CarverWright CW.01.01 User manual

Owner’s Manual
MODEL CW.01.01
Manual Revision 1.39
This manual is revised regularly. Please visit
www.carvewright.com to download the latest
version of this manual.
CAUTION: Read and follow all Safety Rules and
Operating Instructions before using this product.
Please keep the box and packaging foam from the
CarveWright machine. This box will be used for
shipping in the event that the unit needs servicing.
Owner Assistance Line: 713-473-6572
LHR Technologies, Inc
www.carvewright.com
•Warranty
•Specifications
•Safety
•Setup
•Features
•Operation
•Maintenance
•Tips
•Troubleshooting

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 1
Limited Warranty Statement
LHR Technologies, Inc. (“LHR”) warrants product parts against defects in material or
workmanship for the time period of one year from the original date of purchase or 200 hours
of use whichever comes first. Labor for warranty repairs is covered for 90 days from the date
of purchase. Pursuant to this Limited Warranty, LHR will, at its option, (i) repair the product
using new or refurbished parts; or, (ii) replace the product with a new or refurbished product.
You will be responsible for shipping on all parts and services. For purposes of this Limited
Warranty, “refurbished” means a product or part that has been returned to its original
specifications. In the event of a defect, these are your exclusive remedies.
This warranty applies to the original purchaser only and is not transferable. The CarveWright
is warranted for use in the United States only. This product is for personal home use only.
Any commercial or industrial use voids the warranty. Please use reasonable care in the
operation and maintenance of the product as described on the Owner’s Manual(s).
This warranty does not apply to any refurbished, reconditioned or remanufactured Machines.
Nor does it apply to any Machines that have been re-packaged or re-sold in any manner.
Official CarveWright remanufactured Machines may be covered by a separate warranty,
which can be obtained from LHR by calling [phone].
Please retain original cash register sales receipt or receipt from LHR as proof of purchase for
warranty work. Also retain the original box and packaging materials.
This product must be registered with LHR before obtaining any warranty service.
MAKING A WARRANTY CLAIM:
To process a warranty claim on this product please call the LHR customer service line at
[phone]. DO NOT return the Machine to the retailer. The product must be
evaluated by an LHR Technologies Authorized Service Technician. Service technicians can
be reached at [phone] or at http://www.carvewright.com/cms/contact-us.
When you contact customer service, you must follow the problem determination and
resolution procedures that the LHR service technician(s) specifies. You are responsible for
following the instructions that LHR provides.
If your problem can be resolved with a Customer Replaceable Unit (“CRU”), LHR will ship
the CRU to you for you to install. CRU information and replacement instructions are
available electronically. Installation of a CRU is your responsibility. If LHR installs a CRU at
your request, you will be charged for the installation labor. In some cases, LHR requires a
base charge for the CRU (commonly referred to as a “Core Charge”) to insure that the part
taken out of the Machine will be returned. The core charge will be refunded to you if LHR
receives the defective part within 30 days of your receipt of the CRU.
If the Machine does not function as warranted during the warranty period and your problem
cannot be resolved over the telephone, electronically, or with a CRU, LHR will either, at its
discretion, 1) repair it to make it function as warranted, or 2) replace it with one that is at
least functionally equivalent.
If CarveWright customer service deems it necessary to return the Machine to LHR for
warranty service, customer service will issue a Return Material Authorization (RMA). Upon
obtaining an RMA from customer service, you must ship the Machine to an LHR Authorized
Service Center with a copy of your proof of purchase and a completed RMA form containing
your name, return shipping address, and a brief written description of the problem. The RMA
number must appear on the outside of the shipping box. Only Machines bearing a valid
RMA will be accepted by LHR.
Freight costs, if any, must be prepaid by the owner. Once the shipping has been paid, LHR
will issue call ticket to have the machine picked up and delivered. Product should be
shipped in its original packaging or in approved packing material, which can be obtained
from LHR by calling [phone].

