Carbatec CDC-650P User manual

CARBATEC.COM.AU
CDC-650P MANUAL
Cyclone Dust Collector
2

FOR TECHNICAL SUPPORT CALL 1800 658 111
2
CDC-650P
V1
Carbatec has been a trusted brand for woodworking enthusiasts
and professionals across Australia and New Zealand, since 1987.
Our quality woodworking products are designed and built to oer
value and performance, making the latest features and technological
advancements more accessible to Aussie woodworkers.
Backed by our no-fuss after-sales care and warranty support,
you can trust Carbatec to keep you woodworking, as promised.
We look forward to sharing in your woodworking journey!
If you have any questions about our products or service,
please call us on 1800 658 111 or email us at [e-mail]
Find us on social media
facebook.com/Carbatec
instagram.com/Carbatec
youtube.com/CarbaTecToolsForWood
THANK YOU
FOR CHOOSING

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CDC-650P
If you cannot nd an item on this list, carefully
check around and inside the machine and
packaging materials. Often, these items get lost in
packaging materials while unpacking or they are
pre-installed at the factory.
!
DO NOT use acetone, gasoline or lacquer thinner
to remove any protective coatings.
1. Remove parts from all of the cartons
and lay them on a clean work surface.
2. Remove any protective materials and
coatings from all of the parts of the cyclone
dust extractor. The protective coatings can
be removed by spraying WD-40 on them and
wiping it o with a soft cloth. This may need
to be redone several times before all of the
protective coatings are removed completely.
3. Compare the items above to verify that all
items are accounted for before discarding
the shipping box.
ZY
X
W
V
U
TSR
Q
P
O
N
M
LK
J
I
H
GF
E
D
CBA
A. Base
B. Support brackets
C. Connecting Rod
D. Impeller housing
E. Elbow
F. Rubber gasket
G. Rubber gasket
H. Cyclone funnel
I. Dust collection
drum and lid
J. Vaccuum hose
K. Hose clamps
L. Perforated drum
ring
M. Collection bag for
drum
N. Collection bag for
lter
O. Casters for drum
P. Drum handle
Q. Cap for Y adapter
R. Bag clamp
S. Y. adapter
T. Casters for base
U. End caps
V. Drum lid lifting
clamps
W. Canister lter
X. Bag clamp
Y. Flexible hose
Z. Hose clamps
The following items are provided in 3 packages (1 plywood case and 2 cartons).
WHAT’S IN THE BOX
WELCOME

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4
CDC-650P
DATE OF PURCHASE:
SERIAL NUMBER:
Record the serial number and date of purchase
in your manual for future reference.
2
Made in for:
CARBATEC PTY LTD
Brisbane - Australia
Model:
Voltage
Freq:
Phase:
Amp:
kW:
Speed:
Lot No.:
Serial No.:
Date:
QUALITY INSPECTED
Key information can be found on the inspection
panel, found on the rear of the machine.
IMPORTANT

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5
CDC-650P
NOTE: The specifications, photographs, drawings and information in this manual represent
the current machine model when the manual was prepared. Changes and improvements
may be made at any time, with no obligation on the part of Carbatec to modify previously
delivered units. Reasonable care has been taken to ensure that the information in this
manual is correct, to provide you with the guidelines for the proper safety, assembly and
operation of this machine.
Introduction 2
What’s in the box 3
Key information 4
Safety instructions - General 6-9
Safety instructions - Dust Collector 9-10
Safety instructions - Electrical 11
Overview 12
Specications 13
Assembly 14-20
Operation 21–22
Maintenance 23-25
Parts diagrams/Parts list 26-27
Troubleshooting 28-29
Wiring diagram 30
Warranty 31
CONTENTS
CONTENTS

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CDC-650P
A safety alert symbol Indicates DANGER, WARNING, or CAUTION.
May be used in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided,
could result in minor or moderate injury.
(Without Safety Alert Symbol) Indicates a situation that may result
in property damage.
Carbatec products bearing the Regulatory Compliance Mark (RCM) have been
tested in accordance with applicable Australian/New Zealand Standards
to ensure their compliance with all mandatory standards and regulations
(applicable at time of original sale). Carbatec Pty Ltd are registered as a
responsible supplier with relevant Australian government departments and
our products are registered on the EESS & ACMA database.
!
!
!
!
SYMBOL MEANING
IMPORTANT! Safety is the single most important consideration in the operation of this
equipment. The following instructions must be followed at all times. Failure to follow all
instructions listed below may result in electric shock, re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend
that this tool not be modied and/or used for any other application other than that for
which it was designed. If you have any questions about its application, do not use the tool
until you have contacted us and we have advised you.
The purpose of safety symbols is to attract your attention to possible dangers. The safety
symbols and the explanations with them deserve your careful attention and understanding.
The symbol warnings do not, by themselves, eliminate any danger. The instructions and
warnings they give are no substitutes for proper accident prevention measures.
!
Be sure to read and understand all safety instructions in this manual, including all safety
alert symbols such as “DANGER,” “WARNING,” and “CAUTION” before using this tool.
Failure to following all instructions listed below may result in electric shock, re, and/or
serious personal injury.
SAFETY INSTRUCTIONS

