Carestream INDUSTREX M43ic User manual

User Guide
INDUSTREX M43ic Film Processor
Non-Destructive Testing (NDT) Applications
Software: AT800 v2.8r09p and up

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Table of Contents
Introduction ........................................................................................................................................................ 3
User Guide Conventions.................................................................................................................................. 3
Special Messages ......................................................................................................................................... 3
Product Description ......................................................................................................................................... 4
Hazard Sticker.............................................................................................................................................. 4
Technical Specifications................................................................................................................................ 4
Qualified Staff.............................................................................................................................................. 4
General Considerations................................................................................................................................ 4
Mechanical Hazards..................................................................................................................................... 5
WEEE and RoHS Compliance Statement ....................................................................................................... 7
Tanks and Chemicals.......................................................................................................................................... 8
Draining the Tanks .......................................................................................................................................... 8
Installing the Transport Racks .......................................................................................................................... 9
Additional Connection for the Fix Rack ...................................................................................................... 11
Fix Rack ..................................................................................................................................................... 11
Filling the Tanks ................................................................................................................................................ 12
Fill the Fixer Tank........................................................................................................................................... 12
Fill the Developer Tank .................................................................................................................................. 12
Operating the Film Processor............................................................................................................................. 13
Daily Startup.................................................................................................................................................. 13
Starting Work................................................................................................................................................ 13
Daily Shutdown ............................................................................................................................................. 13
Functions....................................................................................................................................................... 14
Using the Display ............................................................................................................................................. 15
Overview ....................................................................................................................................................... 15
Programming the Values............................................................................................................................... 16
Changing the Program .............................................................................................................................. 16
Setting the Date and Time ......................................................................................................................... 17
Check the Parameters and the Work in Progress in Automatic Mode ............................................................ 17
Use the Options in Standby Mode ................................................................................................................. 18
Use the Manual Replenishment Cycle ............................................................................................................ 19
Check the Errors............................................................................................................................................ 19
Start and Stop the Film Processor Manually ................................................................................................... 19
Turn the Back Light On and Off..................................................................................................................... 19
Loading the Film............................................................................................................................................ 19
Using the Monitor Mode ............................................................................................................................... 20
Using the Filter Control.................................................................................................................................. 21
Additional Features – Auto-fill Water / Auto-fill Chemicals (Dev & Fix) ........................................................... 21
Automatic Wash Tank Fill / Automatic Wash Tank Drain ............................................................................ 21
Automatic Developer and Fixer Tank Fill..................................................................................................... 22
Systems............................................................................................................................................................. 23
Tempering..................................................................................................................................................... 23
Temperature Sensing..................................................................................................................................... 23
I2C Bus.......................................................................................................................................................... 23
Ventilation..................................................................................................................................................... 24
Chemical Replenishment ............................................................................................................................... 25
Infrared Sensor Bar........................................................................................................................................ 26
Maintenance, Troubleshooting, and Error Messages ......................................................................................... 27
Daily Maintenance......................................................................................................................................... 27
Weekly Maintenance..................................................................................................................................... 28
Three-to-Six Months Maintenance................................................................................................................. 28
Troubleshooting ............................................................................................................................................ 30
Error Messages .............................................................................................................................................. 34
Publication History ..................................................................................................................................... 35

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Introduction
The information contained herein is based on the experience and knowledge relating to the subject matter
gained by the manufacturer prior to publication. No patent license is granted by this information. The
manufacturer reserves the right to change this information without notice and makes no warranty, express or
implied, with respect to this information. The manufacturer shall not be liable for any loss or damage, including
consequential or special damages, resulting from the use of this information, even if loss or damage is caused by
the manufacturer’s negligence or fault.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses, and
can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case the user will be required to correct the interference at his own
expense.
CAUTION:
Personnel operating and maintaining the film processor should receive training and be familiar with all aspects of
operation and maintenance. Observe all Warnings, Cautions, and Important
notes.
When doing the procedures in this document, you must use safe work practices and wear the correct personal
protective equipment (for example, safety eyewear) according to your company's standard operating procedures.
User Guide Conventions
Special Messages
The following special messages emphasize information or indicate potential risks to personnel or equipment.
CAUTION:
Caution points out a potentially hazardous situation which, if not avoided, might cause minor or moderate
injury.
ESD:
Electrostatic discharge (ESD) is a primary source of product downtime, lost productivity, and costly repairs
. As few
as 30 VDC can damage or destroy the essential components in electronic equipment.
IMPORTANT:
Important highlights critical policy information that affects how you use this manual and this product.
NOTE:
Notes provide additional information, such as expanded explanations, hints, or reminders.
CAUTION:
If you witness or become aware of a potential safety issue with this equipment, take the appropriate safety
measures and report this to your Carestream Service representative immediately.
Typeface Conventions:
Boldface type represents buttons or selections the user makes on the interface and identifies screen names,
cautions, and warnings.