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 2
Any damage caused by improper packaging shall be the responsibility of the purchaser.
Shipping damage is not covered by the warranty. It is strongly recommended that customers
obtain adequate insurance on any shipments to LHR. The costs of such insuring/shipping
are your responsibility. LHR, at its sole discretion, will either repair or replace your Machine,
and return it shipping prepaid to the address you provide in the letter included with your
RMA.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used, rental equipment, and floor and display models.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, wetness, freeze damage, use of improper chemicals,
negligence, accident, failure to operate the product in accordance with the instructions
provided in the Owner’s Manual(s) supplied with the product, improper installation of CRU’s
and damage caused by said installation, commercial or industrial use, acts of God,
limitations of technology, the use of accessories or attachments not specified by LHR, or
unauthorized repairs, modifications or alterations.
Costs associated with improper initial set-up of machine as detailed in the Operators manual.
Repair and transportation costs of merchandise determined not to be defective.
Costs associated with assembly, required cleaning and maintenance, adjustments or other
installation and start up costs.
Expendable parts or accessories supplied with the product which are expected to
become inoperative or unusable after a reasonable period of use including but not
limited to flex shafts, cutting/router bits, quick-change mechanism, grit surface drive
belts, bit adapters, and lubricants.
Using the Machine with unapproved bits or material will void the warranty.
Any unauthorized repairs, modifications, or alterations will void the warranty.
Warranty is null and void if Machine is used to cut metals, stone, or any other hard material.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE
THAT MAY RESULT FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE
PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the
exclusion of or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED IN DURATION WHICH IS NOT TO EXCEED
THE DURATION OF THIS WARRANTY. Some states do not allow limitations on how long
an implied warranty lasts, so the above limitations or exclusion may not apply to you.
OTHER WARRANTY CONDITIONS:
This warranty only includes the cost of parts and labor when applicable for items covered by
the warranty. The sole liability of LHR with respect to this warranty shall be repair and or
replacement as set forth herein.
No claim of breach of warranty shall be cause for cancellation or rescission of the contract of
sale of any CarveWright Machine.
This warranty gives you specific legal rights, and you may also have other rights, which vary
from state to state.
Please keep the box and packaging from the CarveWright Machine. Machines not packed
in the original packaging are damaged in shipping most of the time. Customers are
responsible for this damage which can cost as much as the total price of the machine.
LHR Technologies Inc., Warranty Dept.
4930 Allen Genoa Road, Suite D
Pasadena, TX 77504
Customer Service Line: [phone]

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 3
Introduction
The CarveWright™ System, with its computer-controlled 3D carving and
general woodworking capabilities, is a revolutionary breakthrough in
bench-top power tool design. This manual will explain the many features
of the CarveWright machine to help make creative carving operations
pleasant and rewarding.
Safety, performance, and dependability have been given top priority in the
design of the CarveWright System. Read carefully through this entire
operator's manual before using the new CarveWright System. Pay close
attention to the Rules for Safe Operation section and all Safety Alert
Symbols. If the CarveWright System is used properly and only for what it
is intended, it will provide many hours of safe, reliable service.
For access to online information about the CarveWright Design Software
visit http://www.carvewright.com.
WARNING or CAUTION:
Look for this symbol to point out important safety precautions.
It means attention -- Personal safety is involved!
Look for this symbol to point out helpful information and hints
that will allow maximum efficiency and enjoyment of the
CarveWright system.
Please keep the box and packaging from the CarveWright machine. This
box will be used for shipping in the event that the unit needs servicing.
WARNING: Machines not packed in the original packaging are
damaged in shipping most of the time. Customers are
responsible for this damage, which can cost as much as the
total price of the machine in some cases.
Check Out These Great Resources to Learn More About
Your CarveWright Machine and the Designer Software.
•The CarveWright Website (www.carvewright.com)
(User’s Forum, Customer Gallery, Tutorials & so much more)
•Software Tutorials
(Step-by-step instructions on how to use the basic software functions)
•The CarveWright Corner
(Free Monthly Newsletter with customer spotlight, product news & contests)
•Tips & Tricks
(Free Monthly Newsletter with expert advice from power users)
•The Pattern Post
(Free Monthly Newsletter featuring new patterns and pattern vendors)
•CarveWright Training Classes
(Check website for next available training class date & location)
•CarveWright Tradeshows
(Check website to see when we are in a city near you)

