Caple CM209WH Manual

CM209WH
Ca
p
le Built In Combi MW/Grill 460mm
Caple Built In Combi MW/Grill 460mm
Technical information

Caple CM209 (SS & WH) combination microwave
Features
Stainless steel or white glass
Stainless steel, black-spot feature bar handle
Stainless steel interior
Internal halogen light
11 Functions:
•light
•fan heat
•grill & fan heat
•full grill
•turbo grill
•timed defrost
•defrost by weight
•microwave
•microwave & grill
•microwave & fan
•auto settings
34 Litre capacity
6 Microwave power levels
Thermostatic grill
60 Preset cooking recipes that can be customized
Touch control timer and electronic clock
Keep Warm function if door remains closed after cooking
Express microwave programme
Audible timer
Cooking ouput
Fan cooking 1500W
Microwave cooking 900W
Grill 1500W
Accessories
Dia. 320mm glass turntable
1 Round chrome shelf
1 Chrome grid
1 Stainless steel tray
Electrical connection
Rated load 3.20kW
Fuse rating 20A

Item Part Code Description
142703120 MUFFLE
3a 12381850 MUFFLE GASKET (until 23/03/14)
3b 12382130 MUFFLE GASKET (from 24/03/14)
512111260 BACK SHIELD
612111170 TOP SHIELD
812111860 AIR CONVEYOR F45N µONDE
11 12381530 FIBERGLASS SHELL
12 12380980 FIBERGLASS REAR
13 12530000 TERMINAL BLOCK/FASTEN CABLE 16A
14 12590191 RADIAL FAN
15 12540943 SAFETY THERMOSTAT PRESET T165¢C
16 12540944 SAFETY THERMOSTAT PRESET T110¢C
20a 12590150 TANGENTIAL COOLING FAN (until 10/07/14)
20b 12590270 TANGENTIAL COOLING FAN (from 11/07/14)
24 12540960 HALOGEN RECTANGULAR LAMP SOCKET 25W 230/240V
CM209WH - Caple built in microwave
32 12192671 LOWER PROFILE F45N STEAM BLACK
33 12112541 COUNTER FRONTAL
34 12112400 LEFT-RIGHT SIDE SHIELD
36 12111810 BOTTOM SHIELD
51 12200460 SHELF
53 12570170 CIRCULAR HEATING ELEMENT 1500W
54 12570180 GRILL HEATING ELEMENT 1500W
66 12105390 TRAY H20 INOX GN2/3 F45N
70 12380950 ADHESIVE GASKET
72 42782041 INTERACTIVE POWER BOARD MICROWAVE 11F µF45N W/COOKBOOK
80 12740600 HANDLE SENSEHAN1 MAURICE LAY
81 42713330 GLASS DOOR
83 12600280 DOOR HINGE
84 12301000 INNER DOOR
91a 12541190 NTC PROBE (until 26/07/15)
91b 12542090 NTC PROBE (from 27/07/15)
93 42715689 FRONTAL GLASS
99 12380500 RUBBER FOOT FOR HINGE
151 12323500 3rd INNER GLASS THERMO REFLECTIVE
180 12381000 DOOR GASKET
181a 12702000 ROUND SHELF H75 (until 06/10/13)
181b 42702000 ROUND SHELF H75 (from 07/10/13)
182 12380930 FLAT GLASS SWIVEL
183 12541110 TRANSFORMER
184 12541120 CAPACITOR 2100Vac 50/60Hz 1.05µF
185 12541130 FUSE CARRIER + FUSE 0.8A-5kV
186 12570160 MAGNETRON
187 12590140 GEARMOTOR
189
42710590
LABYRINTH F45N
189
42710590
LABYRINTH
µ
F45N

Item Part Code Description
CM209WH - Caple built in microwave
190 11380640 CAST IRON RUBBER GRILL
191 12541100 SAFETY THERMOSTAT T120¢C MAGNETRON
192 12112490 EXTERNAL BOTTOM
193 12111850 BOTTOM PROTECTION
194 12112480 COMPONENT SUPPORT
195 12192440 AIR CONVEYOR F45N MAGNETRON
196 12193250 INNER DOOR HANDLE PROFILE
273 12380920 BUSHING FOR FLAT GLASS SWIVEL
275 12782058 MICROSWITCH N/O µF45 (RIGHT)
276 12782059 MICROSWITCH N/O-N/C µF45 (LEFT)
277 12380960 MICA PROTECTION
278 12381550 FIBERGLASS DUMPING
279 12381540 RUBBER DUMPING FOR TRANSFORMER
280 12600230 SLIDING BLOCK FOR ROTATING PLATE

