CanyCom Jasper EJ20 User manual

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.[phone] Fax.[phone]
Electric Multi-Cart
Operator's Manual
4104 5111 000
EJ 20

http://www.canycom.co.jp/
■Sales Headquarters TEL [phone] FAX [phone]
■
Foreign Trade Center TEL [phone] FAX [phone]
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.

Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and safety labels on machine thoroughly before using
this machine. Always follow the instructions and safety precautions, or serious
injury or death could result.
• This machine should only be used for its intended purpose: hauling. Any other
use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with safety covers
removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain this machine. Make sure to read and understand this manual
thoroughly before operating this product.
• Store this manual in a safe, accessible place for easy reference.

Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warranty and After-Sales Service
Warranty
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
CHIKUSUI CANYCOM, INC. provides you a warranty through Canycom U.S.A.
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please make
sure to have the product name and serial number handy at the time of contact. The model
and serial number can be found on the model label as shown below.
Location - Label
4104M-0005-010US
4104M-0005-020US

Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Controls and Components 8
Name and Function of Controls . . . . . . . . . . . . . . . . . . . . 8
3. Specications 10
Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 11
4. Operation 12
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Adjusting Handle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Specication and Setting of Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Charging battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chacking Battery Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Adjusting Deck Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Using on a Slope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dealing with Flat Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5. Maintenance 23
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 23
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 23
Messaging Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Error Messages on Battery Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Charger LED Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Charger Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Breaker Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Adjusting Machine Body . . . . . . . . . . . . . . . . . . . . . . . . . 28
Rubber Bush - Adjusting and Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6. Troubleshooting 31
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7. Transporting 35
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Warranty
Warranty Certicate is attached at the end of this manual.
* Have the warranty certicate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .

Safety 1
-1-
Safety Labels
The safety label shown below is attached to machine. See the illustration below for the
location and the content of the label on machine.
• Locate the warning label attached to this machine. Read and follow the instructions
and precautions in it. Failure to do so could result in serious injury or death to the
operator or bystanders.
• Keep the label clean and legible. Do not use solvents or gasoline to clean the label.
• Replace the label immediately if it has been removed, has fallen off or become
illegible. Use the part number, on the label or shown in this manual, to order a
replacement label from your CANYCOM representative.
4104 5016 000
4104 5018 000
4103 5011 000
4104M-0101-010US
4104 5016 000

Safety
-2-
1
This section contains safety precautions to follow when operating and maintaining machine.
Read and understand the precautions in this section as well as throughout this manual and
follow them when operating or maintaining machine. Failure to follow safety precautions
could result in property damage, serious injury or death to the operator or by standers.
Safety Precautions
All operators should be familiar with the following issues when using this machine. In case
machine is used by a hired worker or is rented, the employer or renter shall give practical
instructions covering the following issues to the user.
• It is essential to familiarize yourself with controls, safety labels and the proper use
of machine.
• Never allow people unfamiliar with these instructions to operate or service machine.
Do not let anyone under 18 years of age to operate this machine. Local regulations
may restrict the minimum age for operating a machine. Consult your local authority.
• The operator is responsible for the accidents or hazards caused to other people or
their properties as a result o operating this machine.
• Always keep in mind that care and concentration is required when working with a
load-carrying machine.
• Loss of control on a slope cannot be regained by the application of brake. Main
reasons for the loss of control are:
→ insufcient grip of tires.
→ excessive speed.
→ misjudging of the ground conditions, especially inclination.
→ excessive load.
→ incorrect distribution of load.
Training

Safety 1
-3-
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing machine. Proper clothing will minimize
the chance of injury. Do not operate machine if you have long hair, loose clothing,
or jewelry; all of which can get tangled in moving parts. Do not operate machine
barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trac
control for the work place. Following such rules will reduce the risk of accidents.
• Perform daily pre-startup inspection (see Preparation, page 12) before starting
machine. Repair or replace damaged parts before starting machine.
• Never handle oil or grease, service machine or recharge battery in the presence of
re or spark.
Preparation
Operation
This machine is intended for carrying solid stuff, luggage and similar objects. Carrying other
kinds of objects may damage machine. Avoid carrying uid stuff in order to keep motor away
from troubles.
The stability of machine is affected by speed, rate of steering, terrain and load. Always pay
close attention to these factors or loss of control or tipping over could occur, resulting in
property damage, serious injury or death.
General Driving
• Do not operate machine under the inuence of alcohol or drugs. Do not operate
machine when you are tired, ill, or not t to operate machine.
• Before starting and moving machine, scan around your surroundings and make
sure all persons and other vehicles are a safe distance away from machine.
• Do not drive machine in the rain or through the ground surface with pool of water in
order to keep machine from getting wet.