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 4
Table of Contents
LIMITED WARRANTY STATEMENT............................................................ 1
INTRODUCTION................................................................................................. 3
TABLE OF CONTENTS ..................................................................................... 4
SPECIFICATIONS............................................................................................... 5
RULES FOR SAFE OPERATION ..................................................................... 6
ELECTRICAL CONNECTIONS ....................................................................... 9
STORING THE MACHINE................................................................................ 9
GLOSSARY......................................................................................................... 10
UNPACKING THE CARVEWRIGHT MACHINE....................................... 11
ITEMS INCLUDED WITH THE CARVEWRIGHT SYSTEM ....................................... 11
HARDWARE FEATURES................................................................................ 14
OPERATION ...................................................................................................... 17
USING THE CARVEWRIGHT SYSTEM.................................................................. 17
CREATING PROJECTS WITH THE CARVEWRIGHT™SOFTWARE.......................... 17
NAVIGATING THE MENUS VIA THE KEYPAD AND LCD...................................... 18
Keypad Data Entry ....................................................................................... 19
BUILT-IN FUNCTIONS......................................................................................... 19
Rip or Cross Cut ........................................................................................... 20
Jointing and Squaring................................................................................... 20
Bevel and Miter Cuts .................................................................................... 21
Routing an Edge............................................................................................ 21
Measuring a Board ....................................................................................... 22
Configuration Menu Options........................................................................ 22
CARVING A PROJECT.......................................................................................... 23
Selecting the Material................................................................................... 23
Inserting a Board.......................................................................................... 25
Workpiece Preparation................................................................................. 28
Jogging the Cutting Truck ............................................................................ 30
Auto Jigging Function................................................................................... 30
Workpiece Size Limitations........................................................................... 31
QUICK RELEASE CHUCK ............................................................................. 32
Chuck Operation........................................................................................... 33
Cocking the Quick Release Chuck................................................................ 34
Bit Assembly Installation .............................................................................. 35
Bit Assembly Removal................................................................................... 35
Chuck Care and Maintenance ...................................................................... 36
Chuck Troubleshooting................................................................................. 38
CUTTING BITS.................................................................................................. 39
Bit Adapter Assembly.................................................................................... 39
Proper Bit Installation Into the Bit Adapter ................................................. 41
CarveWright Approved and Branded Bits.................................................... 42
CARE AND MAINTENANCE.......................................................................... 43
GENERAL TIPS AND HELPFUL REMINDERS.......................................... 49
TROUBLESHOOTING..................................................................................... 52
CHECKING THE MACHINE’S ONBOARD SENSORS............................................... 59

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 5
Specifications
Package Size……………………………………… ….28.5” Long x 20.25” Wide x 18” Deep
Package Weight………………………………………………………..………..78 lbs (35.4 kg)
Machine Weight………………………………………………………..………...70 lbs (31.8 kg)
Cut Motor Speed (No Load)………………………………………………………..20,000 rpm
Cut Motor Horsepower (Peak)……………………………………………………………1.0Hp
Electrical Rating…………………………………………………………110VAC at 8 A, 60 HZ
Power Cord Length………………………………………………………………………...6 feet
Maximum Cut Depth………………………………………….….1” (or length of cutting flutes)
Movement Velocity:
Length Axis……………………………………………………..…2 inches per second
Width Axis………………………………………………….…….12 inches per second
Up/down Axis…………………………………………………....12 inches per second
Workpiece Size (Min):
Length………………………………………………………………………….7.0 inches
Width…………………………………………………………………………...1.5 inches
Height……………………………………………………………………..…...0.5 inches
Workpiece Size (Max):
Length………………...………………………………144 inches (Limited by weight)
Width……………………………………………………………………….…14.5 inches
Height…………………………………………………………………..……...5.0 inches

