Camtec HSE03201 Series User manual

Camtec Power Supplies GmbH - Gewerbestrasse 30 - 76327 Pfinztal - Germany p. 1/5 (07.2014-04-1)
Phone [phone] - Fax [phone] - www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death
HSE03201LIRC DIN Rail
Made in Germany
320 Watts
Power Supply
-
20
…
+70°C
115/230Vac Input Voltage
–
low inrush
Short Specification:
•Metal housing
•Up to 91% efficiency
•-20°C...+60°C full output power
•C/V curve down to 0V, no fold back
•Free air convection
•Galvanic insulated
•Continuous short circuit protected
•Overload & low voltage protected
•Open Circuit Proof
•Soft start & auto-recovery
•Hold up time >30ms
•Switching frequency typ. 100KHz
•EMI/EMS EN61000-6-2,3, EN55022 class B
•PFC: EN61000-3-2 class A
•IEC(EN)60950-1
•Series & parallel operation
•DIN Rail 35mm
•Screw terminals AWG21...AWG10
•24 hours burn in test
•High reliability, shock & vibration resistant
Models
Voltage
Current
HS
E
0
32
01.
0
5
T
5
V
-
9V
1
8
A
HS
E
0
32
01.
12
T
12V
18A
HS
E
0
32
01.
1
5
T
1
5
V
1
7
A
HS
E
0
32
01.24T
24V
13.5
A
HSE03201.36T
36V
8.9A
HS
E
0
32
01.48
T
48V
6.7
A
HS
E
0
32
01.60T
60V
5.4
A

Camtec Power Supplies GmbH - Gewerbestrasse 30 - 76327 Pfinztal - Germany p. 2/5 (07.2014-04-1)
Phone [phone] - Fax [phone] - www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death
Technical Data Table
AC
Input
Range
85
…
132Vac / 184
…
265Vac, 47…63Hz,
25
0…375Vdc
(set input selector to 230VAC)
AC
Nominal Input
115Vac <
4.8
A
/
230Vac <
2.2
A
Model Name HSE03201.05T HSE03201.12T HSE03201.15T HSE03201.24T
Nominal Voltage 5V 12V 15V 24V
Nominal Current 18.0A 18.0A 17.0A 13.5A
Boost Current 60s 21.6A 21.6A 20.4A 16.2A
Voltage Set Range 5,0…9,0V 11,4…14,4V 14,2…18,0V 22,5…28,8V
Ripple 230Vac/20MHz 25mVpp 30mVpp 30mVpp 20mVpp
Stability Load Switch 0-100% ± 0,3% ± 0,3% ± 0,3% ± 0,3%
Model Name HSE03201.36T HSE03201.48T HSE03201.60T
Nominal Voltage 36V 48V 48V
Nominal Current 8.9A 6.7A 5.4A
Boost Current 60s 10.7A 8.1A 6.6A
Voltage Set Range 34,2…43,2V 34,2…39,6V 45,6…52,8V
Ripple 230Vac/20MHz 30mVpp 50mVpp 50mVpp
Stability Load Switch 0-100% ± 0,5% ± 0,5% ± 0,5%
Power
32
0W
c
ontinuous
Operation Failure Relay
Yes, break contact isolated up to 60Vdc
Factory Adjust. Tolerance V
out
± 1%
Load regulation
< ± 0.5% 10
-
100%, 100
-
10%
Response
to
Load Change
<1ms 10
-
100%, 100
-
10%
Short Circuit Protection
Continuous
Open Circuit Pro
of
C
ontinuous
Efficiency
91% typ
ical at 90% load
Load Protection
1,2x I
rated
with auto recovery
Voltage Protection
14
0
% of U
out
with auto recovery
Hold Up Time
> 30ms 230Vac
Inrush Current
< 1
0.6
A
eff / 15Apeak active inrush current limiter inside
MCB
(Circuit Breaker)
4
A type
-
B
230Vac and 6A type
-
B 115Vac with
6kA
each
recommended
Softstart
2
0ms typical
Cooling
Natural convection
Derating
+60°C
…
+70°C 2.5%/°C
Ambient Temperature
-
20°C…+70°C
Storage Temperature
-
40°C…+85°C
EMI
EN55022 class B /
EN61000
-
3
-
2
EMS
EN61000
-
6
-
2,3
Safety
EN60950
-
1, EN60204
-
1
Safety class 1(A)
VDE0805, VDE0100
Isolation P
aths
> 8mm
creepage distance & clearance paths
Input to O
utput
Isolation
3
000Vac
Input to Case Isolation
2000Vac
Output to Case
500Vdc, models
≥
60Vdc 2400Vdc
MTBF EN61209
5
00.000h
MTTF EN61209.SN29500
1
54
.
3
00h @ 40°C 24/7 85% load
Environment
Humidity 9
0
% non
-
condensing @ 25°C,
climate
class. 3k3, pollution rate II
Altitude Operations
3000m NN / 9842 ft.
a
bove sea level
Dimensions (HxWxD)
12
4x
120
x
99.5
mm
ROHS
2011/65/EG confirmed
REACH
EG No. 1907/2006 confirmed
Weight
120
0g
Connectors Option (AC & DC) Spring-type terminal with cable protection 0,5...6mm² 21…10AWG according with IEC/EN60664-
1, IEC/EN61984. Use copper conductors only. Tightening torque per terminal block is 0.5 - 0.6
Nm / 4.5
-
5.3 lbf
-
in, strip 4.5mm

