Carel optiMist User manual

Integrated Control Solutions & Energy Savings
optiMist
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
User manual
evaporative cooling


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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
GENERAL WARNINGS
The CAREL Industries humidifiers are advanced products, whose operation is
specified in the technical documentation supplied with the product or can
be downloaded, even prior to purchase, from the website www.carel.com.
Each CAREL Industries product, in relation to its advanced level of technology,
requires setup/configuration/programming/commissioning to be able to
operate in the best possible way for the specific application. The failure to
complete such operations, which are required/indicated in the user manual,
may cause the final product to malfunction; CAREL Industries accepts no
liability in such cases. The customer (manufacturer, developer or installer of
the final equipment) accepts all liability and risk relating to the configuration
of the product in order to reach the expected results in relation to the specific
final installation and/or equipment. CAREL Industries may, based on specific
agreements, acts as a consultant for the installation/commissioning/use of the
unit, however in no case does it accept liability for the correct operation of the
humidifier and the final installation if the warnings or suggestions provided
in this manual or in other product technical documents are not heeded. In
addition to observing the above warnings and suggestions, the following
warnings must be followed for the correct use of the product:
• DANGEROF ELECTRICSHOCK : The humidifier contains live electrical
components. Disconnect the power supply before accessing inside parts
or during maintenance and installation.
• DANGEROF WATERLEAKS: The humidifier automatically and constantly
fills/drains certain quantities of water. Malfunctions in the connections or in
the humidifier may cause leaks.
• DANGEROF BURNS: The humidifier contains high temperature
components and delivers steam at 100°C/ 212°F.
IMPORTANT
• The installation of the product must include an earth connection, using the
special yellow-green terminal available in the humidifier.
• The environmental and power supply conditions must conform to the
values specified on the product rating labels.
• The product is designed exclusively to humidify rooms either directly or
through distribution systems (ducts).
• Only qualified personnel who are aware of the necessary precautions and
able to perform the required operations correctly may install, operate or
carry out technical service on the product.
• Only water with the characteristics indicated in this manual must be used
for steam production.
• All operations on the product must be carried out according to the
instructions provided in this manual and on the labels applied to the
product. Any uses or modifications that are not authorized by the
manufacturer are considered improper. CAREL Industries declines all
liability for any such unauthorized use.
• Do not attempt to open the humidifier in ways other than those specified
in the manual.
• Observe the standards in force in the place where the humidifier is installed.
• Keep the humidifier out of the reach of children and animals.
• Do not install and use the product near objects that may be damaged when
in contact with water (or condensate). CAREL Industries declines all liability
for direct or indirect damage following water leaks from the humidifier.
• Do not use corrosive chemicals, solvents or aggressive detergents to clean
the inside and outside parts of the humidifier, unless specifically indicated
in the user manual.
• Do not drop, hit or shake the humidifier, as the inside parts and the linings
may be irreparably damaged.
CAREL Industries adopts a policy of continual development. Consequently,
CAREL reserves the right to make changes and improvements to any product
described in this document without prior warning.The technical specifications
shown in the manual may be changed without prior warning. The liability
of CAREL Industries in relation to its products is specified in the CAREL
Industries general contract conditions, available on the website www.carel.
com and/or by specific agreements with customers; specifically, to the extent
where allowed by applicable legislation, in no case will CAREL Industries,
its employees or subsidiaries be liable for any lost earnings or sales, losses
of data and information, costs of replacement goods or services, damage to
things or people, downtime or any direct, indirect, incidental, actual, punitive,
exemplary, special or consequential damage of any kind whatsoever, whether
contractual, extra-contractual or due to negligence, or any other liabilities
deriving from the installation, use or impossibility to use the product, even
if CAREL Industries or its subsidiaries are warned of the possibility of such
damage.
DISPOSAL:
The humidifier is made up of metal parts and plastic parts. In reference to
European Union directive 2002/96/EC issued on 27 January 2003 and the
related national legislation, please note that:
1. WEEE cannot be disposed of as municipal waste and such waste must be
collected and disposed of separately;
2. thepublicorprivatewastecollectionsystemsdefinedbylocallegislationmust
be used. In addition, the equipment can be returned to the distributor at
the end of its working life when buying new equipment;
3. the equipment may contain hazardous substances: the improper use or
incorrect disposal of such may have negative effects on human health
and on the environment;
4. the symbol (crossed-out wheeled bin) shown on the product or on the
packaging and on the instruction sheet indicates that the equipment has
been introduced onto the market after 13 August 2005 and that it must
be disposed of separately;
5. intheeventofillegaldisposalofelectricalandelectronicwaste,thepenalties
are specified by local waste disposal legislation.
Warranty on the materials: 2 years (from the date of production, excluding
consumables).
Approval: the quality and safety of CAREL INDUSTRIES Hqs products are
guaranteed by the ISO 9001 certified design and production system.
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
WARNING:
separate as much as possible the probe and
digital input signal cables from the cables carrying
inductive loads and power cables to avoid possible
electromagnetic disturbance.
Never run power cables (including the electrical
panel wiring) and signal cables in the same
conduits.


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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
Content
1. INTRODUCTION AND MOUNTING 7
1.1 optiMist description .....................................................................................7
1.2 Components of the system .....................................................................7
1.3 Configuration of the optiMist system................................................7
1.4 Dimensions and weights...........................................................................8
1.5 Components .....................................................................................................9
1.6 Electrical specifications .............................................................................10
1.7 Opening the packaging.............................................................................10
1.8 Positioning the cabinet ..............................................................................10
1.9 Wall mounting..................................................................................................10
1.10 Opening the cabinet door........................................................................11
1.11 Components and accessories ................................................................11
2. WATERCONNECTIONS 12
2.1 Supply water characteristics....................................................................12
2.2 Type of supply water....................................................................................13
2.3 Water circuit installation: checklist ......................................................13
3. ELECTRICAL CONNECTIONS 14
3.1 Wiring inlets.......................................................................................................14
3.2 Power supply ...................................................................................................14
3.3 Connections to the pCO............................................................................14
3.4 Connections to the terminal board....................................................14
3.5 Remoto ON/OFF.............................................................................................14
3.6 Control signals from external voltage-free contact, humidostat
or thermostat type..........................................................................................................14
3.7 Modulating control signal ........................................................................16
3.8 Discharge solenoid valve connection for distribution (optional)
17
3.9 Water treatment system control...........................................................17
3.10 Cumulative alarm relay (J15)...................................................................18
3.11 Alarm inputs from external devices....................................................18
3.12 Backup cabinet signal..................................................................................18
3.13 Supervisor network......................................................................................19
3.14 Supervisory optiMist Table .......................................................................19
4. PUMPING UNITS22
4.1 Pumping unit with flow control configuration...........................22
5. DISTRIBUTION SYSTEM 23
5.1 Distribution and atomisation rack .......................................................23
5.2 Droplet separator ...........................................................................................23
6. APPLICATIONS 25
6.1 Main advantages of optiMist ..................................................................25
7. CONTROL 26
7.1 Humidification..................................................................................................26
7.2 Evaporative Cooling......................................................................................27
7.3 Humidification + Evaporative Cooling..............................................28