CM209WH
Caple built in Microwave/Grill
Service Manual

Microwave Oven Service Manual
Models CM109-CM209
This document has been published to be used for service only.
The contents are subject to change without notice
CONTENTS
1. SERVICING REQUIREMENT
S
1.1 HEALTH & SAFETY
1.1.1 Electrical Safet
y
1.1.
2
Good Working Practice
s
1.1.3 Insulation Test
1.1.4 Sheet Metal Edge
s
1.1.5 Microwave emissions
1.
2
MEASUREMENT OF ENERGY EMISSION
1.2.1 Measurement of energ
y
emission
1.2.2 All repairs must be performed in such a manner that microwave energy emission is minimal.
1.
3
SPECIAL TOOLS & MATERIAL
S
1.3.1 Tools
1.3.
2
Necessar
y
Measuring Instrument
2. TECHNICAL OVERVIE
W
2.1 OVEN MICROWAVE SPECIFICATION
S
2.1.1 Oven Weight
2.1.2 Power Rating
2.
2
SERIAL PLAT
E
2.2.1 Location
2.2.
2
Model and Serial Number
2.
3
COMPONENT SPECIFICATION
S
2.3.1 Heating Elements
2.3.
2
Motor
s
2.3.
3
Electric Component
s
2.4 SYSTEM DESCRIPTION
2.
5
TEST PROCEDURE MICROWAVE CONTROL
2.6 FAULT NUMBERS
2.
7
OVEN SAFETY FUTURE
S
2.7.1 Interlock Mechanism
2.7.2 Safety Thermostats

4. TROUBLE SHOOTING GUIDE
4.1 ERROR MESSAGE
4.2 MICROWAVE OVEN DOESN’T WORK
4.3 COOLING FAN PROBLEMS
4.4 CONVECTION FAN PROBLEMS
4.5 OVEN LIGHT PROBLEMS
4.6 DISPLAY PROBLEMS
4.7 DOOR HINGES PROBLEMS
4.8 BAD COOKING PERFORMANCE
7. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDUR
E
7.1 MICROWAVE OVEN REMOVAL
7.2 COOLING FAN MOTOR SUBSTITUTION
7.3 OVEN DOOR REMOVAL
7.4 CONVECTION FAN MOTOR SUBSTITUTION
7.5 RING ELEMENT SUBSTITUTION
7.6 GRILL ELEMENT SUBSTITUTION
7.7 ROTATING DISH MOTOR SUBSTITUTION
7.8 MAGNETRON SUBSTITUTION
7.9 LOCK DOOR SWITCH SUBSTITUTION
7.10 DOOR GASKET SUBSTITUTION
7.11 SAFETY THERMOSTATS SUBSTITUTION
7.12 TRANSFORMER SUBSTITUTION
7.13 CONDENSER SUBSTITUTION
7.14 TEMPERATURE PROBE SUBSTITUTION
7.15 DOOR HINGES SUBSTITUTION
7.16 DIODE SUBSTITUTION
7.17 FILTER SUBSTITUTION
7.18 ELECTRONIC CONTROL BOARD SUBSTITUTION
7.19 FUSE SUBSTITUTION
7.20 DOOR EXTERNAL GLASS SUBSTITUTION
7.21 DOOR MIDDLE GLASS SUBSTITUTION
7.22 DOOR INTERNAL LABYRINTH GLASS SUBSTITUTION
7.23 DOOR INTRENAL LABYRINTH GLASS GASKET SUBSTITUTION
7.24 GLASS CONTROL PANEL SUBSTITUTION
7.25 LIGHT BULB SUBSTITUTION

Servicing Requirements
1.1
Health & Safety
Note: When servicing the oven, health and safety issues must be considered at all times. Specific safety issues are listed below with their appropriate icon. These are
illustrated throughout the service information to remind service people of the health and safety issues
1.1.1 Electrical Safet
y
WARNING! TO AVOID ELECTRIC SHOCK!
Do not attempt to service this oven without suitable training and qualifications.
Unlike other appliances, the microwave oven is high-voltage and high-current equipment.
Though it is free from danger in ordinary use, extreme care should be taken during repair.
BEFORE TOUCHING any parts of the oven, always remove the power plug from the outlet.
For about 60 seconds after the oven stops, an electric charge remains in the high voltage capacitor. When replacing or checking, you must wait to permit
the capacitor discarding.
Ensure the main power has been disconnected before servicing any part of the oven. If the power is required to be on for electrical fault finding, then
extreme care should be taken not to make contact with electrical components other than with testing probes.
Ensure the oven is turned off when removing any electrical component or connection.
1.1.
2
Good Working Practices
Ensure the work areas are kept tidy and free of hazards while servicing the oven. On completion of the servicing, ensure the oven and work areas are left
clean and tidy.
1.1.
3
Insulation Test
Megger test to check insulation.
1.1.
4
Sheet Metal Edges
When working around cut sheet metal edges use appropriate gloves or protection to eliminate the chance of receiving a laceration.
1.1.5 Microwave emissions
Precautions to be observed before and during servicing to avoid possible exposure to excessive microwave energy. On every service call. A check for
microwave energy emission must be made. It requires that the power density of the microwave radiation emitted by a microwave oven shall not exceed
five (5) milliwatts per square centimeter at any point 5 centimeters (about 2 inches) or more from the external surface of the oven.
21 CFR 1030.10, Performance Standard for Microwave Ovens.