CanyCom S100 User manual
Off-road Rubber Track Dumper
S100
OPERATOR'S MANUAL
Read this manual completely before operating or maintain-
ing this machine. Failure to follow safety precautions could
result in serious injury or death. Keep this manual for
future reference for you and for all those who operate and
maintain this machine.
Feb. 2004, 3677 5101 001
CHIKUSUI CANYCOM, INC.
90-1
Fukumasu, Yoshiimachi,
Ukihagun, Fukuoka, Japan
839-1396
Tel.(0943)75-2195
Fax.(0943)75-4396
Warning Words Used in This Manual
To indicate the level of danger (or the degree of the failure), the following four signal
words are used to identify the safety messages in this manual. Their meanings are as
follows.
Signal
word
Meaning
Indicates an imminentlyhazardous situation which, if not avoided by following
these instructions and precautions, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided by following
these instructions and precautions, could result in death or injury.
Indicates a potentially hazardous situation which, if not avoided by following
these instructions and precautions, may result in minor or moderate injury.
This word is used for precautions that are recommended or to emphasize the
importance of information.
Notice to Users and Maintenance Personnel
Thank you for purchasing this machine.
Always be sure to read and understand this manual thoroughly before using your
machine. This will enable you to use it correctly.
The machine can be very dangerous if the safety precau-
tions in this manual and on the labels attached to this
machine are not followed. Always follow the instructions
and safety precautions, or serious injury or death could
result.
This machine should only be used for its intended pur-
pose: hauling and dumping.
Any other use could be dangerous.
Also driving this machine on a public road or a road
regarded as a public road may be illegal.
Do not modify this machine. Also do not remove the safe-
ty cover of the body before running. A serious accident
could result.
Notice to Owner
Be sure that everyone who uses this machine, including
those who rent or lease this machine, receives a copy of
the Operator's Manual and understands the importance of
reading and following the information in this manual.
. Introduction
1
1.1 Purpose of This
Manual
............................................................
1
1.2 Structure of This
Manual
...........................................................
1
1.3 Warning Labels
Attached
to This Machine
................................
2
Contents
1
2. Warranty and After-sales Service 4
3. Rules for Safe Operation and Maintenance 5
4. Component Names and Functions 10
5. Product Specifications 12
5.1 Specifications of This Product
.................................................. 12
5.2 Details of Tool Bag
................................................................... 13
6. Operation 14
6.1 Preparation Before Operation
.................................................. 14
6.1.1 Adding Fuel
........................................................................... 14
6.1.2 Cheking Engine Oil Level and Adding Oil ....................................
15
6.1.2 Cheking Engine Cooling Water Level and Adding Water ................
15
6.2 Method of Starting
.................................................................... 16
6.2.1 Preparation of Starting
............................................................ 16
6.2.2 Normal Starting
...................................................................... 17
6.2.3 Starting in Winter or in Cold Areas
............................................. 20
6.3 Method of Operating
................................................................ 21
6.4 Stopping
.................................................................................. 23
6.5 Operating Dump
...................................................................... 25
7. Maintenance 28
7.1 Periodic Inspection Table
........................................................ 28
7.2 Fuel, Lubricant, and Coolant Chart
.......................................... 32
7.3 Replacement Parts Chart
........................................................ 33
7.4 Adding Oil
................................................................................ 34
7.4.1 Engine Oil
............................................................................. 34
7.4.2 Transmission Fluid
................................................................. 35
7.4.2 HST Fluid (Hydraulic Fluid)
...................................................... 36
7.5 Lubricating
............................................................................... 37
7.6 Adding Water
........................................................................... 38
7.6.1 Engine Cooling Water
.............................................................. 38
7.6.2 Battery Electrolyte
................................................................... 39
7.7 Cleaning and Replacement
..................................................... 41
7.7.1 Air Cleaner Element
................................................................ 41
7.7.2 Engine Oil Filter
...................................................................... 42
7.7.3 Suction Filter and Line Filter
..................................................... 43
