CanyCom SC75 User manual

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.[phone] Fax.[phone]
Off-road Rubber Track Dumper
SC75
Operator's Manual
3570 5101 001

http://www.canycom.co.jp/
■Sales Headquarters TEL [phone] FAX [phone]
■
Foreign Trade Center TEL [phone] FAX [phone]
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.

Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and the safety labels on the machine thoroughly before
using this machine. Always follow the instructions and safety precautions, or
serious injury or death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with the safety
covers removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain the machine. Make sure to read and understand the manual
thoroughly before operating the product. Also make sure to read the separate operator's
manual for the engine.
• Store this manual in a safe, accessible place for easy reference.

Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warranty and After-Sales Service
Chikusui Canycom, Inc. provides you a warranty through Canycom U.S.A. A copy of this
warranty is reproduced in the back of the manual.
Warranty
Consult your local Canycom dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of the engine
handy at the time of contact. The model and serial number can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter5
"Specications" of this manual (Page12).
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
3570M-0005-020E
3570M-0005-010E
Location of Model Label

Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2. Controls and Components 10
Name and Function of Controls . . . . . . . . . . . . . . . . . . . 10
3. Specications 12
Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Operation 14
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pre-start up Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Dumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Using Safety Prop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Folding/Unfolding Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5. Maintenance 28
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 28
List of Fluids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Greasing and Lubricating Points . . . . . . . . . . . . . . . . . . 33
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 34
Removing and Installing Body Panels . . . . . . . . . . . . . . 35
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
HST (HydroStatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Line Filter and Suction Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Belt Stoppers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control Stick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Greasing and Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hydraulics Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6. Troubleshooting 58
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7. Transporting 62
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Hoisting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Warranty
Warranty Certicate is attached at the end of this manual.
* Have the warranty certicate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .

Safety 1
-1-
Safety Labels
The safety labels shown on the next page are attached to the machine. See the illustration
below for the location and the illustration on the next page for the content of each label on
the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
3570M-0101-011E
467
3 (On the hood)
(On the hood)2
9
8
10
1 5

Safety
-2-
1
Crush hazard.
Beware of obstacles
when reversing or
turning. A l w ays
operate slowly and
keep two meter or
more clearance.
3570 5037 001
WARNING!
Flammable liquid
present. Keep
away all ignition
sources.
3677 5042 001
DANGER!
Do not reverse the polarity.
Reverse polarity may cause
fire or explosion. Make sure
the jumper cables are
connected correctly.
Avoid short-circuit. Short-
circuit may cause fire or
explosion.
Do not touch the electrical
terminals or wires. Shock or
electrocution could occur if
accidental contact is made.
3570 5028 002
WARNING!
Hazardous voltage.
Use of unapproved
test probes or
conductive objects
is strictly
prohibited. See
operation manual.
3677 5047 001
WARNING!
Crush hazard. To
prevent death or
serious injury, do
NOT place any
part of your body
under the loading
deck.
3677 5046 001
DANGER!
Electric shock
hazard. Keep away
from electric power
lines and utility
poles.
WARNING!
Read and FULLY
understand t h e
operator's manual
before use or
maintenance.
WARNING!
Power sources.
Hydraulic and
electric pow e r
sources are pres-
ent. Lockout ALL
energy sources
before servicing.
DANGER!
Moving belts can
entangle hand and
arm. Keep hands
away t o a v o i d
injury.
WARNING!
Moving fan blades
can sever hand
and fingers. Keep
h a n d s a w a y t o
avoid injury.
WARNING!
3570 5036 001
Hot surfaces. Do
NOT touch.
3677 5043 001
WARNING!
Upset hazard.
Accelerate or decele-
rate slowly. Sudden
starts, stops, or turns
can cause tip-over.
Never operate on slope
in excess of 25 degrees.
Avoid running over
obstacles.
Hold onto guide rail at
all times.
Keep feet on foot
platform (step) at all
times.
3570 5038 000
WARNING!
3570 5021 001
Crush hazard. Hold the
step firmly when raising or
l ow e r in g . Dropping step
could cause serious injury.
WARNING!
STEP LOCK KNOB
Pull the knob to raise
or lower the step.
Noise Hazard.
Wear approved
ear protection
during operation.
3570 5039 000
CAUTION!
3570M-0101-021E
3677 5042 0011 3570 5028 002
2
3570 5037 0015 3570 5036 001
6
3677 5047 0013
3677 5043 0017 3570 5038 000
8 3570 5039 000103570 5021 0019
3677 5046 0014