8. STARTING AND USERINTERFACE 29
8.1 Starting .................................................................................................................29
8.2 Stopping ..............................................................................................................29
8.3 First start-up (setting the language)...................................................29
8.4 Wizard .................................................................................................................29
8.5 Keypad .................................................................................................................29
8.6 “Main” screen .................................................................................................... 29
8.7 “INFO” screens .................................................................................................. 30
8.8 “SET” screen .......................................................................................................30
8.9 “Warnings” screen..........................................................................................30
8.10 Main menu.........................................................................................................30
8.11 User menu ..........................................................................................................33
8.12 Installer menu..................................................................................................34
8.13 Maintenance menu.......................................................................................36
9. TABLE OF ALARMS38
10. WIRING DIAGRAMS40
10.1 optiMist wiring diagram.............................................................................40
11. STARTUP41
11.1 Startup...................................................................................................................41
12. MAINTENANCE AND REPLACEMENT PAR TS42
12.1 Maintenance procedures..........................................................................42
12.2 Replacement parts ........................................................................................42

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1. INTRODUCTION AND MOUNTING
1.1 optiMist description
optiMist is an evaporative cooler and humidifier that atomises water in
fine droplets which then spontaneously evaporate, removing heat from
the humidified and cooled air.
optiMist uses a vane pump to pressurise the water, subsequently
atomising it through special nozzles.
The sophisticated control system combines the action of an inverter,
which regulates the speed and consequently the flow-rate of the pump,
with two solenoid valves that activate only the necessary nozzles,
allowing the system to always work at the ideal pressure to atomise the
water, across a wide range of flow-rates.
The effect of cooling the air is due to the spontaneous evaporation of
the droplets of water: the change in state from liquid to vapour occurs by
subtracting energy from the air that, as a consequence, is cooled.
Each kilogram of water evaporated absorbs 0.69 kW of heat from the air.
optiMist is a complete evaporative cooling and humidification system
that can be used to treat the air in an AHU (air handling units) and to
both humidify and to indirectly cool the renewal air, in order to increase
the energy efficiency of the AHU.
1.2 Components of the system
optiMist is comprised of
• a pumping station that pressurizes the water (4-15 bar). It also contains
the electronic controller that completely manages the pumping
station, controlling the temperature/humidity in each section. Since it
is equipped with an inverter and pressure sensor, it manages to control
the flow of water produced at any moment, thus ensuring maximum
precision and minimum energy and water consumption.
• distribution and atomisation system of pipes for transporting the
pressurised water, which contain the atomisation nozzles and drain
valves;
• droplet separator;
• temperature and/or humidity probes or control through external
signal;
• water treatment system: typically this is a reverse osmosis demineraliser
that supplies water with a low mineral salt content to the optiMist.
1.3 Configuration of the optiMist system
The optiMist system can be configured to:
1. Controlthe air humidity,installing a pumping station and adistribution
system (with two-step modulation) in the AHU humidification
section.
Fig. 1.a
2. Control indirect evaporative cooling (IEC) by installing a pumping
station and a distribution system (with two-step modulation) in the
upstream section of the AHU heat recovery unit.
Fig. 1.b
3. Control both humidification and evaporative cooling with a pumping
system that will serve the two distribution systems, each with one-
step modulation.
Fig. 1.c
The configuration for indirect evaporative cooling applications is of
particular importance. Besides humidification of the air in the winter,
optiMist can be used in the summer to cool the discharged air in the
summer before it enters a heat recovery unit.
This configuration is explained in the detail in the chapters below.
optiMist humidifiers are available for:
• flow-rates: 50 l/h (EC005...), 100 l/h (EC010...) 200 l/h (EC020..), 400 l/h
(EC040..), 800 l/h (EC080..) and 1000 l/h (EC100..);
• power supply voltage: D = 230 V 50 Hz; U= 230 V 60 Hz;

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1.4 Dimensions and weights
front view
605
805
hydraulic connection side view electrical connection side view
300
100150
50
480
75
100
300
505050
100
50 50
Fig. 1.d
Cabinet dimensions
• Heigh (H): 800 mmm (31.50 inch);
• Width (W): 600 mmm (23.62 inch).
• Depth (D): 300 mmm (11.82 inch).
Packaging dimensions
• Heigh (H): 1020 mmm (40 inch);
• Width (W): 720 mmm (28.5 inch).
• Depth (D): 410 mmm (16 inch).
Weight:
• models EC005****: 53 kg (117 lb);
• models EC010****: 53 kg (117 lb);
• models EC020****: 55 kg (121 lb);
• models EC040****: 55 kg (121 lb);
• models EC080****: 59 kg (130 lb);
• models EC100****: 59 kg (130 lb).
Weight with package:
• models EC005****: 56 kg (124 lb);
• models EC010****: 56 kg (124 lb);
• models EC020****: 58 kg (128 lb);
• models EC040****: 58 kg (128 lb);
• models EC080****: 62 kg (137 lb);
• models EC100****: 62 kg (137 lb).
Mechanical characteristics
• Installation: wall-mounted
• IP20
• operating conditions: 5 to 40 °C (34 to 104 °F) <80 % RH non-condensing
• storage conditions: 5 to 50 °C (34 to 122 °F) <80 % RH non-condensing