7.7.4 Fuel Filter
.............................................................................. 43
7.8 Adjustments
............................................................................. 44
7.8.1 Bleeding Air from Fuel System
.................................................. 44
7.8.2 Parking Brake
........................................................................ 44
7.8.3 V-belt for Traveling
.................................................................. 45
7.8.4 V-belt for Hydraulic Pressure
.................................................... 45
7.8.5 Fan Belt Tension
.................................................................... 46
7.8.6 Track Tension
........................................................................ 46
7.8.7 Steering Lever
....................................................................... 47
7.9 Electrical System
..................................................................... 49
7.9.1 Fuses
................................................................................... 49
7.10 Maintenance After Use
.......................................................... 50
8. Storage (Long-term Storage) 51
8.1 Machine
................................................................................... 51
8.1.1 Crawler
................................................................................. 51
8.1.2 Clutch
................................................................................... 51
8.2 Battery
..................................................................................... 52
8.3 Engine
..................................................................................... 52
8.3.1 Cleaning of Air Cleaner Element
................................................ 52
8.3.2 Replacing Engine Oil
............................................................... 53
8.3.3 Fuel Cock
.............................................................................. 53
9. Troubleshooting 54
9.1 Troubleshooting Chart
............................................................. 54
10. Transporting Machine 58
10.1 Truck Loading and Unloading
................................................ 58
10.2 Lifting by Crane
..................................................................... 59
< Guarantee Certificate >
Attached to the end of this manual.
* Receive the guarantee certificate together with a receipt after you have
received instructions for handing this machine.
< Appendix >
"Instruction manual for engine"
* Be sure to read it together with this manual.
- 1 -
1. Introduction
Introduction 1
1.1 Purpose of This Manual
The purpose of this manual is to provide detailed information needed for the safe
and
effective use of this machine to those who operate or maintain the
machine.
1.2 Structure of This Manual
This manual contains the following chapters.
1. Introduction
This section explains the purpose and structure of the manual and the warnings
used in the manual. It also describes the warning labels attached to the machine.
2. Warranty and After-sales Service
This section covers items related to the warranty and after-sales service for this
machine.
3. Rules of Safe Operation and Maintenance
This section covers general safety items that must be followed when operating or
using this machine.
4. Component Names and Functions
This section explains the names and functions of the parts of the machine.
5. Product Specifications
This section gives the specifications of this machine. It also gives details about the
tool bag.
6. Operation
This section explains the preparations before operating the machine, the order of
operation, and the method of operation.
7. Maintenance
This section gives information about periodic inspection, use of coolant, lubricants.
and grease, and cleaning, replacing, adjusting, and maintenance of the
machine after use.
8. Storage (Long-term Storage)
This section gives information about storage (long-term storage) of the machine.
9. Troubleshooting
This section describes the action to take if any problem occurs.
10. Transporting Machine
This section explains the methods and precautions when transporting the machine.
- 2 -
1 Introduction
1.3 Warning Labels Attached to This Machine
Replace these labels immediately if they have been removed, fallen off, or have become
illegible. Use the part numbers on the label to order replacement labels from dealer.
One-way
dump
3677M0104010
- 3 -
Introduction 1
Swivel
dump
3677M0103050
- 4 -
2 Warranty and After-sales Service
2. Warranty and After-sales Service
Warranty
Chikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local dealer
regarding the details of warranty.
After-sales Service
Please contact your Canycom distributor from whom you purchased your machine or our Service
Center regarding service orders or any questions or problems that may arise when using the Off-road
Rubber Track Dumper.
Please inform us of the product model that you own or use and the product serial number specified on
the model label (See illustration below for location of the label).
Please refer to the "Specifications" in Chapter 5 for the name of the manufacturer of the engine
installed in your machine, as well as the engine model.
< Location of Model Label > < Model Label
>
S100
Product model
Location of
model label 製造番号
Product No.
