CanyCom S100 User manual

Off-road Rubber Track Dumper
S100
OPERATOR'S MANUAL
Read this manual completely before operating or maintain-
ing this machine. Failure to follow safety precautions could
result in serious injury or death. Keep this manual for
future reference for you and for all those who operate and
maintain this machine.
Feb. 2004, 3677 5101 001
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshiimachi,
Ukihagun, Fukuoka, Japan 839-1396
Tel.[phone] Fax.[phone]

Warning Words Used in This Manual
To indicate the level of danger (or the degree of the failure), the following four signal
words are used to identify the safety messages in this manual. Their meanings are as
follows.
Signal word
Meaning
Indicates an imminentlyhazardous situation which, if not avoided by following
these instructions and precautions, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided by following
these instructions and precautions, could result in death or injury.
Indicates a potentially hazardous situation which, if not avoided by following
these instructions and precautions, may result in minor or moderate injury.
This word is used for precautions that are recommended or to emphasize the
importance of information.
Notice to Users and Maintenance Personnel
Thank you for purchasing this machine.
Always be sure to read and understand this manual thoroughly before using your
machine. This will enable you to use it correctly.
The machine can be very dangerous if the safety precau-
tions in this manual and on the labels attached to this
machine are not followed. Always follow the instructions
and safety precautions, or serious injury or death could
result.
This machine should only be used for its intended pur-
pose: hauling and dumping.
Any other use could be dangerous.
Also driving this machine on a public road or a road
regarded as a public road may be illegal.
Do not modify this machine. Also do not remove the safe-
ty cover of the body before running. A serious accident
could result.

Notice to Owner
Be sure that everyone who uses this machine, including
those who rent or lease this machine, receives a copy of
the Operator's Manual and understands the importance of
reading and following the information in this manual.

. Introduction
1
1.1 Purpose of This
Manual
............................................................
1
1.2 Structure of This Manual
...........................................................
1
1.3 Warning Labels Attached
to This Machine ................................
2
Contents
1
2. Warranty and After-sales Service 4
3. Rules for Safe Operation and Maintenance 5
4. Component Names and Functions 10
5. Product Specifications 12
5.1 Specifications of This Product
.................................................. 12
5.2 Details of Tool Bag
................................................................... 13
6. Operation 14
6.1 Preparation Before Operation
.................................................. 14
6.1.1 Adding Fuel
........................................................................... 14
6.1.2 Cheking Engine Oil Level and Adding Oil ....................................
15
6.1.2 Cheking Engine Cooling Water Level and Adding Water ................
15
6.2 Method of Starting
.................................................................... 16
6.2.1 Preparation of Starting
............................................................ 16
6.2.2 Normal Starting
...................................................................... 17
6.2.3 Starting in Winter or in Cold Areas
............................................. 20

6.3 Method of Operating
................................................................ 21
6.4 Stopping
.................................................................................. 23
6.5 Operating Dump
...................................................................... 25
7. Maintenance 28
7.1 Periodic Inspection Table
........................................................ 28
7.2 Fuel, Lubricant, and Coolant Chart
.......................................... 32
7.3 Replacement Parts Chart
........................................................ 33
7.4 Adding Oil
................................................................................ 34
7.4.1 Engine Oil
............................................................................. 34
7.4.2 Transmission Fluid
................................................................. 35
7.4.2 HST Fluid (Hydraulic Fluid)
...................................................... 36
7.5 Lubricating
............................................................................... 37
7.6 Adding Water
........................................................................... 38
7.6.1 Engine Cooling Water
.............................................................. 38
7.6.2 Battery Electrolyte
................................................................... 39
7.7 Cleaning and Replacement
..................................................... 41
7.7.1 Air Cleaner Element
................................................................ 41
7.7.2 Engine Oil Filter
...................................................................... 42
7.7.3 Suction Filter and Line Filter
..................................................... 43
7.7.4 Fuel Filter
.............................................................................. 43
7.8 Adjustments
............................................................................. 44
7.8.1 Bleeding Air from Fuel System
.................................................. 44
7.8.2 Parking Brake
........................................................................ 44
7.8.3 V-belt for Traveling
.................................................................. 45
7.8.4 V-belt for Hydraulic Pressure
.................................................... 45
7.8.5 Fan Belt Tension
.................................................................... 46

