Camtec HSEUREG10001 Series User manual

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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Camtec Power Supplies GmbH – Gewerbestrasse 30 – D-76327 Pfinztal – Germany p.1/8 (12.2017.02.0)
Phone [phone] - Fax [phone] – www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
HSEUREG10001
1000W Programmable DC Lab Power Supply, TS35mm DIN-Rail
Specification:
• Save 0–Umax programming
• Multi interface 0-10V & 0-20mA
• Sense & Shutdown (remote ON/OFF)
• N+1 parallel operation
• Natural Convection
• Precise dynamic response on load change
• Designed for long life under full stress
• Strong input filters
• High reliability, shock & vibration proof
• EMC meets CE norm class B
• Over Voltage and continuous short circuit protection
• Double terminals 4x AWG20 – AWG6 (0,5 – 16mm²)
Models Programmable Voltage
HSEUREG100
01.015T
0
-
15Vdc / 50
A
HSEUREG100
01.030T
0
-
30Vdc / 33
A
HSEUREG100
01.050T
0
-
50Vdc / 20
A
HSEUREG100
01.090T
0
-
90Vdc / 11.2
A
HSEUREG100
01.130T
0
-
130Vdc / 7.8
A
HSEUREG100
01.180T
0
-
180Vdc / 5.6
A

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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Phone [phone] - Fax [phone] – www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
Technical
Concept
The Camtec HSEUREG models are high
-
precision lab power supplies „Made in Germany“. These power supplies
are designed for power systems in the testing automation and for industrial use.
For more than 20 years the Camtec Power Supplies manufactures high-end switch mode power supplies in Germany. A
field breakdown of below 4 sigma over a 10 years period under review approves our ambitious quality concept. Each
manufactured Camtec product passes several 100% random tests for each detailed function and a full-load Burn-In test.
Although it is not required from the safety norms our production applies a routine safety test to each manufactured device,
even if it is an extra low-voltage model. The components in the assembled device pass stress aging to achieve an even
level and to prevent from delayed failures. Our internal product engineering guidelines provide a clear target: Camtec
product reputation must say „mount and forget“. Quality is never a mere promise for our team.
The HSEUREG laboratory power supplies provide low noise and ripple, a very quick programming, and an absolutely
precise setting at high load changes. With an efficiency up to 90% the devices are highly energy efficient.
Equipped with high-end capacitors of outstanding lifetime our power supplies guarantee a very long and reliable operation
time. The circuit design of the HSEUREG Series allows cope playing with complex loads. The internal protection circuits
protect the power supply and the connected system, even in exceptional situations. The HSEUREG series is protected from
high transients by strong filters with high energy efficiency. All inputs and outputs and the interface are electrically isolated.
The design specifications call for the highest standards of safety and interference suppression. The device was developed
in accordance with the requirements of IEC/CSA/UL60950-1 and the EMC standards EN55022 Class B.
The 480W and 720W models provide natural convection. The 1kW models use a forced air cooling system with a two
stages fan. In selecting the fan, as with all our power supplies, in our opinion we use with the German manufacturer EBM
Papst the highest quality and most reliable devices in the world market.
Design Conception
The HSEUREG power supply series realizes high programmable power in a space-saving housing. Latest generation
electrical devices relate to the high reliability of all CAMTEC products. The CAMTEC philosophy is, to employ 125°C low
ESR ultra long life capacitors where expedient to achieve a superior lifetime of the product. The HSEUREG power supply is
made for high reliable and demanding industrial applications like galvanic systems, professional DC-drives, and complex
test benches
Programming Performance
THE HSEUREG power supply is very equal to a typical laboratory power supply – just without its displays. It is designed for
automated industrial test benches in a 24/7 operation. The HSEUREG provides save and precise down to zero voltage
programming. The product is equipped with a multi-functional interface. Thus the interface can be operated with either 0-
10Vdc/20mA or with 0-20mA programming. The burden is 500Ω to ensure interference free operation with high impedance
controller interfaces. The device features a small latency and a quick all rise time that leads to typical 15ms from zero to
Umax programming.
Galvanic Isolation
The power supply is galvanic isolated between the input and the output. All features like the Power Good Relay are
connected to the DC power outputs.
Thermal shutdown
The HSEUREG is featured with a thermal overload shut down and auto recovery behaviour.
Over Voltage Protection
Ticker mode and auto recovery
Short Circuit Protection
A continuous short circuit does not cause damage to the power supply. The HSEUREG delivers constant current and zero
output voltage. It recovers automatically after the short circuit is released.
Open Circuit Protection
The HSEUREG series is continuously open circuit protected. The device delivers a stable output voltage and no current. If
a load is immediately connected to the device, the power supply stabilizes within 1ms. It does not overshoot the output
voltage.
Power Up Ramp
The devices has a soft start ramp when powering up. The device does not either overshoot the voltage nor does the output
flutter – independent if a load is connected or not.