○○○○
○○○
Serial number
株式会社 筑水キャニコム
CHIKUSUI CANYCOM.INC JAPAN
Availability of Repair Parts
Repair parts for this product will be available for seven years after manufacturing of this machine is dis-
continued.
- 5 -
Rules for Safe Operation and Maintenance 3
3. Rules for Safe Operation and Maintenance
This chapter describes general safety precautions that must be followed during operation and
maintenance. Be sure that all users and maintenance personnel are familiar with these rules and that
they follow them.
Safety Precautions before Operation
Pre-work
Check
Perform the daily pre-operation check before
starting
the machine. Repair or replace damaged parts
before
starting the
machine.
3-002
Fuel
Handling
Do not handle fuel or grease, service the engine,
or
recharge the battery while smoking or when near
an
open
flame.
3-003
Protective
Clothing
W
ear clothes suitable for the operation of heavy
equipment. Protective footwear, long pants, and
long-sleeved shirts are recommended.
A1-001
Do Not Carry Passengers on This
Machine
3-58
Driving the Off-Road Rubber Track Dumper with a
passenger or passengers can change the center of
gravity and make the machine difficult to handle. This
product was designed to be operated carrying only one
person the driver. Driving with passenger is extremely
dangerous.
- 6 -
3-005
3 Rules for Safe Operation and Maintenance
Do Not Drive
Recklessly
Do not operate this machine when under the influence of
alcohol or when fatigued. No one under age 18 should
operate this machine.
Do Not Start, Accelerate, Turn, or Brake Quickly
Maintain Safe
Speed
When driving the machine, always drive at a
safe
speed suitable for the load in the dump body and
the
conditions of the road surface and grade of the
road.
3-007
Precautions of Crumbling
Ground
Beware of driving trenches and banks. There is
a
danger of the ground crumbling due to the
machine
weight. If travelling on soft ground, drive slowly
and
safely.
3-060
No Quick Starting Acceleration, Turning
or
Braking
3-006
Drive safely and avoid sudden changes of speed
or
direction. Make sure the area around the machine
is
safe for driving. Do not make sudden maneuvers
or
turn sharply when driving on soft or wet ground;
this
can cause the machine to lose traction or turn
over.
- 7 -
Rules for Safe Operation and Maintenance 3
Work with an Observer in
Dangerous
Situations
3-059
When operating the machine where there is poor vis-
ibility, rugged terrain, hills, or limited maneuvering room,
use an observer to help direct the machine 's movement.
The observer should be able to see the machine and its
immediate surroundings, and should use pre-arranged
signals to direct the driver's actions.
Precautions on Slopes
Use the Engine Speed to Help Brake
when
Driving Down a
Slope
3-008
Before driving down a slope, stop the machine temporar-
ily and lower the speed of the engine, and drive down
the slope at a low speed. Let the engine speed help
decelerate the machine. Travel at a low speed on wet
steel plates and in muddy places. The machine may
slip even on a gentle slope, causing a serious accident.
Stopping suddenly when driving down a slope can throw
the operator from the machine or make the machine turn
over, causing serious injury or death.
Observe the Machine’s Load Limit on
a
Slope
15
～
20
Driving on slopes can be dangerous. This is
particularly
true when you are driving with a load. Do not
exceed
500kg, when traveling on slopes of 15° to 20°. If you
must drive on slopes of more than 20 °, the machine
must not carry a load.
3-008
Do Not Drive Across a Slope to Drive on
the
Slope
3-009
Always travel straight up and down a slope. Never travel
across a slope or along a contour line. Driving across
a steep slope or along a contour line is dangerous and
may cause the machine to tip over causing serious injury
or death.
Never perform turning operation on a slope. If a route
must be changed unavoidably, move the machine to
level ground temporarily before turning.
- 8 -
3 Rules for Safe Operation and Maintenance
Precautions When Carrying a Load
Never
Overload
Do not load the machine in excess of the working
capacity of 1000kg.