Safety
-4-
1
General Driving
• Always check for obstacles before operating on new terrain.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.
• Drive at a safe speed, taking into account surface gradient, surface conditions and
load.
• Do not make sudden maneuvers. Sudden start, stop, or turn can make machine lose
control and could cause a tip over. Be especially cautious when traveling on soft or
wet ground.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or person behind machine when
backing up. Make certain that it is safe to back up, then move slowly and avoid
sharp turns.
• To reduce the risk of tipping over, pay special attention when encountering an
obstacle or a slope, or when braking on a slope or during a turn. See Driving on a
slope on the next page.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
• Do not operate machine near the edge of a cliff, an overhang or a landslide area.
• Use an observer to help direct machine when visibility is poor, terrain is rugged or
hilly, or maneuvering room is limited. An observer should be able to see machine
and its immediate surroundings, and should give pre-arranged signals to direct the
operator.

Safety 1
-5-
Driving on a Slope
• Driving on a slope can be dangerous. It can result in a tip over and cause serious
injury or death. Always follow proper procedures for driving on a slope as
described in this manual.
• When carrying no load, do NOT use machine on a slope steeper than 15 degrees.
When carrying a load, observe the load limit according to the inclination (see
Loading and Driving with the Load, page 6).
• Check terrain carefully before attempting to drive on a slope. Driving on a slope in a
wrong manner can cause a loss of control or a tip over.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could tip over.
• Do not ride when you are driving down a slope. When driving down a slope, stop
and turn the main switch to [LO]. Go down at a reduced speed with the operator
walking behind machine. Use motor speed to help keep machine speed low.
• When driving up a slope, proceed at a steady rate of speed and accelerator position.
• Never move accelerator lever suddenly.
• Drive straight up or down a slope. Avoid turning on a slope. Avoid driving machine
across a slope.
• If motor loses traction during a climb and cannot make it to the top of a slope, do
not try to turn machine around. Carefully back down slowly, straight down a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, another
vehicle or person could be on the other side of the crest.
• Without a load, drive machine backwards up a slope (Steering wheel toward the top)
when climbing, and drive it forward when going down a slope.
• With a load, drive machine forward up a slope (Steering wheel away from the top)
when climbing, and drive it backwards when going down a slope. Be especially
cautious when operating on a slope with a load.

Safety
-6-
1
Loading and Driving with a Load
• The maximum payload for this machine is 440lbs (200kg). Do not exceed this
maximum payload under any circumstance.
• Do not operate on a slope steeper than 15 degrees when carrying a load. Do not
carry more than 220lbs (100kg) when operating on a slope between 5 and 10
degrees.
• Place a load on loading deck so that the weight is evenly distributed. When carrying
a load, strap it to loading deck to prevent it from shifting. Ensure that the load does
not obstruct the operator's eld of view.
• When carrying a load, drive at a reduced speed. Allow greater distance for braking.
• Before crossing a bridge or an overpass, make certain that the total combined
weight of machine, load and operator is within the stated weight limit of the bridge
or the overpass. Then, proceed carefully and at a constant speed.
• Do not ride on any part of machine. Do NOT carry any other person on this machine
at any time.

Safety 1
-7-
Parking
• Park machine on a at, level and stable surface. Do not park in a dangerous place.
Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope
less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable,
block wheels at the lower end of machine with chocks. Make sure to turn the break
lever to [Drive] position.
→ Do not park sideways on a slope.
• Observe all the previous precautions for general driving, driving on a slope, loading
and driving with a load, and transportation.
Servicing
• Only the qualied technician should service the electrical components. If you are
not a qualied technician, contact your local CANYCOM representative.
• Do not service machine when battery is being charged.
• Disconnect the negative (-) terminal cable from battery before you service machine.

