Camtec HPV10001 User manual

Camtec Power Supplies GmbH – Gewerbestraße 30 – D-76327 Pfinztal – Germany p.1/3 06.13C
Phone [phone] - Fax [phone] – www.camtec-gmbh.com - in[email protected]m
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
HPV10001 DIN Rail
Made in Germany
1000 Watts Power Supply -20...+70°C
Single Output: 72V, 110V, 150V, 220V, 300V
Short Specification:
•
Metal housing
•Up to 93% efficiency
•-20°C...+60°C full output power
•Free air convection
•Galvanic insulated
•Continuous short circuit protected
•Overload & low voltage protected
•Soft start & auto recovery
•Hold up time >30ms
•
Continuous zero load proof
•AC-Input 115/230Vac
•EMI/EMS EN61000-6-2,3, EN55022 class B
•IEC(EN)60950-1
•Series & parallel operation n+1
•DIN Rail TS35mm
•Spring-type terminal AWG20 - 6 /0,5...12mm²
•24 hours burn in test
•High reliability, shock & vibration proof
In accordance with IEC60950-1
1-stage forward converter with classic VI-characteristic for
complex loads like DC-drives, LED and UPS -applications

Camtec Power Supplies GmbH – Gewerbestraße 30 – D-76327 Pfinztal – Germany p.2/3 06.13C
Phone [phone] - Fax [phone] – www.camtec-gmbh.com - in[email protected]m
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
AC
Input
90
..132V
ac / 184..265Vac , 47…63Hz , 250
…375Vdc
AC
Input Rating
1
15Vac <16.8A 230Vac <9
A
Rated D
C Voltage
72V
110V
150V
220V
300V
*
Rated DC Current
13.9A
(1000W)
9.1A
(1000W)
6.7A
(1000W)
4.55
A
(1000W)
3.33
A
(1000W)
Ripple [mVpp]
230Vac
20
0
(20MHz)
2
50
(20MHz)
25
0
(20MHz)
3
00
(20MHz)
40
0
(20MHz)
Output adj. range
58...86
V
86
...132
V
132
...180V
180
.
..240
V
264
...36
0V
Order code:
H
PV10001.Vout+(T= DIN Rail ; W= wall mount) Example: 150V for DIN
-
Rail = HPV10001.150T
*upon request
Tolerance calibration
± 1
%
Response on load switch
< ± 0
.1
% 10
-
100%, 100
-
10%
Stabilit
y on load switch
<1ms 10
-
100%, 100
-
10%
Basic load
None required
Efficiency typ.
9
2
%
Load protection
1,05
x I
rated
,auto recovery
Voltage protection
140
% of U
out
, auto recovery
Short circuit protection
Continuous
Temperature control
Yes
Hold up
time (230Vac)
>
30
ms
Circuit breaker recommended
C
16
A
Inrush current
(230Vac)
<
84
A
Connections:
1 = N
SK1 2 = L
3 = GND
1 = DC +
2 = DC +
SK2 3 = DC -
4 = DC -
B Single/Parallel-
operation
Accessory:
Plug spring-type terminal
for Power Good Relay
Art.Nr.: 3520037
(2 pins) (each
package = 10 pcs)
Soft start
100
ms typical
Cooling
Controlled Fan (EBM
-
Papst)
Operating temperature
-
20°C
…+70°C
Storage temperature
-
40°C
…+85°
C
EMI
EN55022 class B
EM
S
EN61000
-
6
-
2,3
S
aftey
cUL60950
,
EN60950
-
1
S
afety class
1(A)
VDE0805, VDE0100
Creepage distances
> 8mm
Input
-
/
output isolation
AC
-
Input/DC
-
Output
: 3KV, Input/GND 2KV,
Output/GND 500Vdc
Power Good Relais
Not available
MTBF
IEC6
1709
40
00
00h
MTTF IEC60050
12
7.196
h (40°C/230Vac/75%)
Relative air
h
umidity
95% n
ot condensing
@ 25°C
C
lima
tic class
3K3
Safety class
II A (
pollution degree
)
Nominal altitude (max.)
3000m
over sea level
Dimensions
(HxWxD)
156x200x118
.5
mm
Weight
33
00g
Sp
r
ing types terminals in/out
AWG20...AWG6 / 0,5...12mm²
Camtec-Concept:
The Camtec power supply models provide high power density in a small housing. Camtec consequently follows the highest product
quality. We only use brand parts of the leading manufacturers on the highest level available. The advanced thermical design affords
and the use of 125°C High-End Elkos at recommended places offers the synergetic effect of novel product life time. The HPV power
supply series is being manufactured in our on FAB in Germany.
Parallel and Serial Operation:
Camtec power supplies of the same model & the same output voltage can operate in parallel or serial mode. Generally the use of
external electrical parts is not recommended. Make sure that the output voltage of all the involved units is accurately adjusted with a
tolerance of at least ±1%. Apply equal wiring lengths to connect the load. We recommend to use a neutral point wire network or to use
power bars. In serial mode please observe national safety norms for dangerous voltage. The switcher B selects between the single
and the parallel operation setup. Set to parallel mode the VI-chart of the power supply will be smoothly bent. In result the PWM-circuit
switches somewhat more softly. The power distribution between the involved power supply units is being more accurate. The team-
play is being more harmonious. The HPV04801-Serie is prepared to operate up to 300Vdc with floating outputs.