3-011
Load Vehicle
Properly
Load cargo on the load deck so it is evenly distributed
and strap the cargo to the load deck to avoid cargo
weight imbalance and shifting. Do not load cargo on the
load deck to a height that obstructs the operator's field of
view.
3-014
Observe Weight Limit of a Bridge
or
Overpass
Before crossing a bridge or overpass, be sure that the
total combined weight of the machine and the load
does not exceed the stated weight limit for the bridge or
overpass. Then cross the bridge or overpass carefully at
a constant speed.
3-012
Precautions When Parking
Do Not Park on Unstable or
Inclined
Surfaces
Do not park the machine on a slope. If it has to be
parked on a slope, apply the parking brake securely and
block the rubber tracks at the lower end .
3-016
- 9 -
Rules for Safe Operation and Maintenance 3
Safely Leaving the Machine
Unattended
Whenever you park the machine, be sure to turn the
parking brake switch to the [P] position to apply the park-
ing brake, and stop the engine. Remove the key when-
ever you leave the machine unattended.
3-017
Do Not Park on Unstable or
Inclined
Surfaces
Park the machine on a stable, level, flat surface. If park-
ing on a slope is unavoidable, apply the parking brake
and block the rubber tracks at the lower end of the
machine. Observe all precautions for driving and operat-
ing the machine and transporting a load on a slope.
3-015
Precautions When Performing Maintenance
Ventilate Properly When Operating Indoors
When operating engine indoors, always ensure that
there is adequate ventilation to prevent poisoning by
exhaust gas.
3-019
Never Carry Out Maintenance with
Engine
Running
Do not carry out maintenance with the engine running.
Always stop the engine before starting maintenance.
XX5-002
- 10 -
4 Component Names and Functions
4. Component Names and Functions
Locations
One-way dump
Swivel dump
3667M-0400-020E
- 11 -
Component Names and Functions 4
Component Names and Functions
1 Charge lamp
2 Cooling water tempera-
ture lamp
3 Oil lamp
4 Hour meter
5 Horn switch
6 Ignition switch
7 Steering lever
8 Clutch lever
9 Parkingbrakelock lever
10 Parking brake pedal
11 Throttle lever
12 Dump lever
13 Turn lever
This displays the condition of the battery charge.
When the ignition switch is turned to the [I] position, it lights up, and if the
condition is normal, it will go out after the engine starts.
This lights up when the engine cooling water temperature rises
abnormally (overheats).
This shows if the engine oil pressure is normal. When the engine-starting
switch is turned to the [ I ] position, it lights up, and if the conditions are
normal, it will go out after the engine starts.
This displays the total number of hours that the machine has been work-
ing in units of 0.1 hour.
Press this button to sound the horn. This is used when warning during
traveling and signaling during operation.
Turn this key to start and stop the engine.
This is used to switch the traveling direction of the machine (to forward or
backward) and turns the machine.
This is used when the stability of the engine is poor in winter or in cold
areas.
To lock the brake pedal, pull this lever toward you with the brake pedal
depressed when the machine is at a standstill.
This is used to safely park the machine.
This is used to increase or decrease the speed of the engine.
This is used to raise or lower the dump body.
This is used to rotate a bed.
- 12 -
Machine model, type
S100
One-way
dump
Swivel
ump
Weight
kg
835
910
Maximum payload
capacity
kN(kg)
9.8
(1000)
Dimensions
Overall
lenght
mm
2570
2595
Overall
width
mm
1000
980
Overall
height
mm
1360
[1465]
1265
[1465]
Ground contact lenghth of crawler
mm
1160
Crawler
tread
mm
750
Minimum ground
clearance
mm
145
Load deck floor
height
mm
540
620
Load deck dimensions
Inside
dimensions
Length
mm
1315
1340
Width
mm
890
Height
mm
490
Payload
Struck
m3
(kg)
0.42
(920)
0.39
(860)
Heaped
m3
(kg)
0.54
(1080)
0.50
(1000)
Engine
Model
Kubota D
722
Type
Water-cooled 4-cycle
diesel
Cylinder (bore ×
stroke)
mm
67 ×
68
Total
displacement
cm3
(cc)
719
(719)
Maximum
output
-1
(PS/rpm)
11.0 / 3000 (15.0 /
3000)
Maximum
torque
N
.