Safety 1
-3-
This section contains safety precautions to follow when operating and maintaining the
machine. Read and understand the precautions in this section as well as throughout this
manual and follow them when operating or maintaining the machine. Failure to follow safety
precautions could result in property damage, serious injury or death to the operator or
bystanders.
Safety Precautions
All operators and mechanics should receive practical instructions from their employer or
renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and the proper
use of the machine.
• Never allow people unfamiliar with these instructions to operate or service the
machine. Local regulations may restrict the minimum age of the operator.
• The operator is responsible for the accidents or hazards caused to other people or
their property.
• Do not carry passengers other than the operator.
• Always keep in mind that care and concentration is required when working with
ride-on machines.
• Loss of control on a slope cannot be regained by the application of the brake. The
main reasons for loss of control are:
→ insufcient grip of tracks.
→ excessive speed.
→ misjudging of the ground conditions, especially slopes.
→ incorrect distribution of load.
Training
Preparation
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing the machine. Proper clothing will minimize
the chance of injury. Do not operate the equipment if you have long hair, loose
clothing, or jewelry; all of which may get tangled in moving parts. Do not operate
the machine barefoot or with open sandals.

Safety
-4-
1
Operation
• Fuel is highly ammable. See Checking and Filling Fuel, page 14, for important
safety information on handling fuel.
• Never handle fuel or grease, service the engine, or recharge the battery in the
presence of re or spark.
• Perform the daily pre-startup inspection (see Preparation, pages 14-15) before
starting the machine. Repair or replace damaged parts before starting the machine.
• Do not operate the engine in a conned space where dangerous carbon monoxide
fumes can accumulate.
• Do not touch the engine, mufer or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.
• Do not operate the machine under the inuence of alcohol or drugs.
• Always check for obstacles before operating on new terrain.
• Before starting the engine and moving the machine, be sure all persons are a safe
distance away from the machine. Sound the horn to warn bystanders.
• Always hold the guide rail with one hand to keep your posture when the machine is
moving.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on ice.
The stability of the machine is affected by the speed, rate of steering, terrain and the load.
Always pay close attention to these factors or a loss of control or tip over could occur,
resulting in property damage, serious injury or death.
General Driving

Safety 1
-5-
• Always make certain that there is no obstacle or a person behind the machine when
backing up. After conrming that it is safe to back up, move slowly and avoid sharp
turns.
• To reduce the risk of tip over,pay special attention when encountering an obstacle
or a slope, or when braking on a slope or during a turn. See Driving on a Slope on
the next page.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could tip over.
• Do not operate the machine near the edge of a cliff, an overhang or a slide area.
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the
machine lose control and could cause a tip over. Be especially cautious when
traveling on soft or wet ground.
• Drive at a safe speed, taking into account the surface gradient, surface conditions
and load.
• Use an observer to help direct the machine when the visibility is poor, terrain is
rugged or hilly, or maneuvering room is limited. The observer should be able to see
the machine and its immediate surroundings, and should give pre-arranged signals
to direct the operator.

Safety
-6-
1
Driving on a Slope
• Always follow proper procedures for driving on a slope as described in this manual.
• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip
over. Check the terrain carefully before attempting to drive on a slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could tip over.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• Never move the throttle lever or the control stick suddenly.
• Drive straight up or down a slope. Avoid turning on a slope. If turning is
unavoidable, make only a short, gradual and steady turn.
• If the engine stalls or loses traction during a climb and cannot make it to the top
of the slope, do not try to turn the machine around. Carefully back down slowly,
straight down the slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.
• Avoid driving the machine across a slope. If it is unavoidable, drive across a slope
slowly and carefully.
• Without a load, drive the machine backwards up a slope (operator's step uphill)
when climbing, and drive it forward when going down a slope.
• Driving on a slope can be dangerous. It can result in a tip over and cause
serious injury or death. Take the following precautions.