Camtec Power Supplies GmbH - Gewerbestrasse 30 - 76327 Pfinztal - Germany p. 3/5 (07.2014-04-1)
Phone [phone] - Fax [phone] - www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death
Technical Concept
The Camtec HSR03201 series is a high precision switch mode power supply for an upscale demand. The unit
is voltage adjustable. It is engineered and manufactured by CAMTEC in Germany. The designed meets
challenging applications like railway, complex drives, battery charging for DC-UPS, test-stands, machine-
building and infrastructure projects. The power supply provides a low ripple-noise, a precise load-regulation and
high efficiency up to 91%. High-end long-life capacitors guarantee an extended hold-up-time and an
extraordinary lifetime of the power supply. The circuit design starts complex loads easily. The internal control
circuit manages illegal operating conditions to prevent your system from damages. The HSR series features
active high input transients with suppressor diodes, X2-capacitors and varistors. All inputs, outputs and feature
connections are galvanic isolated. The design rules set value on extended interference immunity and safety.
The unit is designed in accordance to the EN60950-1 and the EMC-compatibility to EN55022. Our engineering
design is made in accordance to the CSA/UL60950-1 and the IEEE CB scheme rules.
Overtemperature, Over Voltage Protection & Derating
OT Over Temperature The maximum ambient temperature is +70°C. There is
temperature protection inside the power supply. When the temperature exceeds
a certain level the HSR03201 will be shut down. The unit provides an automatic
restart when the temperature returns to applicable conditions.
OVP Over Voltage Protection Exceeding the OVP results into ticker mode.
Resuming the failure causes automatic restart into normal operation.
DC
-
OK (Power Good Relay)
The DC ok relay indicates if the output voltage is low. The contact is galvanic insulated to
the AC input and the DC output connections. The isolation covers the overall adjustment
range of the HSR03201 series up to 60Vdc. If the DC voltage is ok the relay is closed. If the
power supply unit is in false operation the relay is open.
C/V Current Voltage Behaviour
The HSR03201 series provides a good current voltage chart. It has no fold back or other abnormalities. The
output voltage can drop down to zero volts when the power supply is overloaded. The unit delivers a stable and
constant current to the outputs. When the output voltage is set to the maximum demanded value and the
current limit reaches its margin, the output voltage drops down and the unit delivers constant current.
Connections
AC Main Input
L - wire
N - wire
PE - wire
DC Mains
DC + voltage
DC + voltage
DC - voltage
DC – voltage
Outputs
DC-ok power good relay
DC-ok power good relay
Parallel Op
eration & Decoupling
T o increase the overall power of the power supply, two or more devices of the same model with the same
output voltage may be operated in parallel. To avoid any issues, make sure the cable lengths and cable cross-
sections of all power supplies to the star point are identical.