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 6
Rules for Safe Operation
CAUTION: Read and follow all Safety Rules and Operating Instructions
before using this product.
General Safety Rules For Power Tools
ALWAYS WEAR EYE PROTECTION. The operation
of any power tool can result in foreign objects being
thrown into the eyes, which can result in severe injury.
Before beginning tool operation, always wear safety
goggles or safety glasses with side shields and a full-
face shield when needed. A Wide Vision Safety Mask is
recommended for use over eyeglasses or standard
safety glasses with side shields. Always wear eye
protection that is marked to comply with ANSI Z87.1.
ALWAYS WEAR EAR PROTECTION. Power tools
can generate high levels of noise that will cause
permanent hearing loss. Before beginning tool
operation, always don hearing protection to minimize
the risk of damaging hearing.
ALWAYS BE ALERT. Operating electrically powered
machinery poses a risk of serious physical injury to
hands and fingers. Always operate machinery with
ALL guards in place and in good working order. DO
NOT attempt to defeat safety guards!
•KNOW THE POWER TOOL. Read the operator's manual carefully. Learn the machine’s
applications and limitations as well as any specific potential hazards related to this tool.
•MAINTAIN TOOLS WITH CARE. Keep cutting tools sharp and clean for better and safer
performance. Follow instructions for lubricating and changing accessories.
•USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job
for which it was not designed. Use it only the way it was intended.
•DO NOT OVERREACH. Keep proper footing and balance at all times.
•KEEP WORK AREA CLEAN. Cluttered work areas and workbenches invite accidents.
Keep floors clean and free of accumulated dust. DO NOT leave tools or pieces of wood
on top of the machine or on support extensions while it is in operation.
•KEEP WORK AREA WELL LIGHTED. Good lighting promotes safety and good output.
•DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools near gasoline
or other flammable liquids or explosive fumes. Do not use in damp or wet conditions.
•WEAR A DUST MASK to keep from inhaling fine particles. Use wood dust collection
systems whenever possible.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 7
•NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power off and do not leave
the tool until it comes to a complete stop.
•USE THE PROPER EXTENSION CORD. Make sure the extension cord is in good
condition. Use only a cord heavy enough to carry the current the product will draw (see
under Electrical Connections the proper gauges and lengths to use.)
•DISCONNECT TOOL from the outlet when not in use or before servicing.
•DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or
other jewelry near a running machine. They can get caught and draw the user into moving
parts. Wear protective hair covering to contain long hair. Non-slip footwear is
recommended.
•GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded
surfaces such as pipes, radiators, or appliances while using the tool.
•GROUND ALL TOOLS. When using an external dust collection system or vacuum make
sure to use only grounded equipment to reduce the risk that harmful static electricity will
accumulate due to the air flow. (Also See Electrical Connections)
•DO NOT ABUSE POWER CORD. Never yank the cord to disconnect it from receptacle.
Keep the cord from heat, oil, and sharp edges. Inspect power cords regularly and repair
or replace if damaged.
•PROTECT VISITORS AND CHILDREN. All visitors should wear safety glasses, hearing
protection, and be kept a safe distance from work area. Do not let visitors contact the tool
or extension cord while it is operating.
•MAKE WORKSHOP CHILDPROOF. Use padlocks and master switches, and remove
switch keys
•AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in the tool.
•DO NOT OPERATE ANY POWER TOOL WHILE UNDER THE INFLUENCE OF DRUGS,
ALCOHOL, OR ANY MEDICATION AFFECTING ALERTNESS.
•STAY ALERT AND EXERCISE CONTROL. Stay alert and use common sense. Do not
operate the tool when tired. Do not rush.
Specific Safety Rules & Precautions For The CarveWright.
WARNING: Look for this symbol throughout this manual. It
points out important safety precautions. It means attention --
Personal safety is involved!
•WHILE USING MACHINE, make sure that the power to the machine is kept constant.
Using other high power draw machines on the same power leg may cause the
machine to lose position and damage the workpiece.
•BEFORE MAKING A CUT, be sure that all mechanical adjustments and settings are
secure. Until thoroughly familiar with the operation, it is a good idea to create a checklist to
help ensure all are secure.
•REMOVE WRENCHES AND ADJUSTING KEYS. Get in the habit of checking - before
turning on the tool - that any hex keys or adjusting wrenches are removed from tool.
•CHECK FOR DAMAGE. Before using the tool, routinely check for any damaged parts,
including guards. Look for anything that could interfere with proper operation and
performance, such as any binding or misalignment of moving parts or any sign of
instability in the carving system. A damaged part must be properly repaired or replaced by
a qualified service technician at a repair center to avoid risk of personal injury.
•BE SURE THE BIT CLEARS THE WORKPIECE. Never start the system with the bit
touching the work piece.
•DO NOT HOLD OR STRESS THE FLEX SHAFT DURING OPERATION. Placing stress
on the shaft during operation will accelerate wear and cause premature failure.
•NEVER ATTEMPT TO DEFEAT SAFETY DEVICES OR INTERLOCKS. Guards and
other safety devices protect the user from injury; do not try to bypass or remove them.
•KEEP HANDS AWAY FROM CUTTING AREA. When the machine is running, never
reach underneath the workpiece or into the blade-cutting path for any reason.
•DO NOT PLACE HANDS ON THE GRIT SURFACE DRIVE BELTS DURING
OPERATION. Belts in motion could drag a hand into the machine and cause injury.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 8
•AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could
cause hands to move into the cutting area.
•NEVER OPERATE THE MACHINE WITHOUT THE MUFFLER BAG IN PLACE. The bag
captures dust and debris from machining operations.
•NEVER LOOK INTO THE VACUUM OUTLET DURING MACHINE OPERATION.
Machining debris could be thrown out at high speed and cause eye injury.
•TURN OFF THE SYSTEM IF A STRANGE NOISE OR HEAVY VIBRATION OCCURS.
Immediately turn off the system. Then locate and correct the source of the problem before
restarting.
•USE A SUPPORT FOR LONG WORKPIECES. To minimize the risk of over stressing the
machine, use a sturdy “outrigger” support when carving a long workpiece more than 36
inches in length. Never substitute a person for a proper support.
•USE RECOMMENDED ACCESSORIES. Using improper accessories may risk injury.
Consult the accessories section for recommended accessories.
•USE ONLY APPROVED CUTTING BITS to ensure quality and to avoid equipment
damage or injury.
•KEEP BITS CLEAN AND SHARP. Sharp bits minimize workpiece burning, poor cut
quality, and stress to the system. Keep bits free of rust, grease, and pitch.
•USE GLOVES TO HANDLE HOT CUTTING BITS. Recently used cutting bits are hot,
and all bits have sharp edges; gloves will help prevent cuts and burns.
•USE ONLY ORIGINAL REPLACEMENT PARTS. Repairs using other than original
replacement parts may create a hazard as well as damage to the machine. To ensure
proper repair using original replacement parts, a qualified service technician at a
CarveWright service center should make all repairs, whether electrical or mechanical.
•DO NOT USE THE TOOL IF THE POWER SWITCH DOES NOT TURN IT ON AND OFF.
Have defective switches replaced by a CarveWright service center.
•CUT ONLY WOOD, PLASTIC OR WOOD-LIKE MATERIALS. Do not cut metal.
•NEVER cut more than one piece at a time.
•DO NOT STACK more than one workpiece in the CarveWright at a time.
•BE SURE THE WORKPIECE PATH IS FREE OF NAILS. Inspect for, and remove all
nails, staples, and protruding features from the lumber before cutting.
•KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean
cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any
solvents to clean the system.
•DO NOT STAND ON TOOL. Serious injury can occur if tool is tipped or if the cutting tool
is unintentionally contacted.
WARNING: Operation of this tool should not be attempted until all
instructions, safety rules, etc. contained in this manual have been read thoroughly and
understood completely. Failure to do so can result in accidents involving fire, electric
shock, or serious personal injury. Save the operator's manual and review it frequently for
continuing safe operation and for instructing others who may use this tool.
WARNING! Some dust created by power sanding, cutting, and drilling
contains chemicals known to cause cancer, birth defects, allergic reactions, or
reproductive damage. Some examples of these chemicals are: Lead from lead-based
paints, Arsenic, copper, and chromium from chemically treated lumber, Wood resin,
Plastic solvents, and Silica Dust.
To reduce exposure to these chemicals: 1) Work in a well ventilated area, 2) Work with
approved safety equipment, such as dust masks that are specially designed to filter out
microscopic particles AND 3) Keep the machine and work area clean.
IMPORTANT NOTE: Servicing requires much care and specialized
knowledge of the system and should be performed only by a qualified service technician.
For service, return the machine to the nearest repair center in the original packaging.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 9
Electrical Connections
POWER SUPPLY
The CarveWright woodworking machine is controlled by precision electronics. It should
be connected only to a power supply that is 120 volts nominal, 60 Hz, AC (normal
household outlet). It should not be connected to a 240-volt power supply. This tool will
not operate on direct current (DC). If the machine does not operate when plugged into
an outlet, check to see that the fuse or circuit breaker for the outlet is not open and that
the outlet has power available. The plug has polarized terminals so make sure that it is
inserted properly into the outlet.
EXTENSION CORDS
When using a power tool at an extended distance from the power source, use an
extension cord heavy enough to carry the current that the tool will draw. An undersized
extension cord will cause a drop in line voltage, resulting in a loss of power and causing
potential damage to the machine. Use the chart provided below to determine the
minimum wire size required in an extension cord. Only jacketed cords listed by
Underwriters Laboratories (UL) should be used.
Length of Extension Cord vs. Minimum Wire Size (American Wire Gage - AWG)
Up to 10 feet - 14 AWG
10 to 50 feet - 12 AWG
Over 50 feet – not recommended
When working with the tool outdoors, use an extension cord that is designed for outside
use (This is indicated by the letters WA on the power cord's outer jacket). Before using
an extension cord, inspect it for loose or exposed wires and cut or worn insulation.
Storing the Machine
It is important that the CarveWright be stored indoors in a low humidity environment.
Never expose the machine to temperatures of over 110 degrees Fahrenheit for any
extended period of time. The machine should not be used in an environment with a
temperature of less than 40 degrees Fahrenheit. Make sure that all exposed metal
surfaces on the quick release chuck and bit adapters are well oiled for operation and
storage.
Be sure to keep the box and packing foam should the machine
need to be returned for service.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 10
Glossary
Bevel Cut - A cut made across a workpiece that results in an angle other
than 90˚to the table surface.
Cross Cut - A cutting operation across the grain or width of the
workpiece.
Head Screw - The threaded shaft on each side of the machine by which
the head is raised and lowered when activated by the head crank.
Joint or Jointing - A trim cut parallel to the grain of the wood on the
edges of a board to create 90-degree angle with the top and bottom
surface. A joint will create a smooth and, most important, straight edge
and is often used in preparation for a glue joint to attach the board to
another piece of wood.
LCD - Liquid Crystal Display – The two-line text display found above the
keypad.
Miter Cut - A vertical cut made at any angle other than 0˚across the
workpiece.
Molding - A shaping cut that gives a varied profile to the workpiece.
Pitch - A sticky, sap-based substance found in some woods.
Raster Carving - A carving produced by taking many small passes with
the carving bit, building the image one line at a time.
Rip Cut - A cut made parallel to the grain or length of the workpiece.
Rout - To hollow, scoop or carve out.
Snipe - An unwanted depression formed near the end of a workpiece
caused by the uneven transition of the workpiece from one support
surface to another. Minimize snipe by ensuring that the auxiliary outfeed
supports are properly adjusted. The free end of the workpiece should also
be well supported so that its weight does not place lifting pressure at the
end of the workpiece being carved.
Squaring Cut - A smoothing trim cut across the grain of the wood on the
end of a board to create 90-degree angles with the top, bottom, and side
edges.
Vector Cut - A cutting operation that is composed of a group of strokes
from one point to another. These can be lines, circles, splines or any
other number of geometric elements.
Workpiece - Is the item on which the cutting operation is being performed.
The surfaces of a workpiece are commonly referred to as faces, ends, and
edges.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 11
Unpacking the CarveWright Machine
Items included with the CarveWright System
A) CarveWright Machine
B) CarveWright Software CD
C) Operation Manual
D) CarveWright Memory Card Programmer
E) CarveWright Memory Card
F) 1/16” Diameter Tip Tapered Carving Bit with Bit Adapter
G) 1/8” Diameter Cutting Bit with Bit Adapter
H) 3/32” Allen Wrench
I) Muffler Dust Collector
J) Bit removal Tool
K) Crank Handle Ball and Shoulder Bolt
Items Included With the CarveWright System
FIGURE 2: MUFFLER AND DUST
COLLECTOR BAG
FIGURE 1: CARVEWRIGHT
MEMORY CARD PROGRAMMER
FIGURE 3:
CARVEWRIGHT
MEMORY CARD
FIGURE 6: 3/32”
ALLEN WRENCH FIGURE 7: BIT
REMOVAL TOOL
FIGURE 4: 1/8”
CUTTING BIT WITH
ADAPTER
FIGURE 5: 1/16”
CARVING BIT WITH
ADAPTER