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Product Description
This film processor has been designed to meet the highest technical standards . Its design features include:
• Compact, space-saving design
• Fully automatic processing cycle
• Smooth roller transport system
• Low tank volumes
• Electronically controlled temperature system
• Automatic replenishment
• Low energy consumption
Hazard Sticker
The hazard sticker is applied to covers where applicable. You must isolate the
electrical power supply before opening the cover.
Technical Specifications
For technical specifications, see the Technical Data / Reference doc for the film processor.
Qualified Staff
CAUTION:
•Only trained staff can unpack and/or operate the film processor. Only trained service engineers may work
on the equipment and electrical installation.
•Staff in charge of maintaining the film processor must be thoroughly familiar with the equipment and
trained
. The film processor should not be operated without supervision.
•The operator may remove only the top cover of the film processor.
•The installation, service, repair, and initial operation of the film processor must be carried out only by
qualified and trained service personnel.
•Do not operate the film processor after consuming alcohol or taking strong medication.
General Considerations
CAUTION: Electrical Hazards
• Observe all safety warnings to minimize the risk of electrical shock, burns, or equipment damage.
• High voltage is used to power the film processor.
CAUTION:
• The film processor is a complex device with moving parts such as rotating gears and roller components.
It uses photo processing chemicals that are irritating to the eyes, lungs, and skin.
• Photographic film processors are complex machines with many electrical and mechanical parts and
chemicals.

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Mechanical Hazards
CAUTION:
• Observe all safety warnings to minimize the risks of mechanical hazards.
• Do not wear jewelry or loose clothing when operating the processor. Check that clothing or other
objects cannot get trapped in the gear drives or the roller transport system within the film processor.
• The roller transport system of the film processor is a potential hazard. Fingers, loose clothing, or jewelry
can get drawn into the rollers or gear wheels.
CAUTION: Crushing of Hands
Hands or fingers may be pinched or injured by the moving parts or when handling the heavy parts.
CAUTION: Heavy Parts
Parts are heavy. Use caution and safe handling techniques when moving heavy parts.
CAUTION: Electrical Hazards
• During installation, service personnel must certify that the film processor is permanently and reliably
grounded according to the standards in the national electrical code.
• Before doing any maintenance, the film processor must be isolated from the mains power by moving
the mains power switch to the off (0) position.
• Built-in safety devices must not be bypassed or made inoperative. Only use the original COLENTA spare
parts when replacing any failed electrical components.
• Hazardous voltage can cause electrical shocks, burns, or fatal injury.
CAUTION: Fire Hazards
• Beware that combustible materials can ignite and cause fires.
• Always keep an area of 3 meters surrounding the processor clean. Keep dust, wood shavings, scrap
paper, or other flammable materials out of the dryer compartment.
• A functional 5 kg ABC fire extinguisher must be available in the room in which the processor is installed.
• The dryer compartment produces heat. Paper or other flammable materials can ignite.
CAUTION: Hot Surface
The dryer compartment produces heat. The dryer parts and covers get hot. Do not touch the dryer parts or
covers when the processor is in operation. Be careful of hot surfaces.

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CAUTION: Chemical Hazards
Corrosive Liquids
CAUTION:
• Chemicals may irritate the eyes, lungs, skin, and digestive tract.
• Eyes, skin, and lungs may be irritated by photo chemicals. Before using photo processing chemicals,
always read the Material Safety Data Sheets (MSDS) for information about the hazards of the specific
chemicals, the procedure to use them safely, and the contact information for the chemical manufacturer
or dealer.
• When handling chemicals, wear safety goggles, protective gloves, and chemical aprons as indicated on
the MSDS.
• To avoid hazardous situations, always keep the floors and floor coverings around the processor and
associated drains clean and dry. Immediately clean and remove any accumulation of fluids outside the
film processor.
• Check for proper ventilation in the areas where chemicals are prepared, used, or stored.
• Drain the tanks carefully and avoid splashing. Always drain the system thoroughly before working on
any of the external hose systems. Do not allow untrained personnel to handle the photo processing
chemicals or to operate the film processor.
Chemical Disposal
CAUTION:
• Waste from photographic processing normally contains diluted chemicals. These chemicals should be
collected and disposed of in accordance with local environmental codes. Dumping chemicals into a drain
system could lead to a pollution problem. Contact your local water treatment and sewer district
authorities before disposing of chemicals.
• All plumbing must comply with local and national codes. The drain must be made of chemical-resistant
and non-corroding material. Use PVC or an equivalent material.
Exhaust, Temperature, and Humidity
CAUTION:
• Proper ventilation is necessary to receive the correct processing results. Check that the exhaust hose of
the built-in exhaust fan is properly connected to the exhaust air socket.
• The built-in exhaust fan removes the fumes from the film processor. These chemical fumes are corrosive.
• The top cover and the feed cover lid of the film processor should be left slightly open overnight.
• Take care when draining the processor tanks for cleaning with running water. All racks must be
removed from the film processor for cleaning.