Camtec Power Supplies GmbH – Gewerbestraße 30 – D-76327 Pfinztal – Germany p.3/3 06.13C
Phone [phone] - Fax [phone] – www.camtec-gmbh.com - in[email protected]m
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
A B
118,5
VI-Characteristic and Over Boost Operation (temperature control)
The HPV04801-Models base on a classic forward resonant converter. The HPV series provides an ideal at right angel VI-chart and with no
fold back. In result the HPV power supply units excellently apply to complex loads, LED-applications and dc-drives. Intentional our engineers
avoided to design an excessive power boost that can be found in less exact working control circuits of some power supply units on the
market. The HPV design places reliance on extraordinary huge electrolytic capacity that saves immense power reserves. The main
advantage of such a design is that the HPV power supply unit delivers its energy always constantly and always controlled. Even in fault
operation the connected load will never be endangered.
The Temperature Control follows the VI-characteristic. The output power will decrease over the voltage; the current will be delivered
constantly. In case of dangerous overheating the HPV will be safety shut down. After heat dissipation the HPV restarts (soft start)
automatically (auto recovery mode).
Coating Option
(Option C):
We offer the HPV-series with optional coating. It is to be used in e.g. dusty, dirty, high humidity, or in awaiting quick temperature
changes. Short circuit and corrosion at print board lines and at solder points can be prevented. The coat itself is a transparent acrylic
resin. It is procured with a robotics varnishing machine.
Peters SL 1306 N-FLZ (transparent) IEC60216-1 2001, IPC-CC-830B, UL listed as permanent coating FileNo.: E80315 , UL94V-0
Safety Instructions: Please read all warnings and advices carefully before installing or operating the power supply. Retain this operation manual
always ready to hand.The power supply must be installed by specialist staff only.
Installation:
1.) The HPV is designed for systems fulfilling the safety norms of
dangerous voltages/energy and fire prevention
2.) Installation is restricted to specialists only, make sure that the AC
wire system is free of voltage
3.) Opening the HPV, making any modifications to it, dismounting any
screws from it, operating the HPV out of specification and/or using it
in appropriate area will unevitably result in loosing manufactureres
guarantee; we decline taking any responsibility for risk of demages
caused to someones health or to any installed system.
4.) Attention: The HPV has an internal input fuse. It is necessary to wire
an automatic circuit braker to the line. We suggest to use a 16A-
type with B-characteristic. It is verboten to operate the HPV without
protective earth wired. It essential to install a line switch before the
HPV.
Warnings:
Disregard these warnings can cause fire, electic shock, serious
accident and death.
1. Never operate the HPV without Protective Earth
Conductor
2. Before connecting the HPV to the AC wire system
make all wires free of voltage and assure accidently
switch on
3. Allow neat and professionel cabeling
4. Never open nor try to repair the HPV by yourself.
Inside are dangerous voltages that can cause electric
shock hazard.
5. Avoid metal pieces or other conductive material to fall
into the HPV
6. Do not operate the HPV under damp or wet conditions
7. It is verboten to operate the HPV under Ex conditions
or in Ex-Area
position for free air convection
Konvektion
Airflow
Airflow
114,5
B
All parameters base on 15 minutes run-in @ full load / 25°C / 230Vac 50/60Hz, as otherwise stated.