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 12
Unpacking and Setting Up the CarveWright System
1. Remove the top packaging foam: After opening the shipping box,
carefully remove the top molded foam packing from the machine. Located
in the top tray are items B through K listed above.
2. Remove the machine from box: With a helper, lift out the machine and
place it on a sturdy table or bench. Fold down the Outfeed Support Tables.
Remove the plastic film covering the top clear safety cover.
3. Attach the handle: Attach the crank handle ball to the crank lever using
the supplied shoulder bolt.
4. Prepare the flexshaft assembly: Remove the plastic wrapping and
rubber band from the end of the flexshaft assembly. Gently pull the
protruding flexshaft core (with squared end) out of the sheath several
inches. Push the core back into the sheath and make sure that it slips into,
and engages, the cutting motor. It will drop into the receptacle on the
motor side about 5/8ths of an inch. Turn the core by hand and feel for
resistance of the motor. If the shaft spins without resistance, push the core
inward while rotating until it drops into the slot and engages the motor.
5. Insert the flexshaft into cutting head: Looking through the slot in the top
cover, locate the shaft receptacle in the top of the cutting head. The end of
the flexshaft assembly is held in place with a ball detent. Inside the
receptacle there is a square recess that mates with the exposed square
end of the flexshaft core. Turn the chuck on the bottom of the cutting head
(open the safety cover for access) until the square core end can be
inserted into the recess. Press the flex shaft all the way down into its
receptacle. A click will be heard and felt as the shaft snaps into place.
FIGURE 8: ATTACHING THE HANDLE
Handle
Shoulder Bolt
Crank Handle Ball

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 13
6. Check the machine head pressure. It is very important that the head
pressure be checked prior to operating the machine. Like other machine tools,
the machine structure must be checked and adjusted during initial set-up.
Many times the rigors of shipping will cause the machine structure to become
slightly misaligned which in turn causes decreased head pressure. The
machine will not operate correctly with low head pressure. Please refer to the
Troubleshooting section of this manual to view the directions for checking the
head pressure and the Care and Maintenance section to view the instructions
for adjusting the machine if the head pressure is too low at set-up.
7. Prepare cutting bits: The 1/16” Tapered carving Bit and the 1/8” Cutting bit
will come assembled into the bit adapters. The setscrews will be secured with
permanent thread cement. Do not attempt to loosen as the hex socket on
the setscrew will likely strip. To replace a broken bit or to mount other
purchased un-assembled bits, please see the section titled Bit Adapter
Assembly in this manual.
8. Attach muffler and dust collector bag: Insert the muffler bag into the
vacuum outlet on the rear of the machine by pressing and twisting it into place.
9. Plug the power cord into a wall outlet.
10.Make sure that the outfeed tables are adjusted correctly. Fold the outfeed
trays down and check that they are adjusted to the correct height. To check,
place a flat piece of material across the two belt drive trays and verify that the
rollers on the outfeed trays are just below the material. Adjust if necessary.
11.Insert memory card: BEFORE THE MACHINE CAN BE USED, THE
MEMORY CARD NEEDS TO BE PROPERLY INSERTED. THE LCD
SCREEN WILL BE BLANK IF THE CARD IS NOT INSERTED. . Note: In
order to carve a pattern you must first use the CarveWright designer software
to generate one and save it to the memory card. The onboard machine
functions can still be used without using the software first.
12.Store packaging: Please keep the box and packing foam for secure
transportation to the service center in the event that the machine needs
service.
FIGURE 9: INSERTING THE FLEXSHAFT
Shaft Rece
p
tacle
End Of Flexshaft
Assembly
Ball Deten
t