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IMPORTANT:
Room temperatures between 15–30 ˚C (59–86 ˚F) with a relative humidity from 40–76 % are ideal for
photographic processing and working.
Handling Chemicals and Preventing Accidents
CAUTION:
• Misuse of almost any chemical can create a hazard. Although photo chemicals are not more dangerous
than most of the regular cleaning agents, there is always a risk.
• When handling chemicals, observe the following:
• Never smell into a container or an open bottle to determine its contents. A cautious sniff of the cap
or lid is safer.
• Label the storage containers properly.
• Avoid storing hazardous chemicals on high shelves or in unprotected glass containers.
• Keep chemicals away from children.
• Do not store chemicals in a refrigerator that is used for food. The chemicals can contaminate the
food or be mistaken for food.
• Observe the manufacturer’s recommendations for using and mixing chemicals.
• Overexposure to photographic chemicals may cause skin irritation on some individuals.
• For photographic chemical emergencies, remember these first aid procedures:
• Skin—Rinse thoroughly with water.
• Eyes—Rinse thoroughly with water and consult a physician.
• By Mouth—Consult a physician immediately.
WEEE and RoHS Compliance Statement
European Union (EU) Directives WEEE and RoHS
We are committed to being a good corporate citizen. As part of that commitment, we strive to maintain
environmentally conscious manufacturing operations. The European Union (EU) has enacted two directives. The
first directive, Waste Electrical and Electronic Equipment (WEEE) is for product recycling. The second directive,
Restriction on the use of Hazardous Substances (RoHS) is for limiting the use of certain substances. Carestream
ensures that products marketed in Europe are compliant with both regulations.
In the European Union, this symbol indicates that when the last user wishes to discard
this product, it must be sent to the appropriate facility for recovery and recycling.
Contact your local representative for additional information on the collection and
recovery programs available for this product.
CAUTION:
• Do not dispose the product with municipal waste.
• Special collection and disposal are required.
For the original directive text, see:
https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX%3A32006L0066&qid=1628026152001.
You can also locate the current directives using the link above.
For more information, see the EPBA web site, http://www.epbaeurope.net.

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Tanks and Chemicals
Draining the Tanks
CAUTION:
Wear safety goggles, gloves, and protective clothing.
ESD:
Isolate the film processor from the mains power by switching the main power switch of the film processor to the
off (0) position.
IMPORTANT:
Used developer and used fixer must be collected in suitable and separate containers.
1. Check that the containers for the developer and fixer have sufficient space available.
2. Open the drain taps for the developer, the fixer, and the wash from the film processor to remove the
chemicals and water as shown below.

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Drain taps:
IMPORTANT:
When the tanks are empty, keep the main power switch of the film processor in the off (0) position to avoid the
danger of the pumps running dry and causing damage.
Before filling the tanks:
• Check that all drain taps are fully closed.
• Check the chemical tank levels before switching the main power switch of the film processor to the on
(|) position.
Installing the Transport Racks
CAUTION:
• Wear safety goggles, gloves, and protective clothing.
• When handling the racks, always hold them at the upper cross beams . It is recommended that two
persons handle
the racks.
ESD:
Isolate the film processor from the mains power by switching the main power switch of the film processor to the
off (0) position.
Remove all packing materials before installing the racks.
Rinse the tanks with water and then fill each with respective working solutions to the red marker on the
tank wall.
The supporter of the racks must be completely set into the grooves of the tank.
Rack 1 In the developer tank
Rack 2 In the fixer tank
Rack 3 In the wash tank
Dryer In the dryer

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Take care that all gears are installed as shown: