Cardinal 190 Series User manual

8400-M022-O1 Rev K Model 190 Indicator
I
Model 190 Indicator
Installation, Technical,
and Operation Manual
Includes Models 190A, 190-BP, 190DC, 190EU, 190LS, 190UK, and
options BP190, 190-DAC, 190-IP, 190-RS232, 190-USB, and 190-WIFI

8400-M022-O1 Rev K Model 190 Indicator
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8400-M022-O1 Rev K Model 190 Indicator
I
INTRODUCTION
Thank you for selecting and purchasing the Cardinal Model 190 Weight Indicator. The Model
190 indicator was built with quality and reliability and incorporates the latest in digital
technology and innovative features for the weighing industry. Configuration and upgrades can
easily be performed in the field, while still maintaining the rigid control the most demanding
installations require. This flexibility ensures the Model 190 will be able to meet your weight
indicating needs for years to come.
The purpose of this manual is to provide you with a guide through the installation, setup, and
operation of your new Model 190 Weight Indicator. Please read it thoroughly before attempting
to install your indicator and keep it available for future reference
COPYRIGHT
All rights reserved. Reproduction or use, without expressed written permission, of editorial or
pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the
use of the information contained herein.
DISCLAIMER
While every precaution has been taken in the preparation of this manual, the Seller assumes
no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained herein. All instructions and diagrams have
been checked for accuracy and ease of application; however, success and safety in working
with tools depend to a great extent upon individual accuracy, skill, and caution. For this
reason, the Seller is not able to guarantee the result of any procedure contained herein. Nor
can they assume responsibility for any damage to property or injury to persons occasioned
from the procedures. Persons engaging in the procedures do so entirely at their own risk.
PRECAUTIONS
Before using this indicator, read this manual and pay special
attention to all “NOTIFICATION” symbols:
ELECTRICAL STATIC
IMPORTANT WARNING SENSITIVE

8400-M022-O1 Rev K Model 190 Indicator
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FCC COMPLIANCE STATEMENT
This equipment generates uses and can radiate radio frequency and if not installed and used
in accordance with the instruction manual, may cause interference to radio communications.
It has been tested and found to comply with the limits for a Class A computing device
pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable
protection against such interference when operated in a commercial environment. Operation
of this equipment in a residential area may cause interference in which case the user will be
responsible to take whatever measures necessary to correct the interference.
You may find the booklet “How to Identify and Resolve Radio-TV Interference Problems”
prepared by the Federal Communications Commission helpful. It is available from the U.S.
Government Printing Office, Washington, D.C. 20402. Stock No. 001-000-00315-4.
PROPER DISPOSAL
When this device reaches the end of its useful life, it must be properly disposed of. It must not
be disposed of as unsorted municipal waste. Within the European Union, this device should be
returned to the distributor from where it was purchased for proper disposal. This is in
accordance with EU Directive 2002/96/EC. Within North America, the device should be
disposed of in accordance with the local laws regarding the disposal of waste electrical and
electronic equipment.
It is everyone’s responsibility to help maintain the environment and to reduce
the effects of hazardous substances contained in electrical and electronic
equipment on human health. Please do your part by making certain that this
device is properly disposed of. The symbol shown to the right indicates that
this device must not be disposed of in unsorted municipal waste programs.

8400-M022-O1 Rev K Model 190 Indicator
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TABLE OF CONTENTS
PRECAUTIONS ............................................................................................................... I
SPECIFICATIONS .......................................................................................................... 1
Standard Features ..................................................................................................... 2
Optional Features ...................................................................................................... 2
European Declaration of Conformity .......................................................................... 3
PRECAUTIONS .............................................................................................................. 4
Static Electricity.......................................................................................................... 4
Batteries..................................................................................................................... 4
INSTALLATION .............................................................................................................. 5
Site Preparation Requirements .................................................................................. 5
Environmental ............................................................................................................ 5
Electrical Power ......................................................................................................... 6
Electrical Noise Interference ...................................................................................... 6
Transient Suppression ............................................................................................... 6
Mounting .................................................................................................................... 7
Load Cell Connections............................................................................................... 8
Load Cell Connections with Over 30 Feet of Cable ................................................... 9
Sense and Dead Load Jumpers................................................................................. 9
Serial and I/O Cable Installation............................................................................... 10
P3 I/O Connections (Refer to Figure No. 6) ............................................................. 10
P2 Power Connections (Refer to Figure No. 6)........................................................ 10
P3 I/O Interconnection Diagram............................................................................... 11
Re-Installing the Front Panel.................................................................................... 11
INDICATOR SETUP ..................................................................................................... 12
Calibration Inhibit Jumper ........................................................................................ 12
Calibration Data Entry.............................................................................................. 13
Accessing Setup ...................................................................................................... 14
Settings.................................................................................................................... 15
Analog to Digital Filtering ......................................................................................... 21
Filter Setting Recommendations .............................................................................. 23
Calibration................................................................................................................ 24
Dual-Point with Zero (First Zero) Calibration............................................................ 25
Dual-Point without Zero (False Zero) Calibration ..................................................... 26
Single-Point for Span Only (Last Zero) Calibration .................................................. 27
Single-Point for Zero Only (Only Zero) Calibration................................................... 28
Multi-Point Calibration.............................................................................................. 29
Calibration “C” Numbers........................................................................................... 31