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 14
Flexshaft
A
ssembl
y
Head Crank
Handle
LCD Displa
y
Keypad
Head Locking
Lever (Shown in
Non-Locked
Position)
Memory Card
Slot
Vertical Corner Post
Power Switch
Folding Outfeed
Table
Sliding Guide Plate
Release Lever
Top Safety
Cover
Cutting
Trucks
Display Contrast
Control
Outfeed Table
Height Adjuster
Head
Sliding Guide Plate
Hardware Features
The key features of the CarveWright multi-purpose tool and their locations
are shown in the following illustrations.
The CarveWright is designed for ease of use, with nearly all operations
commanded from the keypad side as shown in Figure 10.
Become familiar with the names and locations of these features, as they
will be referred to throughout this manual.
FIGURE 10: FEATURES -FRONT VIEW

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 15
Board Edge
Sensor
Top Compression
Rollers
HARDWARE FEATURES (cont.)
FIGURE 11: FEATURES -REAR VIEW
FIGURE 12: FEATURES,VIEW FROM BELOW
(OUTFEED TABLE NOT SHOWN FOR CLARITY)
Muffler and Dust
Collector Bag
Flexshaft
Folding Outfeed
Table (rear)
Sliding Guide
Plate
Outfeed Table
Height Adjustment
Squaring Plate
Cutting Motor
Air Intake