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CDC-650P
Operating a power tool can be dangerous if
safety and common sense are ignored. The
operator must be familiar with the operation of
this machine. Read this manual to understand this
machine. DO NOT OPERATE this machine IF YOU
DO NOT FULLY UNDERSTAND the limitations of
this tool. DO NOT MODIFY this machine in any way.
BEFORE USING
THIS MACHINE
!
To avoid serious injury and damage to the tool,
read and follow all of the Safety and Operating
Instructions before operating the machine.
!
1. SOME DUST CREATED BY USING
POWER TOOLS CONTAINS CHEMICALS
known to cause cancer, birth defects, or
other reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area
and work with approved safety equipment,
such as those dust masks that are specially
designed to lter out microscopic particles.
2. READ this entire manual. LEARN how to use
the tool for its intended applications.
3. GROUND ALL TOOLS. If the tool is supplied
with a 3-prong plug, it must be plugged into
a 3-contact electrical receptacle. The third
prong is used to ground the tool and provide
protection against accidental electric shock.
4. AVOID A DANGEROUS WORKING
ENVIRONMENT. Do not use electrical tools in
a damp environment or expose them to rain.
5. DO NOT USE electrical tools in the presence
of FLAMMABLE liquids or gases.
6. ALWAYS KEEP THE AREA CLEAN, well lit,
and organized. Do not work in an environment
with oor surfaces that are slippery from
debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY. Do
not permit people to be in the immediate
work area, especially when the electrical tool
is operating.
8. DO NOT FORCE THE TOOL to perform an
operation for which it was not designed. It
will do a safer and higher quality job by only
performing operations for which the tool was
intended.
9. WEAR PROPER CLOTHING.
Do not wear loose clothing, gloves, neckties,
or jewellery. These items can get caught in
the machine during operations and pull the
operator into the moving parts. The user
must wear a protective cover on their hair, if
hair is long, to prevent it from contacting any
moving parts.
10. CHILDPROOF THE WORKSHOP AREA by
removing switch keys, unplugging tools from
the electrical receptacles, and using padlocks.
GENERAL SAFETY
SAFETY INSTRUCTIONS

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CDC-650P
11. ALWAYS UNPLUG THE TOOL FROM THE
ELECTRICAL RECEPTACLE
when making adjustments, changing parts or
performing any maintenance.
12. KEEP PROTECTIVE GUARDS IN PLACE AND
IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make sure
that the power switch is in the “OFF” position
before plugging in the power cord to the
electrical receptacle.
14. REMOVE ALL MAINTENANCE TOOLS from
the immediate area prior to turning “ON”
the machine.
15. USE ONLY RECOMMENDED ACCESSORIES.
Use of incorrect or improper accessories
could cause serious injury to the operator
and cause damage to the tool. If in doubt,
check the instruction manual that comes with
that particular accessory.
16. NEVER LEAVE A RUNNING TOOL
UNATTENDED. Turn the power switch to the
“OFF” position. Do not leave the tool until it
has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious injury
could result if the tool tips over, or you
accidentally contact the tool.
18. DO NOT STORE ANYTHING ABOVE OR
NEAR the tool where anyone might try to
stand on the tool to reach it.
19. MAINTAIN YOUR BALANCE. Do not extend
yourself over the tool. Wear oil resistant
rubber soled shoes. Keep oor clear of
debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always
keep tools clean and in good working order.
Keep all blades and tool bits sharp, dress
grinding wheels and change other abrasive
accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR
DAMAGED PARTS PRIOR TO USING THE
TOOL. Carefully check all guards to see that
they operate properly, are not damaged, and
perform their intended functions. Check for
alignment, binding or breaking of moving
parts. A guard or other part that is damaged
should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE TIRED,
OR UNDER THE INFLUENCE OF DRUGS,
MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or jigs to
secure the work piece. This is safer than
attempting to hold the work piece with
your hands.
24. STAY ALERT, WATCH WHAT YOU ARE
DOING, AND USE COMMON SENSE WHEN
OPERATING A POWER TOOL. A moment of
inattention while operating power tools may
result in serious personal injury.
GENERAL SAFETY

