TABLE OF CONTENTS
SAFETY NOTICE
IX
INTRODUCTION
X
VEHICLE INFORMATION
X
ENGINE EMISSIONS INFORMATION
XII
MANUAL INFORMATION
XIII
FASTENER INFORMATION
XVII
01 MAINTENANCE
01 - BREAK-IN INSPECTION
5
02 - PERIODIC MAINTENANCE SCHEDULE
7
03 - PERIODIC MAINTENANCE PROCEDURES
9
GENERAL
9
PROCEDURES
9
AIR FILTER REPLACEMENT
9
MUFFLER SPARK ARRESTER CLEANING AND INSPECTION
10
ENGINE OIL LEVEL VERIFICATION
11
ENGINE OIL CHANGE
12
ENGINE OIL FILTER REPLACEMENT
12
RECOMMENDED ENGINE COOLANT
13
ENGINE COOLANT LEVEL VERIFICATION
13
ENGINE COOLANT SPECIFIC GRAVITY CHECK
14
ENGINE COOLANT REPLACEMENT
14
COOLING SYSTEM INSPECTION
17
COOLING SYSTEM LEAK TEST
18
PRESSURE CAP TEST
19
ENGINE VALVE CLEARANCE ADJUSTMENT
19
CVT AIR FILTER CLEANING
19
DRIVE BELT INSPECTION
20
DRIVE PULLEY, DRIVEN PULLEY AND ONE-WAY BEARING MAINTENANCE
20
CVT AIR INLET/OUTLET CLEANING
20
GEARBOX OIL LEVEL VERIFICATION
21
GEARBOX OIL REPLACEMENT
21
THROTTLE BODY INSPECTION
22
FUEL TANK VENT BREATHER FILTER REPLACEMENT
22
FUEL SYSTEM INSPECTION
22
FUEL PUMP PRESSURE TEST
22
FUEL PUMP PREFILTER CLEANING
22
BATTERY INSPECTION
22
SPARK PLUG REPLACEMENT
22
VEHICLE SPEED SENSOR (VSS) CLEANING
23
FRONT DIFFERENTIAL OIL LEVEL VERIFICATION
23
FRONT DIFFERENTIAL OIL REPLACEMENT
23
REAR FINAL DRIVE OIL LEVEL VERIFICATION
24
REAR FINAL DRIVE OIL REPLACEMENT
24
DRIVE SHAFT BOOT AND PROTECTOR (VISUAL INSPECTION)
24
DRIVE SHAFT JOINT INSPECTION
25
PROPELLER SHAFT U-JOINT CONDITION
25
PROPELLER SHAFT U-JOINT LUBRICATION
25
WHEEL LUG NUT TORQUE CHECK
25
WHEEL BEARING INSPECTION
25
STEERING SYSTEM INSPECTION
25
SHOCK ABSORBER INSPECTION
25
SHOCK ABSORBER SPHERICAL BEARING LUBRICATION
25
FRONT SUSPENSION ARM LUBRICATION
26