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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Technical Table
AC Input
90..132Vac / 184..265Vac , 47…63Hz , 250…375Vdc
AC Input Rating
115Vac<13.2
A 230Vac
<6.5
A
250Vdc<3.6A 375Vdc<2.4
A
Rated DC Voltage
0
-
15V
0
-
30V
0
-
50V
0
-
90V
0
-
130V
0
-
180V
Overvoltage Protection
18Vdc
35Vdc
59Vdc
105Vdc
150Vdc
210Vdc
Rated DC Current
50
.0
A
33
.0
A
20
.0
A
11.2
A
7.8
A
5.6
A
Power Boost
-
25...+60°C <1min.
55.0
A
35.3
A
22.0
A
12.3
A
8.6
A
6.1
A
Max. DC Current +70°C
37.5
A
24.8
A
15.0
A
8.4
A
5.9
A
4.2
A
Ripple Peak 230Vac 20MHz
5
0mVpp
50mVpp
100mVpp
20
0mVpp
2
5
0mVpp
300mVpp
Sense function
Compensation 2V per lead load
,
protective electrical separation
≤60Vdc
Remote Shutdown
protective
electrical separation
≤60Vdc
Analogue Interface
see
table,
protective electrical separation
≤60Vdc
, working impedance
=
500Ω
Pmax
(average)
100
0W continuous
and ca. 1059
-
1118
W bower boost for max. 60s (see Power Boost above)
Derating
+60°C...+70°C 2.5%/
°C
Accura
cy
<
± 1.5%
Interface
Latency
Interface
15ms
including signal latency for 0
-
Umax programming
Load regulation
< ± 0.2%
0
-
100%
Response Load Change
<1ms
10
-
100%, 100
-
10%
Base
Load
None
Efficiency
230Vac
90% typical
Short Circuit Protection
Continuous
Idling
-
proof
Yes
Temperature Control
Yes
, thermal shutdown with auto recovery
(+70°C, metering distance 10mm)
Hold Up Time
> 4
0ms 230Vac
Inrush Current
<
1
62
A
(230Vac)
@25°C
MCB (Miniature Circuit Breaker)
16A
curve C
(need to connect 1 unit to a single 16A curve
-
B MCB? use our ESB101.33 limiter!)
Soft
S
tart
100ms typical
Cooling
Natural convection
Ambient Operating Temp
.
-
25°C…+70°C
Ambient Storage Temp
.
-
40°C…+85°C
Environment
Humidity 95% non
-
condensing
@
25°C, climate class
.
3k3, pollution rate II
ROHS
2011/65/EG confirmed
REACH
EG No. 1907/2006 confirmed
EMI
EN55022 class B
EMS
EN61000
-
6
-
2,3
Safety
EN60950
-
1
, EN60204
-
1
Safety class 1(A)
VDE0805, VDE0100
Isolation
Path
> 8mm
Input
/
Output
Galvanic
insulated
Meantime By Failure (MTBF)
400000h
(IEC61709)
Dimensions (HxWxD)
156x20
0x114,5
mm
Weight
32
00
g
Screw
Terminals
(In/Out)
AWG20...AWG6
, 0.
5...16mm²
(76A @ 40°C)

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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Manual und Technical Details
Programming Time Vout [ms]
Model
HSEUREG072
01
.018
.030
.060
.090
.1
3
0
.
18
0
Rise Time 0
-
100%, 10/100% Last, [ms] typ.
15/15
15/15
15/15
15/15
15/15
15/15
Slew Rate 90
-
10%, 10/100% Last, [ms] typ.
19/1.9
62/6.2
30/3.0
34/3.4
31/3.1
60/6.0
Output Capacity, [mF] typ.
8.56
8.56
1.52
0.54
0.23
0.23
Interface Latency
15ms including signal latency for 0
-
Umax programming
Analog
Interface
Pin
Name
Type
Function
Signal
Remarks
1
Ureg +
Input
Voltage Programming
0
-
10Vdc/20mA & 0
-
20mA
multi-functional interface
500 Ω working resistance with
voltage
programming
2
Ureg
-
Input
3
Sense +
Input
Sense Control
none
Compensation max. 2V per load line
4
Sense
-
Input
5
Remote +
Output
External Shutdown Remote
ON/OFF
Open Collector or Switch
Voltage drop <1V
with
typical
2.3mA
6
Remote
-
Output
Programming Interface
Ureg
The standard programming of the HSEUREG Series is an analog interface.
The output voltage is linearly proportional to the adjusted analog control
signal. If the control signal 0V applies the power supply delivers 0V at the
output. The power supply is already working from 0V output voltage and low
load with high precision.
The analog inputs are non-floating. The mass is connected to the DC
negative output.The burden of the interface is 500Ω. The latency to full
compensation of V/C on the interface from 0-100% is 15ms for all
HSEUREG models.
C
O
N
V
E
R
T
E
R
F
I
L
T
E
R
P
I
D
C
O
N
T
R
O
L
C
T
1 = transient filter
2 = rectifier
3 = inrush limiter NTC
4 = load capacitor
5 = transformer
6 = storage choke