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1.5 Components
Components of the electrical section
1
2
3
4
5
6
7
3a
Key:
1. Main switch
2. Display
3. Electrical power terminals
3.a External signal terminals
4. Electronic controller
5. Trasformer
6. Inverter
7. Fan
Fig. 1.e
Components of the hydraulic section
8
10
12
11
13
14
15
16
4
5
6
12937
Key:
1. Motor
2. Pump
3. Temperature probe
4. Solenoid valve step.1
5. Monometer
6. Temperature valve
7. Solenoid valve step 2
8. Pressure probe
9. Cabinet drain valve
10. Filter case
11. Filter cartdige
12. Pressure reducer
13. Fill solenoid valve
14. Pressure switch
15. Manometer
16. Filter drain
Fig. 1.f

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1.6 Electrical specifications
EC*******0 (230 V 50 Hz) Modells
voltage
Vac
phases frequency
Hz
power
kW
current
A
EC005****0 230 1 50 0,275 1,2
EC010****0 230 1 50 0,275 1,5
EC020****0 230 1 50 0,475 1,6
EC040****0 230 1 50 0,475 2,3
EC080****0 230 1 50 0,75 3,0
EC100****0 230 1 50 0,75 3,2
Tab. 1.a
Product in compliance with EN55014, EN61000, EN60204.
Insulation grade III
Modelli EC*******U 230V 60 Hz
voltage
Vac
phases frequ.
Hz
power
kW
current
A
FLA SCCR
EC005****U 230 1 60 0,375 1,2 0.35 HP/2A 5 KA
EC010****U 230 1 60 0,375 1,5 0.35 HP/2A 5 KA
EC020****U 230 1 60 0,375 1,6 0.5 HP/3.2A 5 KA
EC040****U 230 1 60 0,375 2,3 0.5 HP/3.2A 5 KA
EC080****U 230 1 60 0,75 3,0 1 HP/6.0A 5 KA
EC100****U 230 1 60 0,75 3,2 1 HP/6.0A 5 KA
Tab. 1.b
Product in compliance with UL998
1.7 Opening the packaging
make sure the humidifier is intact upon delivery and immediately
notify the transporter, in writing, of any damage that may be due to
careless or improper transport;
move the humidifier to the site of installation before removing from
the packaging, grasping the neck only from underneath the base;
open the cardboard box, remove the protective material and remove
the humidifier, keeping it vertical at all times.
Store the packaging in a dry location (cardboard boxes, pallets, bolts and
fillers) so that they may be reused.
• humidity 20-80% RH, non condensing
• temperature 1-40 °C;
1.8 Positioning the cabinet
The humidifier should be positioned so as to guarantee the following:
• open the front panel;
• access to the inside parts for checks and maintenance;
• connection of the water supply lines;
• connection to the water distribution lines;
• power and control connections;
Recommended clearance for routine maintenance:
• from the front 1m;
• right and left sides around 0.3 m.
Attention: the maximum distance between the cabinet and the
distribution system/frame is:
1. 10 meters if discharge solenoid valves are used
2. 5 meters if mechanical solenoid valves are used;
3. for larger distances, contact CAREL INDUSTRIES.
Positioning procedure:
• after opening the packaging:
• position the cabinet in the final position;
• position the cabinet horizontally.
1.9 Wall mounting
Fasten the humidifier to a solid support surface using the screws and
bracket supplied.
Make sure there is enough space to connect the air and water inlet and
outlet lines.
Drilling for wall mounting
retro cabinet
38
20
38
20
38
20
20
38
531
790
649
Fig. 1.g
sezione staffe
Fig. 1.h

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1.10 Opening the cabinet door
1. pressandturnanticlockwiseusingathekeysupplieduntilreleasingthedoor;
2. openthe dooronthecabinetby swingingittotheright (inthedirection
of the arrow).
Fig. 1.i
1.11 Components and accessories
Once having opened the packaging, check the following are includedi:
• opening key;
• kit of screws with plugs for wall-mounting (inside the cabinet);
• cable glands for the electrical connections;
• tool for opening the water filter casing;
• wall fit brackets;
• ferrite (see par. 3.4);
• user manual.
Fig. 1.j Fig. 1.k

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2. WATER CONNECTIONS
Important: before making the connections, make sure that the
unit is disconnected from the mains.
CABINET
1
2
4
5
6
8
water drain 3/4”f
water inlet 3/4”f
pressurized water G1/2”m
9
6
CABINET
1
2
water drain 3/4”f
water inlet 3/4”f
pressurized water G1/2”m
33
4
5
7
7
6
99
key:
1. installamanualvalveupstream
of the installation to allow
the water line to be isolated
(not supplied by CAREL);
2. installa10 µwaterfilter(CAREL
code ACKF000000 to remove
solid particles from the
supply water;
3. flexible hose (not supplied by
CAREL);
4. optiMist cabinet;
5. hosescompletewithadapters;
6. nozzles (see Chap. 4);
7. manifolds;
8. manifold connection hoses;
9. drain valves.
Fig. 2.a
N.B.: for direct connection to the mains water supply use pipes
and fittings compliant with IEC 61770.
Connections:
1
2a
2b
3
Fig. 2.b
Key:
1. water inlet (G3/4” femmina);
2a. pressurised water outlet step 1 (G1/2” male);
2b. pressurised water outlet step 2 (G1/2” male);
3. tank-drain water (G3/4” female).
Notes for connection between cabinet and rack:
1. Mount the pipes with u-bolts or clamps with steps of about 30 cm. (not
supplied by Carel).
2. In the case of two racks or one two-step rack, mount the pipes parallel,
avoiding any contact.
3. In laying the pipes, avoid conditions that could cause the water to
stagnate with the system is halted.
Connect an expansion tank (not supplied by CAREL SpA) with a capacity
of at least 5 litres, upstream from the cabinet in order to prevent water
hammering which can damage the system.
The connection to the cabinet must be performed using flexible piping..
2.1 Supply water characteristics
Water connection characteristics
VERSION CE - Models EC*******0
Model EC005*0 EC010*0 EC020*0 EC040*0 EC080*0 EC100*0
flow-rate 50 100 200 400 800 1000
Maximum 110 220 440 880 1760 2200
(l/h;lb/h;Gd) 317 634 1268 2536 5072 6340
inlet
(Mpa, Bar, Psi)
(0.2..0.7); (2..7); (29..100).
Temperature 5T40 ºC / 41T104 ºF
Inlet G3/4”f
Outlet 1 and 2
(solenoid)
G1/2”m
Drain Stainless steel pipe G3/4f interior,
Φ exterior ~35 mm/ 1.18 inch.
Tab. 2.a
VERSION UL - Models EC*******U
Model EC005*U EC010*U EC020*U EC040*U EC080*U EC100*U
flow-rate 50 100 200 400 800 1000
Maximum 110 220 440 880 1760 2200
(l/h;lb/h;Gd) 317 634 1268 2536 5072 6340
inlet
(Mpa, Bar, Psi)
(0.2..0.7); (2..7); (29..100).
Temperature 5T40 ºC / 41T104 ºF
Inlet NPT 3/4”f
Adapter outlet
(pump)
NPT1/2”f
Drain Stainless steel pipe NPT3/4”f interior,
Φ exterior ~35 mm/ 1.18 inch.
Tab. 2.b

