Carlisle BINKS 30 User manual

The Model 30 Glass Bead Dispensing Gun delivers glass beads at the
rate of up to 20 lbs. per minute. (A pressure tank with follower plate
and bottom outlet is recommended for supply of glass beads to the
gun.) Air for atomization is not required.
“On-off” of the gun is provided by the air cylinder. It is located at the
rear of the gun body. The minimum recommended air pressure to the
cylinder is 50 PSIG.
!
CAUTION
The gun should never be operated without having the
guard (28) installed. All threads, including the hose
connections, should be clean of beads before mating. The
needle (15) should always be kept clean.
INSTALLATION
Mount the Model 30 gun on a 1/2” diameter steel rod. (Not furnished
with gun. Please order separately, Model 54-380.) The rod should
have a flat area to receive the mounting screw (19) for locking the
gun to the rod. Attach the air hose to the 1/4" NPS(m) nipple (21)
and attach the glass bead supply hose to the 3/4" NPS(m) inlet on the
gun head (16).
NOTE
Be sure mating threads are clean of beads.
Depending on the delivery required, select the appropriate nozzle
(orifice) insert (13) and install into the deflection nozzle (12). Install
this assembly (14) into the gun and fasten securely with retainer ring
(10) and o-ring (11).
NOTE
Be sure mating threads are clean of beads.
DISASSEMBLY INSTRUCTIONS
Read entire disassembly instructions before attempting repairs. Do
only that which is required to repair a specific trouble. Complete
disassembly may not be required.
1. Remove the screw (27) and guard (28).
2. Remove cap (3), control screw (1) and lock-nut (2). Remove
springs (4) and (5).
3. Remove nozzle assembly (14) by unscrewing retainer ring (10).
4. Using a 11/16" socket, hold piston rod (6) and loosen nut (22)
with a 7/16” wrench.
5. Unscrew needle (15) from piston rod (6) and nut (22). Remove
take-up screw (23) from gun head (16). Since o-ring (24) and
take-up screw (23) offer resistance to removal from needle (15),
unscrew take-up screw (23) from needle (15), rather than pulling
forcefully. Remove needle (15) from front of gun head (16).
6. Remove wiper (25) and retainer (26) from gun head (16).
7. Remove piston rod (6) and piston (8) by feeding air into the air
inlet (21) at 5-10 PSIG.
8. Remove screw (17) and lockwasher (18) and separate gun body
(20) from gun head (16).
ASSEMBLY INSTRUCTIONS
Before assembling gun, clean off all mating surfaces and remove any
beads clinging to them.
1. Attach gun head (16) to gun body (20) with screw (17) and
lockwasher (18).
2. Insert needle (15) through front of gun head (16). Check wiper
(25) and retainer (26) and replace if worn or damaged. Install
retainer (26) and wiper (25) through rear of gun head (16) onto
needle (15).
3. Check o-ring (24) and replace if worn or damaged. Seat o-ring
(24) correctly into take-up screw (23). Screw take-up screw
o-ring assembly (23, 24) over needle threads (15) and into gun
head (16) to finger tightness and tighten additionally 1/8 to 1/4
turn by wrench.
4. Screw nut (22) onto needle (15).
5. Check u-cup (9) and two o-rings (7) and replace if worn or
damaged. Seat two o-rings (7) correctly onto piston rod (6) and
seat u-cup (9) correctly onto piston (8). Insert piston rod (6)
through piston (8) and insert piston rod/piston assembly (6, 8)
into gun body (20).
6. Push piston rod (6) all the way into gun body (20) and hold it
there with 11/16" socket wrench. Screw needle (15) deep into
piston rod (6) while, at same time, turning nut (22), as required,
to avoid “lockup”.
7. Hold gun with nozzle end up. Insert nozzle assembly (14). Do not
install retainer ring (10).
8. Unscrew piston rod (6) with socket wrench, while pushing on
piston rod (6) and allow needle (15) to “lift” nozzle assembly (14)
3/32" off gun head (16).
9. While preventing needle (15) from turning, and while push-ing on
piston rod (6), screw nut (22) forward so as to lock against take-
up screw (23). Tighten nut (22) securely with 7/16" wrench.
10. Install spring (4) and cap (3).
11. Install spring (5), lock-nut (2) and control screw (1).
12. Select appropriate nozzle insert (13) and insert into deflection
nozzle (12). Insert nozzle assembly (14) into gun head (16).
13. Check o-ring (11) and replace if worn or damaged. Seat o-ring
(11) correctly onto gun head (16).
14. Screw retainer ring (10) onto gun head (16) and make hand
tight.
15. Attach guard (28) with screw (27) and nut (29).
MODEL 30 AUTOMATIC GLASS BEAD DISPENSING GUN
6279-0000-1 MODEL 30
6279-0000-5 MODEL 30 (BIG BORE)
77-2151-R15 (10/2020) 1 / 4 www.carlisleft.com
EN
SERVICE MANUAL

LOCK OUT / TAG-OUT
Failure to de-energize, disconnect, lock out and tag-out all power
sources before performing equipment maintenance could cause
serious injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
WEAR RESPIRATOR
Toxic fumes can cause serious injury or death if inhaled.
Wear a respirator as recommended by the fluid and solvent
manufacturer’s Safety Data Sheet.
TOXIC FLUID & FUMES
Hazardous fluid or toxic fumes can cause serious injury or death if
splashed in the eyes or on the skin, inhaled, injected or
swallowed. LEARN and KNOW the specific hazards or the fluids
you are using.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.
FIRE AND EXPLOSION HAZARD
Improper equipment grounding, poor ventilation, open flame or
sparks can cause a hazardous condition and result in fire or
explosion and serious injury.
MEDICAL ALERT
Any injury caused by high pressure liquid can be serious. If you
are injured or even suspect an injury:
• Go to an emergency room immediately.
• Tell the doctor you suspect an injection injury.
• Show the doctor this medical information or the medical alert
card provided with your airless spray equipment.
• Tell the doctor what kind of fluid you were spraying or
dispensing.
GET IMMEDIATE MEDICAL ATTENTION
To prevent contact with the fluid, please note the following:
• Never point the gun/valve at anyone or any part of the body.
• Never put hand or fingers over the spray tip.
• Never attempt to stop or deflect fluid leaks with your hand,
body, glove or rag.
• Always have the tip guard on the spray gun before spraying.
• Always ensure that the gun trigger safety operates before
spraying.
EN
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16 54-1208 GUN HEAD ...................................... 1
17 20-702-1 SCREW, HEX HEAD.............................
1/4"-20 x 7/8" Long ............................. 1
18 20-1041-1 LOCKWASHER.................................. 1
19 54-335 MOUNTING SCREW.......................... 1
20 54-1194 GUN BODY ...................................... 1
21 57-13-1 D.M. NIPPLE 1/4" NPS x 1/4" NPT ............... 1
22 20-301-1 HEX NUT 1/4"-20 ............................... 1
23 54-1198 SCREW............................................ 1
24 20-3620-5▲O-RING ........................................... 1
25 54-3114▲*WIPER ............................................ 1
26 54-3113▲*RETAINER ....................................... 1
27 20-4827 SCREW, ROUND HEAD
6-32 x 1 1/4" Long ............................. 1
28 54-1199 GUARD............................................ 1
29 20-412-1 NUT 6-32.......................................... 1
30 20-2287-1 PIPE PLUG 1/8" NPT SOC Head............... 1
— 6-1287 OPTIONAL: 1/2" BIG BORE KIT ........ 1
Binks Model 30 AUTOMATIC GLASS BEAD DISPENSING GUN
PARTS LIST
When ordering, please specify Part No.
ITEM PART
NO. NO. DESCRIPTION QTY.
ITEM PART
NO. NO. DESCRIPTION QTY.
1 54-1195 CONTROL SCREW ....................... 1
2 54-323 CONTROL SCREW LOCKNUT .......... 1
3 54-1196 CAP............................................ 1
4 54-236 SPRING ...................................... 1
5 54-1648▲SPRING ...................................... 1
6 54-1197 PISTON ROD .............................. 1
7 20-2369▲O-RING ...................................... 2
8 102-2059 PISTON ...................................... 1
9 20-3723▲U-CUP ........................................ 1
10 52-1635 RETAINER RING.......................... 1
11 20-3829▲O-RING ...................................... 1
12 45-102 ■DEFLECTION NOZZLE .344" Dia. ..... 1
13 45-103 ■NOZZLE INSERT 7/32" Dia. ............. 1
13 45-104 ■NOZZLE INSERT 1/4" Dia. .............. 1
13 45-105 ■NOZZLE INSERT 9/32" Dia. ............. 1
13 45-106 ■NOZZLE INSERT 11/32" Dia............. 1
14 45-101 DEFLECTION NOZZLE and
INSERT ASSEMBLY .................... 1
15 47-458 NEEDLE...................................... 1
▲ Also available in 6-271 Repair Kit. Please order separately.
■ Part of 45-101 Assembly.
*Also available in 54-3116 Wiper Kit. Please order separately.
Ref. Only: To convert to 1/2" nozzle, use 6-1287 Kit.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
30
26 25
24
22
21
20
27
28
29
23
17
18 19
NOTE
O-ring fits in groove inside item (23).
3/4 NPS
THREAD
EN
77-2151-R15 (10/2020) 3 / 4 www.carlisleft.com

EN
77-2151-R15 (10/2020)4 / 4www.carlisleft.com
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,
will void all warranties. Failure to reasonably follow any maintenance guidance provided
may invalidate any warranty.
For specic warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
BGK™, Binks®, DeVilbiss®, Hosco®, MS®, and Ransburg®
are all registered trademarks of Carlisle Fluid Technologies, Inc.
©2020 Carlisle Fluid Technologies, Inc.
All rights reserved.
For technical assistance or to locate an authorized distributor,
contact one of our international sales and customer support locations.
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