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
Compensation of Load Line Drop Voltage (Sense +/
-
), standard operation mode
The HSEUREG power supply has a Sense Mode to compensate for the voltage drop over long load lines. The
compensation amounts to a maximum of 2V per load line. Under certain circumstances, it can be expected to
apply fairly more complicated external interference suppression.
Sense operation:
Connect the sense lines directly to the load. Pay attention to the polarity of plus and minus of the load to
prevent damage to the power supply. To avoid interference, twist the sense lines. In order to reduce inductive
effects, we recommend that the load lines position is close to each other. In order to supply a pulsating load,
the use of an electrolytic capacitor and a ceramic capacitor has proved. The internal Over Voltage Protection
(OVP) of the power supply controls the DC power directly to the DC output terminals. In case of an error the
OVP acts automatically (see OVP values corresponding technical table page 3).
The sense terminals are directly connected to the power outputs.
Remote Sensing Schematics
Although the HSEUREG sense block is more simple, it
applies to the below schematics. Please note that the
HSEUREG has no AUX connection feature and that the
sense block has only +/- connections. We recommend
twisted sense lines.
Compensation of Load Line Drop Voltage (Sense +/
-
),
battery charger
operation mode
Remote Sensing as a battery charger
If the HSEUREG power supply unit is used as a battery charger, it is recommended to refrain from sensing. It
can lead to severe damage to the power supply, if the polarity of the sense line is confused (field experience:
such error often occurs when system service is required, e.g. when the batteries are changed). If it is absolutely
necessary to use sensing, proceed as described in the figure below. Proven approaches are 250mA for the
fuses and 3...5A load capacity of diodes.
Although the HSEUREG sense block is more simple, it applies to the below schematics. Please note that the
HSEUREG has no AUX connection feature and that the sense block has only +/- connections. We recommend
twisted sense lines.
External Shutdown (SD)
The power supply is set to the Shutdown mode, when the control input is either
shorted via a relay contact, a switch contact or an NPN transistor with open
collector (voltage drop <1V, current typ. 2,3mA).
If the shutdown repeals the power supply starts with a typical delay of 250ms.
Using the soft start the current and the voltage rises within 100ms continuously to
the default set values. Note that the input is not floating. The common ground is
internally connected to the Sense. The sense is connected to DC-minus output.

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
Temperature Derating
The maximum ambient temperature during operation is + 70°C. If the over
temperature protection is activated, the power supply is switched off.
The measuring point is 10mm outside the power supply. The power supply
unit starts automatically when it has cooled down.
Series Operation
Two or more units of the same model and output voltage can be operated up to a total voltage of 240Vdc in
series. Due to the dielectric strength of the internal components used, only the models with an output voltage of
90Vdc and later are approved for series operation. Other power supplies are not approved for series operation
above 60Vdc.
If the units are remotely controlled via the analog interface it is compulsory to use a potential-free control
voltage!
Parallel Operati
on & N+1 Decoupling
In order to increase the overall power of the power supply, two or
more devices of the same model with the same output voltage
may be operated in parallel. We recommend using a busbar for
the DC power connector. Make sure that the cable lengths and
cable cross-sections of all power supplies to the busbar or to the
star point are identical. If you want to use the sensing function,
connect it also to the star point or busbar. To avoid measurement
errors, select the line length from the neutral point or from the
busbar to the load as short as possible and use the maximum
possible conductor cross-section.
The HSEUREG models have no internal O-ring diode, to operate
the devices N+1 redundant.
Isolating Transformer 1:1 ADTW201
for galvanic isolation
(external optional device)
The isolating transformer is used to galvanic isolate impressed current. The device is self-powered. The input to
output ratio is 1:1. We recommend to use the isolation transformer for all units above 60Vdc output voltage until
the system integrator did not approve other arrangement to meet national safety requirements.
Coating
Option
We offer the USEureg-series with optional coating. It is to be used in e.g. dusty, dirty, high humidity, or in
awaiting quick temperature changes. Short circuit and corrosion at print board lines and at solder points can be
prevented. The coat itself is a transparent acrylic resin. Peters SL 1306 N-FLZ (transparent) IEC60216-1 2001,
IPC-CC-830B, UL listed as permanent coating FileNo.: E80315 , UL94V-0