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2.2 Type of supply water
optiMist can work with:
• demineralised water
• soft water
• tap water
Following the evaporation process, the minerals dissolved in the
supply water will be partially transported by the air flow
as very fine powder and part of them will be deposited on the surfaces of
the separator and the fins of the heat exchanger.
The type and amount of minerals contained in the supply water
determine the frequency of regular maintenance operations needed to
remove these deposits from inside the AHU.
The main components of the system supplied by Carel which are affected
by any incrustations and which require regular periodic inspection and
maintenance are the nozzles and droplet separator.
In order to maintain system hygiene and to reduce system management
costs, Carel recommends supplying optiMist with water that has been
demineralised by reverse osmosis, as provided for in the principal norms
such as UNI 8884.
In particular, Norm UNI 8884 “Characteristics and treatment of water for
cooling and humidification circuits”suggests that evaporative humidifiers
be supplied with fresh water (as indicated in directive 98/83/EC) having
the following characteristics:
• electrical conductivity <100 S/cm;
• total hardness <5 °fH (50 ppm CaCO3);
• 6.5<pH< 8.5;
• chloride content <20 mg/l;
• silica content <5 mg/l;
Note 1: If demineralised water is not available, softened water may be
used. In this case, in order to limit the aggressiveness of softened water, a
minimum hardness no less than 3°f should be ensured.
Note 2: Carel recommends using mains water only if it has a hardness of
less than 16°f or a conductivity of less than 400S/cm.
The use of mains water leads to ordinary maintenance operations (nozzle
and droplet separator cleaning) whose frequency depends on the
chemical composition of the water.
2.3 Water circuit installation: checklist
optiMist system name: ______________________________________
Description Notes
Cabinet level
Distance between cabinet-rack/water distribution system: ≤10 m.
Water supply connection
Water inlet pressure ≥2 bar (0.2 MPA, 29 PSI)
Filters filled with water
Drain connected to the water drain system
Supply water within the limit values. See section “Supply water
characteristics”
Calibration optional separator differential switch (if present)
Date: _______________
Signature: _______________________________________

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3. ELECTRICAL CONNECTIONS
3.1 Wiring inlets
1
2
Fig. 3.a
1. power supply
2. control terminal block
3.2 Power supply
Depending on the model:
• EC*******0 voltage 230Vac 50Hz
• EC*******U voltage 230Vac 60Hz
N L
230 Vac
PE
Fig. 3.b
Important: The cables must conform to local standards.
Install a power switch outside the humidifier to completely isolate
the mains power supply, with earth fault protection (30 mA).
3.3 Connections to the pCO
The connections listed below are to be made directly to the pCO
terminals.
J2 B1 Main humidification/winter (DEC) control probe
B2 Humidification/winter (DEC) limit probe
B3 Recovery activation signal (IEC) signal 0-10V
J3 B5 AUX temperature probe (only NTC or PT100)
J4 Y1 0-10V signal output for controlling another cabinet
J6 B6 Main evaporative cooling/summer (IEC) control probe
B7 Evaporative cooling/summer (IEC) limit probe
Tab. 3.a
3.4 Connections to the terminal board.
PEN/GO Cabinet and pump / On-Off remote enabling
DEC/GO Humidification control signals from external voltage-free
contact, humidistat type ON/OFF
IEC/GO Evaporative cooling control signals from external voltage-free
contact, thermostat type ON/OFF
PR/GO Humidification/winter or evaporative cooling/summer priority
REC/GO Recovery activation (IEC) signal, type ON/OFF
ROAL/GO Water treatment system alarm signal
ROW/GO Water treatment system anomaly/warning signal
BKUP/GO Backup cabinet signal
FLUX/GO Air flow switch
SC/GO Droplet separator clogging signal from differential pressure switch
RWL/GO Recirculation water level
AF/C13 Antifreeze activation output
HBT/C12 Sign of life, this cabinet
RWP/GO Recirculation water recovery pump output activation
ROEN/GO Water treatment system control
AL/C8 Cumulative alarm relay output
NO1/GO Solenoid valve (optional) step 1
NO2/GO Solenoid valve (optional) step 2
Tab. 3.b
3.5 Remoto ON/OFF
Cables • up to 30 m: two-wire cable AWG20/22
electrical specifications for the contact voltage-free contact
PEN
G0
Fig. 3.c
Key:
Remote pump ON/OFF
CONNECTIONS
Cabinet Remote ON/OFF
PEN (pump enabling) NC/NO
G0A COM
Please Note: the unit is supplied with jumpers on the PEN-G0A
contacts.
3.6 Control signals from external voltage-free
contact, humidostat or thermostat type
ON/OFF (control C)
For humidification / direct evaporative cooling (DEC):
DEC
G0
Fig. 3.d
Cabinet
DEC NO (OFF) /NC (ON)
GO COM

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For indirect evaporative cooling (IEC):
IEC
G0
Fig. 3.e
Cabinet
IEC NO (OFF) /NC (ON)
GO COM
Priority humidifcation / cooling (PR):
G0
PR
Fig. 3.f
Cabinet
PR NO (winter) /NC (summer)
GO COM
Indirect evporative cooling enable (REC):
G0
REC
Fig. 3.g
Cabinet
REC NO (OFF) /NC (ON)
GO COM
Starting up damper
Fig. 3.h
ON/OFF and limit probe (control CH/CT)
For direct/winter (DEC) humidification:
J9 J24 J2 J3
2
DEC
G0
1
+(G)
M
out H
G
G0
Vterm
GND
+5Vdc
GND
+VDC
B1
B2
B3
B4
BC4
B5
BC5
Fig. 3.i
Key:
1. humidistat ON/OFF
2. humidity/temperature limit probe
ON/OFF and limit probe (control CH/CT)
For evaporative cooling / indirect humidifcation (IEC)
J2 J6
B6
B7
B8
GND
IEC
G0
1
2
+VDC
+(G)
M
out H
Fig. 3.j
Key:
1. humidostat ON/OFF
2. humidity/temperature limit probe or signal
ON/OFF and limit ow signal (control CF)
For evaporative cooling / indirect humidifcation (IEC)
J2 J6
B6
B7
B8
GND
IEC
G0
1
+VDC
1
REF
OUT
Fig. 3.k
Key:
1. IEC fan / damper modulating signal

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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
3.7 Modulating control signal
The control signal input connections depend on the activated control
algorithm.
Cables up to 30 m: two-wire cables cross-section 0.5 mm2(AWG20)
To control the section for direct humidification (DEC: Direct Evaporative
Cooling), the signal can come from:
• modulating control with external controller
• modulating control with limit probe (temperature or humidity)
• modulating control with humidity probe
• modulating control with humidity probe and limit probe
(temperature or humidity
To control the section for indirect humidification (IEC: Indirect Evaporative
Cooling), on the other hand, the signal can come from:
• modulating control with external signal
• modulating control with limit signal (temperature or humidity
probe or air flow-rate/flow limit signal)
• modulating control with temperature probe
• modulating control with temperature probe with limit signal
(temperature or humidity probe or air flow-rate/flow limit
signal)
Tab. 3.c
To set the type of operation, control and signal: “installer menu > control
type
(see chap. 9.11 Installer Menu).”
Note: The use of shielded cables is recommended. The cables must
not be lodged near power cables at 230 V/208 V or near remote control
switch wiring: this way, the risk of measurement error risks from
electromagnetic interference can be avoided.
Modulating control with external controller (contr. P)
For humidification / direct evaporative cooling (DEC):
0...1 V; 0...10 V; 2...10 V; 0...20 mA; 4...20 mA.
SERIAL CARD
J9 J24 J2 J3 J4
FIELD CARD
1
G
G0
Vterm
GND
+5Vdc
GND
+VDC
B1
B2
B3
B4
BC4
B5
BC5
REF
OUT
Fig. 3.l
Key:
1. external controller
Connections:
Cabinet optiMist External controller
J2 B1 OUT
GND Reference, Shield
Per raffrescamento evaporativo (IEC)
Collegamenti:
Cabinet optiMist External controller
J2 B6 OUT
GND Reference, Shield
Modulating control with control probe
For humidification / direct evaporative cooling (DEC) and ambient
humidity control (H control):
0...1 V; 0...10 V; 2...10 V; 0...20 mA; 4...20 mA
SERI
A
J9 J24 J2 J3
J
FIELD CARD
1
G
G0
Vterm
GND
+5Vdc
GND
+VDC
B1
B2
B3
B4
BC4
B5
BC5
+(G)
M
out H
Fig. 3.m
Key:
1. humidity sensor controller
Connections:
Cabinet optiMist Ambient humidity probe
J2 B1 OUT
+Vdc +(G)
GND Reference, shield
For evaporative cooling (IEC), temperature control (T control):
J2 J6
B6
B7
B8
GND
2
+VDC
+(G)
M
out T
Fig. 3.n
Key:
2. temperature probe
Connections:
Cabinet optiMist Temperature probe
J6 B6 OUT
+Vdc +(G)
GND Reference, shield
Modulating control with controller and limit probe
(PH/PT control)
For direct/winter (DEC) humdification:
0...1 V; 0...10 V; 2...10 V; 0...20 mA; 4...20 mA
SERIAL
C
J9 J24 J2 J3 J4
FIELD CARD
1
2
G
G0
Vterm
GND
+5Vdc
GND
+VDC
B1
B2
B3
B4
BC4
B5
BC5
REF
OUT
+(G)
M
out H/T
Fig. 3.o
Key:
1. humidity/temperature limit probe
2. external controller
Connections:
Cabinet optiMist External controller Ambient humidity probe
J2 B1 OUT
B2 OUT H/T
+Vdc +(G)
GND Reference, shield

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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
For evaporative cooling (IEC),
J2 J6
B6
B7
B8
GND
1
2
+(G)
M
out H
REF
OUT
Fig. 3.p
CONNECTIONS
Cabinet optiMist External controller Ambient humidity probe
J6 B6 OUT
B7 OUT H/T
+Vdc +(G)
GND Reference, shield
Modulating control with controller and limit ow signal
(PF control)
0...1 V; 0...10 V; 2...10 V; 0...20 mA; 4...20 mA
For evaporative cooling (IEC),
J2 J6
B6
B7
B8
GND
+VDC
2
REF
OUT
1
REF
OUT
Fig. 3.q
Key:
1. external controller.
2. IEC fan / damper modulating signal
Modulating control with ambient humidity probe and temperature
and humidity limit probe (HH/HT control)
0...1 V; 0...10 V; 2...10 V; 0...20 mA; 4...20 mA
For direct/winter (DEC) humdification:
SERIAL C
A
J9 J24 J2 J3 J4
FIELD CARD
1
2
+(G)
M
out H
+(G)
M
out H
G
G0
Vterm
GND
+5Vdc
GND
+VDC
B1
B2
B3
B4
BC4
B5
BC5
Fig. 3.r
Key:
1. humidity/temperature limit probe;
2. humidity probe .
CONNECTIONS
Cabinet optiMist Humidity sensor Ambient humidity probe
J2 B1 OUT H
B2 OUT H/T
+Vdc +(G)
GND Reference, shield
For evaporative cooling (IEC):
J2 J6
B6
B7
B8
GND
1
2
+(G)
M
out H
+(G)
M
out H
Fig. 3.s
Modulating control with ambient temperature probe and
ow limit signal (TFcontrol)
0...1 V; 0...10 V; 2...10 V; 0...20 mA; 4...20 mA
For evaporative cooling / indirect humidifcation (IEC)
J2 J6
B6
B7
B8
GND
1
2
OUT
+(G)
M
out H
REF
Fig. 3.t
Key:
1. IEC fan / damper modulating signal
2. temperature probe
3.8 Discharge solenoid valve connection for
distribution (optional)
For distribution system management, the cabinet controls the discharge
solenoid valves for the two steps: two solenoid valves of the normally
open type (NO). Recommended connection cables: two-wire plus earth
AWG13 (sec. 1.5 mm2) for lengths up to 100 m.
Insert solenoid valve terminal board connection diagram.
NO1
NO2
G0
G0
Fig. 3.u
3.9 Water treatment system control
Water treatment activated:
G0
ROEN
Fig. 3.v
Cabinet
ROEN NO (OFF) /NC (ON)
GO COM

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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
Warning signal from water treatment system:
G0
ROW
Fig. 3.w
Cabinet
ROW NO (warning signal) /NC (active)
GO COM
Alarm from water treatment system:
G0
ROAL
Fig. 3.x
Cabinet
ROAL NO (warning) /NC (attivo)
GO COM
N.B.: the unit is supplied with a jumper on ROAL-G0 terminals
3.10 Cumulative alarm relay (J15)
AL
AL
Fig. 3.y
CONNECTIONS:
Cabinet optiMist Terminal
J15 ALL normally open
ALL COM
3.11 Alarm inputs from external devices
AF
AF
FLUX
SC
G0
Fig. 3.z
Alarm / Anti-freeze activation (AF):
Cabinet
AF NO (T>5°C OFF) / NC (T<5°C ON)
AF COM
Alarm air-flux (FLUX):
Cabinet
FLUX NO (Alarm) / NC (ON)
G0 COM
Alarm drop separator clogged (SC):
Cabinet
SC NO (Alarm) / NC (ON)
G0 COM
N.B.: the unit is supplied with a jumper on SC-G0 and FLUX-G0 terminals
3.12 Backup cabinet signal
HBT
HBT
BCKP
G0
Fig. 3.aa
Backup function
The backup function allows the activation of a supporting cabinet in case
of unexpected switch-off of the main cabinet.
Two types of backup management are available:
• HBT: control on the heartbeat of the main control
• BMS: control by supervisor
The HBT control allows the activation of the backup cabinet keeping
controlled the heartbeat (digital output HBT) of the main Optimist. Wiring
the digital contact HBT with the BKUP input of the backup cabin, the
backup function check if the heartbeat is active (BKUP contact closed). If
the signal dies (BKUP contact opened), the backup cabin starts working.
The BMS control check the status of the DIG 75 variable.
If the variable is 1, the backup cabin is off; if it switches to 0, the backup
cabin starts working.
Note: The enabling of the backup function must be set only in the
Optimist for backup, inside “Zone Menu Special Function 2/3” in
Installer menu
Backup cabinet signal (BCKP):
Cabinet
BCKP NO (main OFF) / NC (principale ON)
G0 COM
Segnale di vita cabinet (HBT):
Cabinet
HBT NO (back up OFF) / NC (back up ON)
HBT COM
Rotation function
The rotation function allows the periodical activation of the two cabins.
In the main cabin:
• enable Rotation function,without enabling the backup;
• set the Rotation time value.
In the backup cabin the HBT control must be set.
To permit the rotation to work, the wiring of the HBT control must be
done from the main cabin to the backup one and vice versa.

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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
3.13 Supervisor network
J5
J32
serial card
fi
eld card
ID1
ID2
ID3
ID4
ID5
ID7
ID8
IDC1
VG
VG0
Y1
Y2
Y3
Y4
B4
BC4
B5
BC5
B3
GND
+VDC
J3
2
fi
eld car
d
ID
8
ID
C1
B4
B
C
4
B5
B
C
5
B3
G
N
D
+VD
C
J4
Fig. 3.ab
Optional CAREL cards
network/card protocol supported
PCOS004850 RS485 (stand.)- CAREL, Modbus®
PCO100MDM0 RS232 (external modem) CAREL for remote connections
PCO1000WB0 Ethernet™
TCP/IP
SNMP v1 &v2c
BACnet™ Ethernet™ ISO8802-2/8802-3
BACnet/IP
PCO1000BA0 Ethernet™ (Modbus®) BACnet™ MS/TP
Tab. 3.d
Important: Follow the instructions shown on the optional cards
for the technical specifications, connections and expansion boards.
Default: CAREL supervisor protocol.
All the new features are supplied as standard with the RS485 card, other
cards and protocols are optional.
3.14 Supervisory optiMist Table
Type Carel
Index
Modbus
Index
Name Description R/W Min
Limit
Max
limit
Def. Unit of
measure
Alarms
1 1 Al_No_Model Alarm: model not yet configured R 0 1
2 2 Al_Setting_Nominal_MFR Alarm: capacity of the distribuition system not yet configured R 0 1
3 3 Al_RO_Not_Ready Alarm: Water Treatement System R 0 1
4 4 mAl_LP_Detected_New Alarm: Low Pressure by pressostat (ID5) R 0 1
5 5 Al_high_Temp_Bypass Alarm: High temperature water in bypass R 0 1
6 6 Al_VFD_Not_Ready Alarm: Inverter R 0 1
8 8 Al_Antifreeze_Temp Alarm: low temperature in cabinet R 0 1
9 9 Al_HP_Detected Alarm: drop separator clogged R 0 1
10 10 mAl_High_Press Allarme: alta pressione da sonda R 0 1
11 11 mAl_LP_Probe Alarm: low pressure by probe R 0 1
12 12 mAl_Probe8_Broken Alarm: pressure probe broken or unconnected R 0 1
13 13 mAl_Probe1_Broken Alarm: I.E.C. - main probe broken or unconnected R 0 1
14 14 mAl_Probe2_Broken Alarm: I.E.C. - limit probe broken or unconnected R 0 1
15 15 mAl_Probe6_Broken Alarm: I.E.C. - main probe broken or unconnected R 0 1
16 16 mAl_Probe7_Broken Alarm: I.E.C. - limit probe broken or unconnected R 0 1
17 17 mAl_Probe5_Broken Alarm: AUX probe broken or unconnected R 0 1
18 18 Clock_Error Error reading/writing the RTC (real time clock) data and/or clock RAM R 0 1
19 19 mAl_Probe4_Broken Alarm: water temperature probe broken or unconnectd R 0 1
20 20 Al_High_humid Alarm: HUMIDIFICATION high humidity R 0 1
21 21 Al_Low_Humid Alarm: HUMIDIFICATION low humidity R 0 1
22 22 Al_Limit_Humid Alarm: HUMIDIFICATION high limit temperature/humidity R 0 1
23 23 Al_High_Temp_EC Alarm: I.E.C. high limit temperature R 0 1
24 24 Al_Limit_Humid_EC Alarm: I.E.C. high limit temperature/humidity R 0 1
25 25 mAl_Probe3_Broken Alarm: I.E.C. heat recovery activation signal by analog input broken or
unconnected
R0 1
26 26 Al_warn_RO Warning: Water Treatment System R 0 1
Analg.
1 1 View_Value HUMID: main/regulation probe [B1] R -20,0
-4,0
0
0
70,0
158,0
100,0
100,0
°C /°F / %rH
/ %
2 2 View_Value_Lim HUMID:: limit probe [B2] R -20,0
-4,0
0
1
70,0
158,0
100,0
100,0
°C /°F / %rH
/ %
3 3 View_Value_EC I.E.C.: main/regulation probe [B6] R -20,0
-4,0
0
2
70,0
158,0
100,0
100,0
°C /°F / %rH
/ %
4 4 View_Value_Lim_EC I.E.C.: limit probe [B7] R -20,0
-4,0
0
3
70,0
158,0
100,0
100,0
°C /°F / %rH
/ %
5 5 Probe3_Value I.E.C.; Heating recovery activation analog signal [B3] R 0 100,0 %
6 6 T_Probe_View Water temperature [B4] R -20,0
-4,0
70,0
158,0
°C/°F
7 7 View_Value_AUX AUX probe temperature [B5] R -20,0
-4,0
70,0
158,0
°C/°F
8 8 P_Probe_View Pressure of outlet water [B8] R 0 20,0 /300 bar/psi
9 9 Setp_Humid HUMID: Main regulation humidity sepoint R/W 0 100,0 50,0 %rH