8400-M022-O1 Rev K Model 190 Indicator
IV
Set Gravity Constant ................................................................................................32
Serial Input/Output....................................................................................................33
Print Tab Settings.....................................................................................................36
Fine Span Adjustment ..............................................................................................39
Display High Resolution Weight ...............................................................................40
Key Lockout Feature ................................................................................................41
Options Setup...........................................................................................................43
Function Setup .........................................................................................................45
Display Backlight Color Setup ..................................................................................47
KEYPAD........................................................................................................................49
Standard Key Functions ...........................................................................................49
Fn/Key Functions .................................................................................................52
Fn/Key Combination Features .............................................................................53
ANNUNICATORS..........................................................................................................54
Battery Status...........................................................................................................56
INDICATOR SETUP REVIEW.......................................................................................57
Accessing Setup Review ..........................................................................................57
OPERATION .................................................................................................................59
Ticket Format Selection............................................................................................59
Preset Weight Comparators .....................................................................................60
Hold Function ...........................................................................................................61
Count Function .........................................................................................................62
Time and Date Functions .........................................................................................63
Peak Hold Function ..................................................................................................64
Checkweigher...........................................................................................................65
Live Weight Function................................................................................................67
Accumulated Weight Function..................................................................................68
Touch Key Lock Out Function ..................................................................................69
ASCII Commands.....................................................................................................70
ERROR MESSAGES.....................................................................................................75
Before You Call Service ...........................................................................................75
Error Codes ..............................................................................................................76
EVENT COUNTERS......................................................................................................77
Accessing the Event Counters .................................................................................77
TEST MODE/ DIAGNOSTICS .......................................................................................79
Accessing Test Mode/Diagnostics............................................................................79

8400-M022-O1 Rev K Model 190 Indicator
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PARTS IDENTIFICATION............................................................................................. 80
Front Sub-Assembly................................................................................................. 80
Rear Sub-Assembly ................................................................................................. 82
AC Wiring (Detail C)................................................................................................. 83
Power Supply Sub-Assembly................................................................................... 84
P2 Wiring Detail ....................................................................................................... 85
P2 Wiring Detail with 190-DAC Option Card ............................................................ 85
190DC and 190LS Rear Sub-Assembly................................................................... 86
190DC Power Supply Sub-Assembly....................................................................... 87
190DC Wiring Detail B ............................................................................................. 88
190DC POWER OPTIONS (not shown)................................................................... 88
APPENDIX A – BP190 OPTIONAL BATTERY PACK ................................................. 90
BP190 Contents:...................................................................................................... 90
BP190 Specifications: .............................................................................................. 90
Installing the BP190 ................................................................................................. 91
APPENDIX B – Model 190A......................................................................................... 93
Traffic Control .......................................................................................................... 93
Axle Weighing Mode ................................................................................................ 93
Standard Axle Weighing Operation.......................................................................... 95
Auto Axle Weighing Operation ................................................................................. 97
Wiring....................................................................................................................... 98
Scoreboard Interconnections ................................................................................... 99
APPENDIX C – 190-RS232 Option............................................................................ 100
Operation ............................................................................................................... 100
Specifications......................................................................................................... 100
Onboard Status/Diagnostic LED’s.......................................................................... 100
Serial Option Card P4 Wiring ................................................................................. 100
Setup...................................................................................................................... 101
APPENDIX D – 190-IP Option ................................................................................... 104
Features................................................................................................................. 104
Onboard Status/Diagnostic LED’s.......................................................................... 104
Setup...................................................................................................................... 105
Ethernet Cable Installation..................................................................................... 106
IP Address Setup ................................................................................................... 106
190-IP Operation.................................................................................................... 106
XPORT Connector Status LED’s ........................................................................... 107

8400-M022-O1 Rev K Model 190 Indicator
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APPENDIX E – 190-WiFi Option................................................................................108
Specifications .........................................................................................................108
Onboard Status/Diagnostic LED’s ..........................................................................109
Setup ......................................................................................................................110
Network Configuration............................................................................................112
Wi-Fi Operation ......................................................................................................116
APPENDIX F – 190-DAC Option................................................................................117
Specifications .........................................................................................................117
Onboard Status/Diagnostic LED’s ..........................................................................118
Setup ......................................................................................................................119
DAC Wiring.............................................................................................................121
APPENDIX G – 190-USB Option ...............................................................................122
Features .................................................................................................................122
Onboard Status/Diagnostic LED’s ..........................................................................122
Setup ......................................................................................................................123
190-USB Operation ................................................................................................124

8400-M022-O1 Rev K Model 190 Indicator
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SPECIFICATIONS
Power Requirements:
100 to 240
V AC (50/60 Hz) at 0.4A Max.
Enclosure Type:
Thermoplastic
IP69K wall or desk-mount
Enclosure
Size:
9.4
” W x 6.4” H x 3.7" D
(
239mm W x 163mm H x 93mm D)
Operating Environment:
Tempera
ture: 14 to 104 ºF (-10 to +40 ºC)
Humidity: 90% non
-condensing (maximum)
Display:
Six
-digit, seven segment, 1.0" high Backlit LCD
Transducer
Excitation:
5.
15V DC
S
ignal Input Range:
0
.5 mV min. to 40 mV max. (with dead load boost)
Number of Load Cel
ls:
6
each, 350 OHM minimum resistance
Load Cell Cable Length:
1500 feet maximum.
30 feet maximum without sense lines
C
onsult factory for other requirements
Di
vision Value:
1, 2
, or 5 x 10, 1, 0.1, 0.01, 0.001 commercial
0 to 99,
non-commercial
Sensi
tivity:
NON-COMMERCIAL
NTEP
CANADA
0.15 uV/e
0.
5uV/e (Class III/IIIL)
0.
5uV/e (Class III/IIIHD)
Scale Divisions:
NON-COMMERCIAL
NTEP
CANADA
100 to 2
40,000
100
to 10,000 (Class III/IIIL)
100 to 10,000 (Class III/IIIHD)
Internal Resolution:
1 part in
16,777,216
Ta
re Capacity:
Scale Capacity
Sample Rate:
1 to 100 samples per second, selectable
Auto Zero Range:
0.5 or 1 th
rough 9 divisions
Weigh
ing Units:
Poun
ds, Ounces, Kilograms, Grams
Keypad:
Color
-Coded, Capacitive Touch-type, 7 keys
Stand
ard I/O:
(1) b
i-directional RS232

8400-M022-O1 Rev K Model 190 Indicator
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Standard Features
Push-button tare function
Gross, tare, net conversion
Selectable key lockout
Hi-Resolution mode
StableSENSE® 1adjustable digital filtering
Gross and Net accumulators
Single serial port
Remote input line for Zero, Tare, Gross, and Print (1000 feet maximum)
Programmable print format using Visual Print or nControl (1 Visual Ticket available)
SMA level 2 compliant serial communications (For more information see
http://www.scalemanufacturers.org)
Field re-programmable via PC interconnection
Test feature (performs display and internal tests)
Auto Shutoff and Sleep modes
Battery operation (Requires additional hardware and includes additional documentation)
Optional Features
Additional Serial Port (190-RS232), Ethernet TCP/IP (190-IP), Wi-Fi Wireless
Ethernet TCP/IP (190-WIFI), Analog Output (190-DAC), Special Filtering, and
Column Mounting
This feature requires additional hardware.
1StableSENSE® is a digital filter utilizing proprietary software algorithms to remove or
greatly reduce changes in the weight display resulting from movement on the scale
platform. StableSENSE® can be used with livestock and single animal scales to lessen
the effects of the animal’s movement on the scale or it can be used with vehicle scales to
lessen the effects of wind and vehicle vibration. Any application affected by vibration or
movement on the scale platform can benefit from using StableSENSE®.