
5
ENG
“heaterSteam”+0300087EN - rel. rel. 1.4 - 22.01.2021
Content
1. INTRODUCTION AND INSTALLATION 7
1.1 HeaterSteam (UR*).....................................................................................................................................7
1.2 Dimensions and weights.......................................................................................................................7
1.3 When opening the packaging...........................................................................................................7
1.4 Positioning......................................................................................................................................................7
1.5 Wall mounting..............................................................................................................................................7
1.6 Removing the front panel.....................................................................................................................8
1.7 Mounting the front panel .....................................................................................................................8
1.8 Material supplied with the appliance............................................................................................9
1.9 Technical data plate..................................................................................................................................9
1.10 Water circuit...................................................................................................................................................9
1.11 Layout of models UR002 – UR0013..............................................................................................10
1.12 Layout of models UR020 – UR0080..............................................................................................11
2. HYDRAULICCONNECTIONS 12
2.1 Supply water .............................................................................................................................................14
2.2 Drain water..................................................................................................................................................14
3. STEAM DISTRIBUTION 15
3.1 CAREL steam nozzles (SDPOEM00**)..........................................................................................15
3.2 CAREL linear distributors for air ducts or AHUs (DP***DR0) ........................................15
3.3 CAREL blowers for room installation (VSDU0A*, VRDXL*)............................................16
3.4 Steam transport pipe............................................................................................................................16
3.5 Condensate drain pipe........................................................................................................................16
3.6 Outlet pressure limits............................................................................................................................17
4. ELECTRICAL CONNECTIONS 18
4.1 Wiring provisions.....................................................................................................................................18
4.2 Power cable connection.....................................................................................................................18
4.3 Control board.............................................................................................................................................19
4.4 Operating and control principles .................................................................................................20
4.5 Steam production control signals ..............................................................................................21
4.6 Control with humidity probes.........................................................................................................22
4.7 Control with temperature probes.................................................................................................23
4.8 Alarm contact ............................................................................................................................................24
4.9 Unit status contact / maintenance pre-alert..........................................................................25
4.10 Production request analogue output.........................................................................................25
4.11 Final checks.................................................................................................................................................25
5. PREPARING FOR OPERATION 25
5.1 Preliminary checks..................................................................................................................................25
6. STARTUP AND USER INTERFACE 26
6.1 Start-up..........................................................................................................................................................26
6.2 Activation sequence ...........................................................................................................................26
6.3 Shutdown.....................................................................................................................................................26
6.4 Graphic terminal ......................................................................................................................................26
6.5 Keypad ...........................................................................................................................................................27
6.6 Display............................................................................................................................................................27
6.7 Display graphic area 2 – Probes/Request.................................................................................27
6.8 Display graphic area 3 - Notification center............................................................................27
6.9 Display graphic area 4 - Unit status..............................................................................................28
6.10 Display graphic area 5 - Quick access.........................................................................................28
6.11 Display graphic area 6 - Unit status icons.................................................................................28
6.12 Main menu ..................................................................................................................................................29
6.13 Complete programming menu tree ...........................................................................................30
6.14 Alarms.............................................................................................................................................................32
7. USER MENU AND UNIT CONFIGURATION 33
7.1 Main menu ..................................................................................................................................................33
7.2 Menu E. Settings - a. Control..........................................................................................................33
7.3 Menu E. Settings - b. Functions.....................................................................................................35
7.4 Menu E. Settings - c. Configuration...........................................................................................37
7.5 E.Settings – d.Master/Slave ..............................................................................................................41
7.6 E.Settings – e.Backup ...........................................................................................................................41
7.7 E.Settings – f.Manual mode...............................................................................................................41
7.8 E.Settings – g.Initialisation ................................................................................................................42
7.9 E. Settings - h. Supervision ...............................................................................................................43
7.10 E. Settings - i. Logout..........................................................................................................................43
8. MASTER/SLAVE SYSTEM 44
8.1 Description of the Master/Slave system....................................................................................44
8.2 Network switch for Master/Slave connection.......................................................................44
8.3 Type of Master/Slave system installation..................................................................................44
8.4 Master/Slave system configuration..............................................................................................45
9. WEBSERVER 47
9.1 Integrated web server..........................................................................................................................47
9.2 Connecting to the integrated web server...............................................................................47
9.3 Description of the web server function....................................................................................47
10. HARDWARE BACKUP 48
11. SUPERVISOR NETWORK 49
11.1 Supervisor network protocols and configuration...............................................................49
11.2 Table of supervisor variables ...........................................................................................................49
12. WIRELESS PROBES, INSTALLATION AND CONFIGURA
TION 57
12.1 Type of installation and wireless probe electrical connections ...............................57
12.2 Wireless probe installation.................................................................................................................57
13. ALARM TABLE 58
14. SPARE PARTSAND MAINTENANCE 60
14.1 Maintenance...............................................................................................................................................63
14.2 Maintenance operations.....................................................................................................................63
14.3 Maintenance frequency......................................................................................................................63
14.4 Maintenance of the cylinder-boiler .............................................................................................64
14.5 Feed/drain tempering solenoid valve........................................................................................65
14.6 Fill tank ...........................................................................................................................................................66
14.7 Replacing the parts ................................................................................................................................66
14.8 Mechanical discharge of water in the cylinder.....................................................................67
15. WIRING DIAGRAMS68
15.1 Wiring diagram UR002-UR004 single-phase 208 V / 230 V .................................................
- version U...................................................................................................................................................68
15.2 Wiring diagram UR002-UR004 single-phase 230 V - version 0....................................69
15.3 Wiring diagram UR006 single-phase 208 V / 230 V - version U...................................70
15.4 Wiring diagram UR006 single-phase 230 V - version 0....................................................71
15.5 Wiring diagram UR006-UR010-UR013 three-phase (208-230-400-................................
460-575 V) - version U...........................................................................................................................72
15.6 Wiring diagram UR006-UR010-UR013 three-phase ................................................................
(230-400-460 V) - version 0................................................................................................................73
15.7 Wiring diagram UR020 three-phase (208-230-400-460-575 V) - ....................................
version U
Wiring diagram UR027 three-phase (400-460-575 V) - .........................................................
version U ......................................................................................................................................................74
15.8 Wiring diagram UR020-UR027 three-phase (230-400-460 V) - ........................................
version 0 .......................................................................................................................................................75
15.9 Wiring diagram UR027 three-phase (230 V) - version U.................................................76
15.10 Wiring diagram UR040 three-phase (400-460-575 V) - version U
Wiring diagram UR053 three-phase (575 V) - version U.................................................77
15.11 Wiring diagram UR040-UR053 three-phase (400-460 V) - ..................................................
version 0........................................................................................................................................................78
15.12 Wiring diagram UR053 three-phase (400-460 V) - version U.......................................79
15.13 Wiring diagram UR060 three-phase (575 V) - version U.................................................80
15.14 Wiring diagram UR060 (400-460 V) - version U....................................................................81
15.15 Wiring diagram UR060-UR080 three-phase (400-460 V) - ..................................................
version 0 .......................................................................................................................................................82
15.16 Wiring diagram UR080 three-phase (400-460-575 V) - .........................................................
version U.......................................................................................................................................................83
16. GENERAL FEATURESAND MODELS84
16.1 heaterSteam models and electrical features..........................................................................84
16.2 Electrical connection of boiler heaters ......................................................................................85
16.3 Technical features....................................................................................................................................86
16.4 Steam transport pipe models..........................................................................................................86
16.5 Steam nozzle models............................................................................................................................86
16.6 Linear nozzle models and typical installations......................................................................87