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CDC-650P
25. ALWAYS WEAR A DUST MASK TO
PREVENT INHALING DANGEROUS DUST
OR AIRBORNE PARTICLES, including wood
dust, crystalline silica dust and asbestos
dust. Direct particles away from face and
body. Always operate tool in well ventilated
area and provide for proper dust removal. Use
dust extraction system wherever possible.
Exposure to dust may cause serious and
permanent respiratory or other injury,
including silicosis (a serious lung disease),
cancer, and death. Avoid breathing dust, and
avoid prolonged contact with dust. Allowing
dust to get into your mouth or eyes, or lay on
your skin may promote absorption of harmful
material. Always use properly tting AS/NZS
approved respiratory protection appropriate
for the dust exposure, and wash exposed
areas with soap and water.
SAFETY INSTRUCTIONS
26. USE A PROPER EXTENSION CORD IN GOOD
CONDITION. Use of extension cords should
be avoided where possible. When using an
extension cord, be sure to have a cord heavy
enough to carry the current your product will
draw, and with compatible pin conguration
and connections. NEVER use an extension
cord rated at less than your machine.
Longer run extensions will need heavier
duty extension cords. Only connect your
extension cord or machine to a receptacle
that accepts your plug and never modify your
plug to suit a receptacle.
DUST COLLECTOR SAFETY
INTENDED USE
This dust collector is only intended for collecting
wood dust and chips from woodworking
machines. Do not use this dust collector to collect
metal, dirt, pebbles, drywall, asbestos, lead
paint, silica, liquids, aerosols, or any ammable,
combustible, or hazardous materials.
HAZARDOUS DUST
Dust created while using machinery may cause
cancer, birth defects, or long-term respiratory
damage. Be aware of dust hazards associated with
each work piece material, and always wear a AS/
NZS-approved respirator to reduce your risk.
DUST ALLERGIES
Dust from certain woods may cause an allergic
reaction in people and animals. Make sure you
know what type of wood dust you will be exposed
to in case there is a possibility of an allergic
reaction.
WEAR A RESPIRATOR
Fine dust that is too small to be caught in the lter
will be blown into the ambient air during operation.
Always wear a AS/NZS-approved respirator during
operation and for a short time after to reduce your
risk of permanent respiratory damage.

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CDC-650P
o the dust collector, disconnect it from power,
and wait for the impeller to stop–then empty the
collection container into an approved airtight
metal container.
OPERATING LOCATION
To reduce respiratory exposure to ne dust,
locate permanently installed dust collectors away
from the working area, or in another room that is
equipped with a smoke detector. Do not operate
the dust collector in rainy or wet locations.
Exposure to water may create a shock hazard or
decrease the life of the machine.
STATIC ELECTRICITY
Plastic dust lines generate high amounts of static
electricity as dust chips pass through them.
Although rare, sparks caused by static electricity
can cause explosions or re. To reduce this risk,
make sure all dust lines are thoroughly grounded
by using a grounding wire.
REGULAR CLEANING
Regularly check/empty the collection bags or
drum to avoid the buildup of ne dust that can
increase the risk of re. Make sure to regularly
clean the surrounding area where the machine
is operated–excessive dust buildup on overhead
lights, heaters, electrical panels, or other heat
sources will increase the risk of re.
!
No list of safety guidelines can be complete.
Every shop environment is dierent. Accidents
are frequently caused by lack of familiarity or
failure to pay attention. Use this machine with
respect and caution to lessen the possibility of
operator injury. If normal safety precautions are
overlooked or ignored, serious personal injury
may occur.
DUST COLLECTOR SAFETY
EMPTYING DUST
When emptying dust from the collection container,
wear a respirator and safety glasses. Empty dust
away from ignition sources and into an approved
container.
DISCONNECT POWER
SUPPLY
Turn the switch o, disconnect the dust collector
from the power supply, and allow the impeller
to come to a complete stop before leaving
the machine unattended or doing any service,
cleaning, maintenance, or adjustments.
SUSPENDED DUST
PARTICLES AND IGNITION
SOURCES
Do not operate the dust collector in areas where
explosion risks are high. Areas of high risk include,
but are not limited to, areas near pilot lights, open
ames, or other ignition sources.
FIRE SUPPRESSION
Only operate the dust collector in locations that
contain a re suppression system or have a re
extinguisher nearby.
IMPELLER HAZARDS
Do not place your hands or tools near the open
inlet during operation for any reason. The powerful
suction could easily cause accidental contact with
the impeller, which will cause serious personal
injury or damage to the machine. Always keep
small animals and children away from open dust
collection inlets.
AVOIDING SPARKS
Do not allow steel or rocks to strike the impeller–
this may produce sparks. Sparks can smolder in
wood dust for a long time before a re is detected.
If you accidentally cut into wood containing tramp
metal (nails, staples, spikes, etc.), immediately turn

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CDC-650P SAFETY INSTRUCTIONS
FIG. BFIG. A
!
This tool must be grounded while in use to
protect the operator from electric shock. IN THE
EVENT OF A MALFUNCTION OR BREAKDOWN,
grounding provides the path of least resistance
for electric current and reduces the risk of electric
shock. This tool may be equipped with an electric
cord that has an equipment grounding conductor
and a grounding plug. The plug MUST Be plugged
into a matching electrical receptacle that is
properly installed and grounded in accordance
with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not t the electrical receptacle, have the
proper electrical receptacle installed by a
qualied electrician.
IMPROPER ELECTRICAL CONNECTION of the
equipment grounding conductor can result in
risk of electric shock. The conductor with the
green insulation (with or without yellow stripes)
is the equipment grounding conductor. DO NOT
connect the equipment grounding conductor to a
live terminal if repair or replacement of the electric
cord or plug is necessary.
CHECK WITH A QUALIFIED ELECTRICIAN
or service personnel if you do not completely
understand the grounding instructions, or if you
are not sure the tool is properly grounded.
Use only a 3-wire extension cord that has a
3-prong grounding plug and a 3-pole receptacle
that accepts the tool’s plug. Replace a damaged
or worn cord immediately.
Power tools and machinery are intended for use
on a circuit that has an electrical receptacle as
shown in FIGURE A that shows a 10 Amp 3-wire
electrical plug and corresponding electrical
receptacle that has a grounding conductor.
If this particular tool has been designed and tted
with a two prong electrical plug, ensure it displays
the ‘Double Insulated’ logo shown in FIGURE B,
before connecting to a 3- wire receptacle.
!
Never modify the standard tted electrical
plugs to t your receptacle.
ELECTRICAL SAFETY

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12
CDC-650P
A. Motor
B. ON / OFF switch
C. Impeller housing
D. Inlet adapter
E. Upper cyclone Funnel
F. Cyclone funnel
G. Dust collection drum
H. Casters
I. Dust collection bag
J. Canister lter
CDC-650P CYCLONE DUST COLLECTOR OVERVIEW
H
I
J
G
F
E
D
C
B
A
OVERVIEW

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CDC-650P SPECIFICATIONS
CODE CDC-650P
MOTOR 1500 W
FAN DIAMETER 305 mm
INLET DIAMETER 125 mm
NUMBER OF INTAKE HOLES 2 x 100 mm
AIR FLOW MAX 650CFM
CARTRIDGE FILTER SIZE Ø 340 x 600 mm
CARTRIDGE FILTER RATE 99% at 1 micron
COLLECTION DRUM SIZE Ø 500 x 1100 mm
COLLECTION DRUM VOLUME 0.118 m3
COLLECTION BAG SIZE Ø 500 mm x 1100 mm; Ø 370 mm x 750 mm
OVERALL SIZE (LxWxH) 1136 x 654 x 1810 mm
PACKING SIZE
1080 x 650 x 1044 mm
1150 x 715 x 140 mm
650 x 430 x 430 mm
SPECIFICATIONS
654 mm
1136 mm
1810 mm

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14
CDC-650P
• The cyclone dust collector is not pre-assembled. After unpacking, the machine
must be installed.
• Transport the dust collector in its packing crate to a place near its nal installation
site before unpacking it.
• If the packaging shows signs of possible transport damage, take the necessary
precautions not to damage the machine when unpacking.
• If any damage is discovered, the carrier and/or shipper must be notied of this
fact immediately to establish any claim which might arise.
A. PLACEMENT LOCATION
Consider anticipated workpiece sizes and additional space needed for auxiliary stands,
work tables, or other machinery when establishing a location for this machine in the
shop. See dimensions on page 13, for reference.
ASSEMBLY
To keep freight costs to a minimum and reduce damage in transport, this
cyclone dust collector will require a signicant amount of assembly and will
require some heavy lifting. Ensure you have additional people to assist with
lifting etc.

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CDC-650P
Fig. B3
Fig. B2
Fig. B1
ASSEMBLY
A
B
A
!
The machine is heavy.
DO NOT over-exert yourself while assembling
the machine. Two or three people are required
to safely assemble it.
B. INSTALLING THE MAIN
BRACKET
1. Fix the casters on the base by hexagon
socket at head bolts and at washers.
Fig. B1A
2. Fix the bracket on the base by hexagon
socket at head bolts and washers.
Fig. B2A
3. Insert the end cap into the four sides of
the base.
Fig. B2B
4. Fix the connecting rod to the bracket by
long bolts, at washers and nuts.
Fig. B3

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16
CDC-650P
A
B
Fig. C3
Fig. C2
Fig. C1
The main impeller housing is heavy and will
require a total of three people to complete this
nal assembly.
C. DUST COLLECTION
DRUM AND CYCLONE
FUNNEL ASSEMBLY
1. Install the two inch casters on the
bottom of the dust collection drum.
Fig. C1A
2. Install the handle on the drum by
hexagon socket head bolts, at washers
and self-locking nuts.
Fig. C1B
3. Connect the cyclone funnel and the
drum cover by steel clamps and exible
hose.
Fig. C2
4. Install the quick-locking handle with the
8 x machine screws and washers. Then
lock the drum cover onto the cyclone
funnel by the quick-locking handle.
Adjust lid to drum seal with the 2 x nuts
and locking nuts on the locking handles.
Fig. C3A
ASSEMBLY
!
A
A

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17
CDC-650P
Fig.E
Fig.D2
Fig.D1
D. IMPELLER HOUSING
ASSEMBLY
1. Connect the elbow, rubber gasket and
impeller housing by hexagon socket pan
head screws together.
Fig. D1A
2. Install the connector on the intake
barrel.
Fig. D2A
E. DUST COLLECTION BAG
ASSEMBLY
1. Install the dust collection bag on the air
lter by bag clamp.
Fig. E
ASSEMBLY
A
A

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18
CDC-650P
Fig. F3
Fig. F2
Fig. F1
F. COMBINING BRACKET,
FUNNEL, HOUSING & FILTER
This will require assistance.
1. Fix the intake barrel and impeller housing
assembly on the bracket by hexagon
socket at head and at washers.
Fig. F1A
2. Connect the intake barrel and cyclone
funnel together.
Fig. F2
3. Connect the canister lter , rubber
gasket and elbow together by the
screws.
Fig. F1B
4. Place hose clamps on each end of
vaccum hose, then connect hose to port
on cyclone funnel and collection drum.
Fig. F3A&B
A
B
ASSEMBLY
A
B

CARBATEC.COM.AU
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CDC-650P ASSEMBLY
Fig. G2
Fig. G1
G. CHECKING ASSEMBLY
1. This unit is tted with a negative
pressure system that retains the
collection bag, within the collection
drum. The small diameter hose is
connected from the impellor housing,
to the lower part of the collection
drum with supplied hose clamps (Not
illustrated).
If you wish to run the system in a bagless
conguration, please ensure you use
the supplied caps to block o the small
diameter connections on both the
impellor housing and collection drum.

FOR TECHNICAL SUPPORT CALL 1800 658 111
20
CDC-650P
A
F
B
G
C
H
D
I
E
J
A. Blast gate
B. Elbow
C. Adaptor
D. Connector
E. Connector
F. Grounding Kit
G. Flexible hose
H. Hose clamp
I. Bag clamp
J. Dust bag
I. OPTIONAL ACCESSORIES
ASSEMBLY
H. MACHINE TESTING
Once assembly is complete, test run the machine to ensure it is properly connected to power
and safety components are functioning correctly. If you nd an unusual problem during
the test run, immediately stop the machine, disconnect it from power, and x the problem
BEFORE operating the machine again.
DO NOT start machine until all preceding setup instructions have been performed.
Operating an improperly set up machine may result in malfunction or unexpected results
that can lead to serious injury, death, or machine/property damage.
1. Clear all setup tools away from machine.
2. Lock all swivel casters on base stand and dust collection drum.
3. Connect machine to the cyclone dust extractor or place covers over inlet adapter ports.
DO NOT operate the machine without rst connecting it to a dust-collection system or
covering an inlet adapter port. Otherwise, the lack of airow resistance will cause the
motor to operate at full amperage load, which could trip your circuit breaker or blow a fuse.
4. Connect machine to power.
5. Standing away from intake port, press button “ON” to turn machine on.
6. Verify motor starts up and runs smoothly without any problems or unusual noises.
7. Press “OFF” button to turn machine OFF.
More accessories available, please contact your local Carbatec store
for more information.