m
/min-1
(kg
.
m/rpm)
37.0 / 2200 (3.77 /
2200)
Starting
system
Electric
starter
Fuel
used
Light
oil
Fuel
consumption
g/kW.h
(
g/PS
.h
)
312.7
(230)
Fuel tank
capacity
liters
15.0
Lubricating oil
capacity
liters
3.15
5 Product Specifications
5. Product Specifications
5.1 Specifications of This Product
Read and understand the specifications of this machine to use maintain the
machine properly.
kW/min
*[ ] The bracketed figure above indicates that obtained when the working lamp is
mounted.
- 13 -
Product Specifications 5
Machine model, type
S100
One-way
dump
Swivel
dump
Electrical equipment
Battery type
75D23R
Battery capacity
V/AH
12 /
52
Working lamp
[V/W]
[12 /
18.4]
Travel Performance
Travel speed
km/h
0.0 ~
5.4
Minimum turning radius
m
1.55
Gradeability
deg
25
(unloaded)
HST fluid capacity
liters
20
Power train
Main gearshifting
method
Twin
HST
Steering system
Twin HST two
levers
Brake system
Internal expanding type
brake
Crawler
230 × 48 ×
72
Dump system
Dump system
Front
dump
Swivel
dump
Hydraulic pump
Type
Gear
pump
Maximum rotational speed
rpm
2700
Maximum
discharge
ℓ/min
11.0
Relief setting
pressure
MPa(kg/cm
2
)
14.7
(150)
Cylinder (bore ×
stroke)
mm
60 ×
400
Performance
Maximum lifting
angle
deg
90
Lifting time
sec
About
6.0
About
6.3
Lowering time
sec
About
4.0
About
5.1
Hydraulic fluid capacity
liters
1.6
Combination with HST
fluid
Rotating
device
Rotating system
—
Hydraulic pressure
(twin cylinder)
Maximum
rotatingangle
deg
—
Right: 90 ~ Left:
90
Rotating time
sec
—
About 3.0
(90°)
Cylinder (bore ×
stroke)
mm
—
50 ×
160
* These specifications are subject to change without notice, for product
improvement.
5.2 Details of Tool Bag
No.
Part name
Quantity
Remarks
1
Operation and maintenance manual (This manual)
1
2
Instruction manual for engine
1
3
Grease fitting
1
M6
- 14 -
6
6. Operation
Operation
•Before reading this section, be sure to read Section 3 "Rules for Safe Operation and
Maintenance" (see pages 5 to 9).
•When operating the machine, always follow the instructions in this section. Do not operate the
machine unless you are familiar with the operation of all controls and safety devices.
6.1 Preparation Before Operation
6.1.1 Adding Fuel
•When adding fuel, keep open flames (lighted cigarettes, etc.) away from
fuel
and engine. Flames will cause the fuel to
ignite.
•Always stop the engine before adding fuel.
•Do not overfill so that fuel spills out of filler cap. Wipe up any spillt before
starting engine.
Fuel gauge Checking fuel level
Visually check the fuel level gage. If fuel is
low,
open the fuel tank cap, and add
fuel.
Adding fuel
1. Open the fuel tank
cover.
3677M-0601-060
Fuel tank cover
Fuel tank cap
2. Open the fuel tank cap, and add
fuel.
3. Replace the fuel tank
cap.
4. Replace the fuel tank
cover.
Fuel to use: Light oil
Fuel tank capacity: 15.0 liters
Take extreme care so that a hand is not caught by the fuel tank
cover.
Table of contents