Controls and Components
-8-
2
Name and Function of Controls
4104M-0201-010US
Charger Connector
Breaker Reset
Handle Lever
Lock Bolt
Deck Surface
Main Switch
Acelerator Lever
Control Pannel
Handle Lever
Speed Adjuster
Battery Gauge
Direction Switch
Battery Bag
Deck Lock Knob
Frame Lock Lever
Frame Lock Lever
Control Pannel
Brake Lever
Slide Frame
Forward
Backward
Orange
Red Green

-9-
Controls and Components 2
Handle Lever . . . . . . . . . . . . . . Handle Lever is used to steer machine.
Accelerator Lever . . . . . . . . . . Accelerator Lever is used to control machine speed.
Main Switch . . . . . . . . . . . . . . . Turns on or off the entire machine.
Speed Adjuster . . . . . . . . . . . . Adjust machine speed.
Direction Switch . . . . . . . . . . . Selects traveling direction between forward and backward.
Battery Bag . . . . . . . . . . . . . . . The battery is in the bag and can charge the battery itself.
Battery Gauge . . . . . . . . . . . . . Indicates the level of charge and charging status of
battery.
Brake Lever . . . . . . . . . . . . . . . Selecting Brake Lever to [Drive] position engages
electromagnetic clutch. In this position, electromagnetic
brake is applied until accelerator lever is operated.
Selecting it to [Free] position disengages electromagnetic
clutch.
Deck Surface . . . . . . . . . . . . . . Load stuffs to carry with.
Slide Frame . . . . . . . . . . . . . . . Slide and adjust depending on the size of load.
Frame Lock Lever . . . . . . . . . . Use this lever when you lock or unlock slide frame.
Raising lever to unlock, pull down to lock slide frame.
Loading Deck Lock Knob . . . . Loading Deck Lock Knob is used to lock or unlock loading
deck.
Charger Connector . . . . . . . . . Charger Connector is used to charge battery on board.
Circuit Breaker Reset . . . . . . . Circuit Breaker Reset is used to reset circuit breaker when
it has tripped due to overload.
Handle Lever Lock Bolt . . . . . Use this bolt to adjust the angle of handle lever.

Specications
-10-
3
· Use this product properly after understanding its specications thoroughly.
Product Specications
Model and Type EJ20
Machine Mass (incld. batteries) kg (lbs) 62 (136)
Maximum Payload kg (lbs) 200 (440)
Dimensions
Overall Length in. (mm) 40.9 (1040)
Overall Width in. (mm) 24 (610)
Overall Height in. (mm) 37 (940)
Wheelbase in. (mm) 23.6 (600)
Tread Front in. (mm) 18.1 (460)
Rear in. (mm) 19.2 (488)
Ground Clearance in. (mm) 2.4 (60)
Loading Deck Height in. (mm) 360 (360)
Loading Deck
Type Slide Frame
Size
Length in. (mm) 32.0 (813) [35.9 (913)]
Width in. (mm) 22.9 (581) [30.0 (761)]
Height in. (mm) 3.5 (88)
Drive Train
Battery Capacity (5hr Ratio) V/AH 12V/21AH X2
Motor (Rated Output for 30min.)
DC24V Brushless motor, 350W x 1
Drive System 2 rear wheels, direct-drive system (w/ differential)
Break System Combination regenerative-electromagnetic
Battery Charger Microcomputer controlled
Tire Front 3.00 - 4 (255 dia. puncture-proof)
Rear 3.00 - 4 (255 dia. puncture-proof)
Electrical
Maximum Speed (FWD/REV) km/h (mph) 4.5 (Forward) / 2.9 (Reverse)
Gradeability Degrees 15 (unloaded)
Minimum Turning Radius m (ft.) 1 (3.9)
The [ ] part is the size, when slide frame is extended.
Specication will change without notice for emprovements.

-11-
Specications 3
No. Content Quantitiy Note
1Machine 1
2 Charger 1
3Power Cable 1
4Key 2
5 Operator's Manual 1 This Manual
6 Warranty 1
Contents of the Tool Bag

Operation
-12-
4
• When you adjust handle lever, tight Handle Lock Knob to x handle lever
properly.If the knob is loose, then handle lever will fall over.
Pre-start up Inspection
Preparation
Always perform an inspection before use.
Refer to [Maintenance Schedule] (page 23) for the inspection schedule and procedure.
Adjusting Handle Lever
1. Turn knob to the left to loosen handle lever.
2. Adjust the angle of handle lever.
3. Turn knob to the right to tight handle lever.
• Handle Lever is in store position when
machine is purchased. Adjust the angle of
handle lever position to ease operation.
NOTE
4104M-0401-010
Loosen Tighten
Handle Lock Knob
4104M-0401-020US
Store
Position