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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Electrical Safety (Factory
-
Test / Fieldtest Owner)
T
A
B
C
¹)
D
Type Test
60s 2500Vac 3000Vac 500Vdc 3000Vac
Factory Test
5s 2000Vac 2000Vac 500Vdc 1000Vdc
Field Test
2s 2000Vac 2000Vac 500Vdc 1000Vdc
¹)
≥60Vdc= 2400Vdc
Type and factory-test are reserved to the manufacturer. While repating damage can
happen to the power supply unit. For the field-test (owner-test) follow the below instruction:
a) Use suitable test equipment, raising the voltage slowly
b) Short circuit L1 and N, and all the DC output terminals.
c) Use only test voltages of 50/60Hz. The outputs are unearthed and
therefore they have no resistance to GND/PE.
d) If the residual voltage is ≥60Vdc, observe the safety standards.
Use only specially insulated screwdriver to trim the Ua/Ia.
Terminal Connects:
AC Main Input
GND common
N - wire
L -
wire
DC Mains Outputs
DC + voltage
DC + voltage
DC - voltage
DC - voltage
Inputs/Outputs
Ureg = programmable voltage input
Ureg = programmable current input
SD = shut down input
Sense = Sensing (compensation: 2V)
Mechanics & Installation
Instruction
of the HSEUreg
Stable metal/aluminium housing IP20. To allow adequate convection, a free air space of 50mm (top/bottom) and 10mm (sidewalls) is
required; and for active devices 15mm space from the sidewalls. For proper air convection it is necessary to install the HSEUreg.
One can use the DIN-Rail installation (equiped standard) with our patented 35mm DIN-Rail bracket according to EN60275. It is easy to
mount/dismount while snaping it onto the 35mm DIN-Rail - no tools necessary.
It is not allowed to install the HSEUREG in other mounting direction then below drawings.
Device
Top
Device
Bottom
natural convection
>20 CFM
Mounting Instruction
Bottom
forced convection:
Top
Device
Bottom
Rail
156

Powerbox Australia Pty Ltd Powerbox Pacic Ltd
4 Beaumont Rd Mount Kuring Gai NSW 2080 AUSTRALIA
1800 251 380 [email protected] www.powerbox.com.au
1a Henry Rose Place Albany Auckland 0632 NEW ZEALAND
09 4158 320 [email protected] www.powerbox.co.nz
Sydney (Head Oce) Auckland
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
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(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death)
Ordering Information
Output Type (DIN-Rail standard) Part Number Remarks
0-15V HSEUreg10001.015T 3041053001CA
0-30V HSEUreg10001.030T 3041053002CA
0-50V HSEUreg10001.050T 3041053003CA
0-90V HSEUreg10001.090T 3041053004CA
0-130V HSEUreg10001.130T 3041053005CA
0-180V HSEUreg10001.180T 3041053006CA
Option Screw Terminal Plug 3520037 for the pack Optional Plug for the interface, 2 poles LS5,08 180°cabling, (10pcs each pack)
Option ADTW201 3041090001CA Optional DC-repeater 1:1 with no losses for save interface separation >60Vdc
Option Protective Coating - Ask for technical support and personal quote from your retailer
Safety regulations
:
Please read these instructions
completely
before using
the equipment
.
Keep these
instructions
on
to hand.
The device may only be operated by trained specialist staff.
Installation:
1) The device is designed for devices and systems
that meet the standard requirements for hazardous
voltages, power and fire prevention.
2.) Installation and service only by trained persons.
The AC power must be switched off. The work is to be
labeled; accidental reconnection of the system must
be prevented.
3.) Opening the device, its modification, loosening
bolts or operation outside the specified herein
specification or in an unsuitable environment, has the
immediate loss of warranty to follow. We disclaim any
responsibility for any resulting damage to persons or
things.
4.) Note: The device must not be operated without an
upstream circuit breaker (CB). We recommend the use
of C-Type 16A. It is prohibited to use the unit without
PE. It may be necessary upstream device has a power
switch.
Warning:
Non-compliance can result in fire and serious injury or death.
1. Operate the appliance without PE connection.
2. Before connecting the device to the AC network,
make wires free of voltage and assure accidently
switch on.
3. Allow neat and professional cabling.
4. Never open nor try to repair the unit. Inside are
dangerous voltages that can acause electrical shock
hazard.
5. Avoid metal pieces or other cunductive material to
fall into the item
6. Do not operate the device in damp or wet
conditions
7. Do not operate the unit under EX-conditions
All parameters base on 15 minutes run-in @ full load / 25°C / 230Vac 50/60Hz, as otherwise stated.