7.8.6 Track Tension
........................................................................ 46
7.8.7 Steering Lever
....................................................................... 47
7.9 Electrical System
..................................................................... 49
7.9.1 Fuses
................................................................................... 49
7.10 Maintenance After Use
.......................................................... 50
8. Storage (Long-term Storage) 51
8.1 Machine
................................................................................... 51
8.1.1 Crawler
................................................................................. 51
8.1.2 Clutch
................................................................................... 51
8.2 Battery
..................................................................................... 52
8.3 Engine
..................................................................................... 52
8.3.1 Cleaning of Air Cleaner Element
................................................ 52
8.3.2 Replacing Engine Oil
............................................................... 53
8.3.3 Fuel Cock
.............................................................................. 53
9. Troubleshooting 54
9.1 Troubleshooting Chart
............................................................. 54
10. Transporting Machine 58
10.1 Truck Loading and Unloading
................................................ 58
10.2 Lifting by Crane
..................................................................... 59
< Guarantee Certificate >
Attached to the end of this manual.
* Receive the guarantee certificate together with a receipt after you have
received instructions for handing this machine.
< Appendix >
"Instruction manual for engine"
* Be sure to read it together with this manual.

- 1 -
1. Introduction
Introduction 1
1.1 Purpose of This Manual
The purpose of this manual is to provide detailed information needed for the safe
and
effective use of this machine to those who operate or maintain the machine.
1.2 Structure of This Manual
This manual contains the following chapters.
1. Introduction
This section explains the purpose and structure of the manual and the warnings
used in the manual. It also describes the warning labels attached to the machine.
2. Warranty and After-sales Service
This section covers items related to the warranty and after-sales service for this
machine.
3. Rules of Safe Operation and Maintenance
This section covers general safety items that must be followed when operating or
using this machine.
4. Component Names and Functions
This section explains the names and functions of the parts of the machine.
5. Product Specifications
This section gives the specifications of this machine. It also gives details about the
tool bag.
6. Operation
This section explains the preparations before operating the machine, the order of
operation, and the method of operation.
7. Maintenance
This section gives information about periodic inspection, use of coolant, lubricants.
and grease, and cleaning, replacing, adjusting, and maintenance of the
machine after use.
8. Storage (Long-term Storage)
This section gives information about storage (long-term storage) of the machine.
9. Troubleshooting
This section describes the action to take if any problem occurs.
10. Transporting Machine
This section explains the methods and precautions when transporting the machine.

- 2 -
1 Introduction
1.3 Warning Labels Attached to This Machine
Replace these labels immediately if they have been removed, fallen off, or have become
illegible. Use the part numbers on the label to order replacement labels from dealer.
One-way
dump
3677M0104010

- 3 -
Introduction 1
Swivel
dump
3677M0103050

- 4 -
2 Warranty and After-sales Service
2. Warranty and After-sales Service
Warranty
Chikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local dealer
regarding the details of warranty.
After-sales Service
Please contact your Canycom distributor from whom you purchased your machine or our Service
Center regarding service orders or any questions or problems that may arise when using the Off-road
Rubber Track Dumper.
Please inform us of the product model that you own or use and the product serial number specified on
the model label (See illustration below for location of the label).
Please refer to the "Specifications" in Chapter 5 for the name of the manufacturer of the engine
installed in your machine, as well as the engine model.
< Location of Model Label > < Model Label
>
S100 Product model
Location of
model label 製造番号 Product No.
○○○○
○○○
Serial number
株式会社 筑水キャニコム
CHIKUSUI CANYCOM.INC JAPAN
Availability of Repair Parts
Repair parts for this product will be available for seven years after manufacturing of this machine is dis-
continued.