Safety 1
-7-
• With a load, drive the machine forward up a slope (operator's step downhill) when
climbing, and drive it backwards when going down a slope. Be especially cautious
when operating on a slope with a load.
• When driving down a slope, use the control stick so that the machine travels down
at the minimum speed. Use the engine speed to help keep the machine speed low.
Loading and Driving with a Load
• The maximum payload for this machine is 1650lbs. (750 kg). Do not exceed this
maximum payload under any circumstance.
• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not
carry more than 660lb (350 kg) when operating on a slope between 15 and 20
degrees. Keep in mind that liquid concrete will shift in the bucket and hence its
center of gravity also shifts, affecting the stability of the machine.
• Load cargo in the bucket so the weight is evenly distributed. Keep in mind that
liquid concrete will shift in the bucket and hence its center of gravity also shifts.
When carrying a solid cargo, strap the cargo to the load deck to prevent the cargo
from shifting. Ensure that cargo does not obstruct the operator's eld of view.
• When carrying a load, drive at a reduced speed. Allow a greater distance for
braking.
• Before crossing a bridge or an overpass, make certain that the total combined
weight of the machine, the load and the driver is within the stated weight limit for
the bridge or the overpass. Then, proceed carefully and at a constant speed.
Dumping
When dumping material from the bucket, take the following precautions.
• Always follow the proper procedures for dumping as described in this manual.
• Only operate the bucket with the engine running.
• Perform the dump operation on a at, level and stable surface whenever possible.
Raising or lowering the load deck on a slope or rough terrain could result in a tip
over.

Safety
-8-
1
Parking
• Park the machine on a at, level and stable surface. If parking on a slope is
unavoidable, apply the parking brake and block the tracks at the lower end of the
machine.
→ Without a load, park the machine with the operator's step toward the uphill
→ With a load, park the machine with the operator's step toward the downhill
→ Do not park sideways on a slope.
• Observe all the previous precautions for driving, driving on a slope, loading and
driving with a load, and dumping.
• Whenever you park the machine, apply the parking brake and stop the engine.
Remove the key whenever you leave the machine unattended to prevent
unauthorized use or accidental starting.
• Gasoline is extremely ammable and can be explosive. When parking the machine
indoors, make certain that the building is well ventilated and that the machine is not
close to any source of ame or spark, including appliances with pilot lights.
Servicing
• Do not service the machine when the engine is running.
• Make certain that there is adequate ventilation when operating the engine indoors
to prevent poisoning by exhaust gas.
• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines
are in good condition before applying hydraulic pressure to the system.
• Make certain that all persons are at a safe distance away from the machine when
raising or lowering the bucket.
• Do not move the machine or leave it unattended with the bucket in the raised
position.
• Engage the bucket safety prop if you must place any part of your body under the
bucket in the raised position.

Safety 1
-9-
• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic
uid under high pressure. Use paper or cardboard, not your hands, to search
for leaks. Hydraulic uid escaping under pressure can have sufcient force to
penetrate the skin and cause serious injury.
• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them
as needed.
• If the engine must be running to perform a service, keep hands, feet, clothing and
any part of the body away from any moving part, especially the cooling fan and the
belts at the side of the engine.
• Do not touch the engine, mufer, or exhaust pipe while the engine is running or
soon after it has stopped. These areas will be very hot and can cause burns.
• The engine must be shut off before checking or adding oil.

Controls and Components
-10-
2
Name and Function of Controls
1 Dump Lever . . . . . . . . . . . . Raises or lowers the bucket.
2 Dump Pedals . . . . . . . . . . . Coupled to the dump lever and raises or lowers the
bucket.
3570M-0201-010E
Forward
Backward
13
4
5
7
68
910
12
2
11

-11-
Controls and Components 2
3 Clutch Lever . . . . . . . . . . . . Disengages the clutch to help start the engine in the cold.
4 Control Stick. . . . . . . . . . . . Control stick is used to control the traveling direction
(forward or backward, as well as left or right) and speed of
the machine.
5 Parking Brake Lever . . . . . Parking brake lever is used to park the machine securely.
6 Throttle Lever . . . . . . . . . . . Throttle lever is used to control the engine speed.
7 Engine Oil Warning Lamp . Lights up when the Main Switch is turned to the
[ (run)] position. If there is no problem, it goes off when
the engine is started. If a problem is detected when the
engine is running, it lights up.
8 Main Switch . . . . . . . . . . . . Main switch is used to start or stop the engine.
9 Choke Knob . . . . . . . . . . . . Pulling the choke knob closes the choke valve to help start
the engine in the cold weather. Push the knob back to
open the valve once the engine starts.
10 Horn Button . . . . . . . . . . . . Pressing this button sounds the horn. Use this for warning
during traveling or signaling during operation.
11 Fuel Gauge . . . . . . . . . . . . . Displays the amount of fuel in the tank.
12 Hour Meter . . . . . . . . . . . . . Hour meter displays and records the total amount of time
the machine has been in use, in the unit of 0.1 hour.