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“optiMist” +0300065EN- rel. 1.1 - 29/01/2013
Analg.
10 10 Humid_Diff HUMID: Main regulation humidity delta R/W 0 100,0 5,0 %rH
11 11 L_Humid_Set HUMID.: Limit probe humidity sepoint [%rH] R/W 0 100,0 100,0 %rH
12 12 L_Humid_Diff Humid: Limit probe humidity delta [%rH] R/W 0 100,0 5,0 %rH
13 13 L_Temp_Set Humid.: Limit probe temperature sepoint R/W 0 100,0 25,0
77,0
°C/°F
14 14 L_Temp_Diff Humid: Limit probe temperature delta R/W 0 100,0 5,0
41
°C/°F
15 15 Main_Prb_Setpoint_EC I.E.C.: Main regulation temperature sepoint R/W 0 99,9 25,0/77,0 °C/°F
16 16 Main_Prb_Delta_EC I.E.C.: Main regulation temperature delta R/W 0 99,9 2,0 / 35 °C/°F
17 17 Main_Prb_Band_EC I.E.C.: Main regulation temperature band R/W 0 99,9 5,0 / 41 °C/°F
18 18 Limit_Prb_Setp_HF_EC I.E.C.: Limit probe humidity sepoint R/W 0 100,0 95,0 %rH
19 19 Limit_Prb_Band_HF_ECHF I.E.C.: Limit probe humidity delta R/W 0 100,0 5,0 %rH
20 20 Limit_Prb_Setp_T_EC I.E.C.: Limit probe temperature sepoint R/W 0 99,9 20,0 / 68 °C/°F
21 21 Limit_Prb_Band_T_ECHF I.E.C.: Limit probe temperature delta R/W 0 99,9 5,0 / 41 °C/°F
22 22 High_Room_Humid HUMID: threshold high humidity by main regulation probe reading R/W 0 100,0 100,0 %rH
23 23 Low_Room_Humid HUMID: threshold low humidity by main regulation probe reading R/W 0 100,0 0 %rH
24 24 High_Limit_Humid HUMID. threshold high humidity by limit probe reading R/W 0 100,0 100,0 %rH
25 25 High_Limit_Temp HUMID: threshold high temperature by limit probe reading R/W 0 150,0 40,0/104 °C/°F
26 26 High_Room_Temp_EC I.E.C.: threshold high temperature by main regulation probe reading R/W 0 150,0 40,0/104 °C/°F
27 27 Low_Room_Temp_EC I.E.C.: threshold low temperature by main regulation probe reading R/W 0 150,0 10,0 / 50 °C/°F
28 28 High_Limit_Humid_EC I.E.C.: threshold high humidity by limit probe reading R/W 0 100,0 100,0 %rH
29 29 High_Limit_Temp_EC I.E.C.: threshold high temperature by limit probe reading R/W 0 150,0 40,0/104 °C/°F
Dig.
41 41 Unit_Measure Unit measure (0=International System; 1= Imperial) R/W 0 1
42 42 Type_Machine_208 Supply voltage (0= 230V 50Hz; 1=230V 60Hz) R 0 1
43 43 Priority_Humidity_Running Zone running (0=I.E.C., 1= Humidification) R 0 1
44 44 Priority_Humidity_Din Priority summer/winter mode by digital input (0=I.E.C., 1=Humidification) R 0 1
45 45 Heat_Recovery_Active I.E.C.: heat recovery status (0=Not active; 1=Active) R/W 0 1
46 46 Lim_Flow_EC_Type I.E.C.: Flow limit signal type( 0=Damper; 1=Fan) R 0 1
47 47 Dout_02 Pump activation status [Dout 02] R 0 1
48 48 Dout_10 Water treatment system status [Dout 10] R 0 1
49 49 Dout_01 Main line fill valve status (0=closed; 1=opened) [Dout 1] R 0 1
50 50 Dout_04 Step 1 fill valve status (0=closed; 1=opened) [Dout 4] R 0 1
51 51 Dout_05 p 2 fill valve status (0=closed; 1=opened) [Dout 5] R 0 1
52 52 Dout_06 Step 1 drain valve status (0=closed; 1=opened) [Dout 6] R 0 1
Dig.
53 53 Dout_09 Step 2 drain valve status (0=closed; 1=opened) [Dout 9] R 0 1
54 54 Dout_03 Main line drain valve status (0=closed; 1=opened) [Dout 3] R 0 1
55 55 Req_Wash Request of wash procedure running R 0 1
56 56 Dout_13 Anti-freeze procedure activation[Dout 13] R 0 1
57 57 Dout_12 Heartbeat of this cabinet [Dout 12] R 0 1
58 58 Heartbeat_Din BACKUP: Other cabinet heartbeat by digital input [ID 4] R 0 1
59 59 Superv_OnOff On/Off by supervisor (0=Off, 1=On) R/W 0 1
60 60 En_Scheduler Enable time scheduler R/W 0 1 0