Camtec Power Supplies GmbH - Gewerbestrasse 30 - 76327 Pfinztal - Germany p. 4/5 (07.2014-04-1)
Phone [phone] - Fax [phone] - www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death
Safety Test
T
A
B
C
¹)
D
Type test and factory tests are
conducted by the manufacturer.
Do not repeat the test in field.
Field test rules:
Type Test
60s
2500Vac
3
000Vac
500Vdc
30
00V
ac
Factory Test
5s
2000Vac
2000Vac
500Vdc
2000Vac
Field Te
st
2s
2000Vac
2000Vac
500Vdc
2000Vac
¹) ≥60Vdc = 2400Vdc
a) Use approriate test equipment which apply the voltage with a slow ramp
b) Connect L1 and N together, as well as all output poles
c) Use only AC test-voltages with 50/60Hz. The output voltage is floating and has
no ohmic reference to ground.
d) If testing output voltages are ≥60Vdc remain to security directives.
Use only isolated screw drivers to adjust output voltages.
Mechanics & Insta
llation Instruction of the
HS
R
0
32
01
Stable metal/aluminium housing IP20. To allow adequate convection, a free air space of 50mm (top/bottom) and 5mm (sidewalls) is
required; and to active devices 15mm space from the sidewalls. Patented 35mm DIN-Rail bracket meet EN60275. It is easy to
mount/dismount while snaping it onto the 35mm DIN-Rail - no tools necessary.
Other mounting direction then shown are not evaluated from our engineering team and may need a power derating or it can cause a
derating of the prod
uct life time.

Camtec Power Supplies GmbH - Gewerbestrasse 30 - 76327 Pfinztal - Germany p. 5/5 (07.2014-04-1)
Phone [phone] - Fax [phone] - www.camtec-gmbh.com - [e-mail]
(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death
Ordering Codes
Model (DIN-Rail standard) Information Camtec Article Number
HSE03201.05T 5V 3041056099CA
HSE03201.12T 12V 3041056014CA
HSE03201.15T 15V 3041056015CA
HSE03201.24T 24V 3041056017CA
HSE03201.36T 36V 3041056020CA
HSE03201.48T 48V 3041056018CA
HSE03201.60T 60V 3041056019CA
Connector Power Good ** 2pole, 10 pcs per pack, lead space 5,08mm 3520037
** Note that the power good contact connectors are not a part of the power supply and require separate order
Safety regulations: Please read these instructions completely before using the equipment. Keep these
instructions
on
to hand.
The device
may only be operated
by trained
specialist staff
.
Installation:
1) The device is designed for devices and systems
that meet the standard requirements for hazardous
voltages, power and fire prevention.
2.) Installation and service only by trained persons.
The AC power must be switched off. The work is to be
labeled; accidental reconnection of the system must
be prevented.
3.) Opening the device, its modification, loosening
bolts or operation outside the specified herein
specification or in an unsuitable environment, has the
immediate loss of warranty to follow. We disclaim any
responsibility for any resulting damage to persons or
things.
4.) Note: The device must not be operated without an
upstream circuit breaker (CB). We recommend the use
of a 4A type-B for 230Vac and 6A type-B for 115Vac. It
is prohibited to use the unit without PE. It may be
necessary
upstream
device
has a power switch
.
Warning:
Non-compliance can result in fire and serious injury or
death.
1. Operate the appliance without PE connection.
2. Before connecting the device to the AC
network, make wires free of voltage and assure
accidently switch on.
3. Allow neat and professional cabling.
4. Never open nor try to repair the unit. Inside
are dangerous voltages that can cause electrical
shock hazard.
5. Avoid metal pieces or other conductive
material to fall into the item
6. Do not operate the device in damp or wet
conditions
7. Do not operate the unit under EX-conditions
All parameters base on 15 minutes run-in @ full load / 25°C / 230Vac 50/60Hz, as otherwise stated.