPURCHASERUNDERTHISWARRANTY:
A.Providedatedproofofpurchaseandmaintenancerecords.
B. CallCampbellHausfeld(800-543-6400)toobtainyourwarrantyserviceoptions.Freightcostsmustbebornebythe
purchaser.
C. Usereasonablecareintheoperationandmaintenanceoftheproductsasdescribedintheowner’smanual(s).
D.Repairsrequiringovertime,wee endrates,oranythingbeyondthestandardmanufacturerwarrantyrepairlabor
reimbursementrate.
E. Timerequiredforanysecuritychec s,safetytraining,orsimilarforservicepersonneltogainaccesstofacility.
F. Locationofunitmusthaveadequateclearanceforservicepersonneltoperformrepairsandeasilyaccessible.
9. WHENWARRANTORWILLPERFORMREPAIRORREPLACEMENTUNDERTHISWARRANTY:Repairorreplacementwillbe
scheduledandservicedaccordingtothenormalwor flowattheservicinglocation,anddependingontheavailabilityof
replacementparts.
ThisLimitedWarrantyappliesintheU.S.,CanadaandMexicoonlyandgivesyouspecificlegalrights.Youmayalsohave
otherrightswhichvaryfromStatetoStateorcountrytocountry.
OperatingInstructions
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