61 61 En_Reg_From_Superv HUMIDIFICATION: enable regulation by supervisor R/W 0 1 0
62 62 En_Reg_EC_From_Superv I.E.C.: enable regulation by supervisor R/W 0 1 0
63 63 Heat_Recovery_Active_BMS Enable heat recovery by supervisor R/W 0 1 0
64 64 En_Defrost Enable anti-freeze function R/W 0 1 0
65 65 RESET_ALARMS Request to reset/clear alarm memories R/W 0 1 0
66 66 SET_DAY Request to copy NEW_DAY into DAY R/W 0 1 0
67 67 SET_MONTH Request to copy NEW_MONTH into MONTH R/W 0 1 0
68 68 SET_YEAR Request to copy NEW_YEAR into YEAR R/W 0 1 0
69 69 SET_HOUR Request to copy NEW_HOUR into HOUR R/W 0 1 0
70 70 SET_MINUTE Request to copy NEW_MINUTE into MINUTE R/W 0 1 0
71 71 Remote_Hum_Req HUMIDIFICATION: request by on/off contact R 0 1
72 72 Remote_EC_Req I.E.C.: request by on/off contact R 0 1
73 73 Air_Flow_Switch Flux digital input status [ID 9] R 0 1
74 74 Aux_Enabled Enable AUX probe [B5] R/W 0 1
75 75 HeartBeat_Superv BACKUP: heart heartbeat other cabinet (by supervisor) R/W 0 1
76 76 En_rotation Enable rotation between two cabinets R/W 0 1
87 87 Default_Ahead Memory erasing and default values intallation running R 0 1
90 90 Heart_Beat_RC2 Test pCO (write 1, after 2 s this variable is reset) R/W 0 1
Int.
1 209 Type_Machine_Display Model of the cabinet R 1 13
2 210 Qa_N_Pump_Display Pump capacity R 0 1000
2200
kg/h / lb/h
3 211 N_Steps Number of steps present R 1 2
4 212 Qa_N_Rack_X HUMIDIFICATION: steps capacity R 0 1000
2200
5 213 Qa_N_Rack_2_X I.E.C.: steps capacity R 0 1000
2200
6 214 Installation_Type Installation type ( 0=I.E.C., 1=Humidification, 2= Humidification.+ I.E.C. ) R 0 2
7 215 Unit_Status Main mask status visualization (0=OFF BY SCHEDULER;1=REMOTE
OFF;2=OFF BY KEYBOARD;3=OFF BY SUPERVISOR;4=OFF BY
FLUXOSTAT;5=PUMP OFF BY KEYBOARD.;6=PUMP OFF BY REMOTE.;7=PRE
SSURIZATION;8=WATER INLET WAITING;9=OFF BACKUP;10=ALARM;11=W
ARNING;12=not used...;13=TEST PRESS. IN;14=FILLING;15=WASHING;16=R
EADY;17=PRODUCTION;18=BYPASS CALIBRATION;19=INIZIALIZATION;)
R0 19
8 216 Main_Status Main status R 0 25
9 217 Qr_Pump 0-10V signal to inverter (0-1000) [Aout Y2] R 0 1000
10 218 Regulation_Type HUMIDIFICATION: Regulation type 0=Reg.Humidity, 1=Reg.hum.+Limit
Humid., 2=Reg.Humid+Limit Temp, 3=Not used, 4=Not used, 5=Not used,
6=External prop.signal., 7=Ext.signal+limit Humid, 8=Ext.signal+limit
Temp,9=ON/OFF ext.contact
R0 9
11 219 Humidity_Cfg HUMIDIFICATION: Main probe type ( 0=NTC;1=0-1 V; 2=2-10 V;3= 0-10 V;
4=0-20 mA; 5=4-20 mA; 6=0-135 ohm; 7=135-1k ohm )
R0 7
12 220 Limit_Cfg HUMIDIFICATION: Limit probe type ( 0=NTC;1=0-1 V; 2=2-10 V;3= 0-10 V;
4=0-20 mA; 5=4-20 mA; 6=0-135 ohm; 7=135-1k ohm )
R0 7
13 221 Regulation_Type_EC I.E.C.:Regulation type (0=Temp.reg., 1=Temp.+Lim.Hum,2=Temp..+Lim.
Temp,3=Temp.+Lim.Flow, 4=prop.signal., 5=prop.signal+lim.Hum,6=prop.
signal+lim.Temp., 7=prop.signal+lim.Flow, 8=ON/OFF cont.,9=ON/
OFF+lim.Humid,10=ON/OFF+lim.Temp,11=ON/OFF+lim.flow
R0 11
14 222 Main_Cfg_EC I.E.C.:Main probe type ( 0=NTC;1=0-1 V; 2=2-10 V;3= 0-10 V; 4=0-20 mA;
5=4-20 mA; 6=0-135 ohm; 7=135-1k ohm )
R0 7
15 223 Limit_Cfg_EC I.E.C.: Limit probe type ( 0=NTC;1=0-1 V; 2=2-10 V;3= 0-10 V; 4=0-20 mA;
5=4-20 mA; 6=0-135 ohm; 7=135-1k ohm )
R0 7
16 224 Reg_Superv_Value HUMIDIFICATION: 0-1000 request by supervisor (active only if regulation
by supervisor enabled)
R/W 0 1000 0
17 225 Reg_EC_Superv_Value I.E.C.: 0-1000 request by supervisor (active only if regulation by supervisor
enabled)
R/W 0 1000 0
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