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 16
HARDWARE FEATURES (cont.)
FIGURE 13: CUTTING HEAD ASSEMBLY
FIGURE 14: DIRECTIONAL CONVENTIONS
Y-Truck Guide Rails
Z-Truck Guide Rails
Vertical Moving Truc
k
(Z-Truck)
Horizontal Moving Truck
(Y-Truck)
Near
Far
X-Axis
Y-Axis
Right
Left
Z-Axis is up/down
Overhead View of Machine
(with workpiece)
Keypad
This corner (near left) of
the workpiece is the
coordinate origin for all
board measurements
Workpiece
Far-side Also referred to as the
Front of the machine.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 17
Operation
Using the CarveWright System
Before the CarveWright can begin to function, the CarveWright memory
card must be installed. With the power off, push the memory card gently
into the memory card slot until it stops, making sure the label is up.
WARNING: Never remove the memory card from the machine
while it is on. Doing so can result in damage to the workpiece.
At any point during operation the CarveWright machine can be
stopped by pressing the STOP key or by lifting the cover. If desired
the machine can be restarted by closing the cover and pressing
ENTER. The machine will resume cutting at the point where it was
stopped. Pressing the STOP button a second time will abort the
project, so be careful when restarting.
Note for reading this manual: all keypad button selections will be
shown in bold and all LCD menu displays will be shown in italics.
Once the CarveWright memory card is installed, the machine can be
turned on with the power switch. Look at the LCD display, and rotate the
contrast control knob (located directly under the keypad) until the display
is readable from a comfortable angle.
The CompuCarve may be used in two complementary ways. First, and
most powerfully, the CompuCarve can carve intricate patterns and
designs created through the CarveWright design software running on a
computer. In order to carve a pattern you must first use the software to
generate one and save it to the memory card. Second, there are built-in
woodworking functions on-board the machine including:
•Rip and Cross Cuts
•Edge Jointing
•End Squaring
•Miter Cuts
•Bevel Cuts
•Edge Routing
These built-in functions are generally used to prepare a board for carving,
but they can be used to dress up a board if desired. (See section titled
Built-In Functions below.)
Creating Projects with the CarveWright™ Software
Discussion of the usage of the CarveWright design software is beyond the
scope of this manual and is covered separately. Please refer to the
CarveWright design software Help Menu along with the other resources
available on the website (tutorials, forum, classes, etc.).
It is advisable to have a supply of suitably sized scrap wood on
hand for trial cuts. Very often it is desirable to tweak details in a
design before doing a final carving.

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 18
Navigating the Menus Via the Keypad and LCD
For input and display of information the CarveWright machine employs a
tactile keypad and LCD display. All operations require the user to input
information at the actual machine location via the keypad (as opposed to
information input and passed through the CarveWright design software).
The amount of information needed is dependent on the operation
requested. The layout of the keypad is shown below.
The CarveWright’s LCD display consists of two lines. Typically, the
display will print a menu name or a prompt on the top line and a related
menu option on the second line.
The LCD display’s contrast may be adjusted with the small knob
located directly below the keypad. To turn it, place a thumb on the
knob’s surface and press in while twisting.
Use the keypad arrows to navigate the menu structure. Alternatively the
shortcut keys on the keypad can be used if the user is familiar with the
options. Browse using the up-arrow, down-arrow, and the ENTER key
on the keypad. As described previously, when a menu is displayed, the
menu name will be on the top line and the current menu option will be
displayed on the bottom line of the display. To browse the other menu
options simply press the down-arrow on the keypad to move to the next
option. To return to a previous option, press the up-arrow. When the
bottom of a menu options list is reached, pressing the down-arrow key
will wrap back to the top of the menu.
Pressing the STOP button while in the menu structure, will
automatically return the user to the previous menu prompt.
After an option is selected within a menu the machine may offer further
choices to be selected, or it may require additional data about the board
and the type of cut desired. This may require a keypad entry.
FIGURE 15: CARVEWRIGHT
INPUT KEYPAD
FIGURE 16: CARVEWRIGHT
LCD DISPLAY CarveWrightMainMenu

1)ProjectMenu

LHR Technologies, Inc. CarveWright™ System (Rev 1.39) 03/02/09 19
Keypad Data Entry
When a menu option asks for numerical data, such as length or depth
dimensions, the keypad is used to enter the data. When fractional values
are involved, data may be entered as either decimals or fractions.
Decimals are the simplest. To enter a decimal simply type the whole
number then the decimal point (down-arrow key) followed by the decimal
part (i.e. 12.345).
Fractions are entered simply by placing the ‘/’ (located on the up-arrow
key) between the numerator and denominator. To enter a pure fraction
such as 1/2, simply type the numerator (in this case '1') then '/' (up-arrow
key) then the denominator (in this case ‘2’). A mixed fraction (i.e. 1 3/16)
is not much harder: Simply enter the whole number followed by a space
(right-arrow) and then the fraction entered as above. To go back or
correct an incorrectly entered number use the left-arrow.
Shortcut keys can be a faster way to get around the menus once they
are learned. Shortcut keys are used primarily to access the built-in
functions. The shortcuts options are printed below the numbers on the
keypad (see Figure 15) and include the following:
•Projects Key will initiate the Projects menu.
•Cut Key will initiate the Cross Cut and Rip Cut menu.
•Rout Key will initiate the Edge Routing menu.
•Joint Key will initiate the Squaring and Jointing menu.
•Miter Key will initiate the Bevel and Miter Cut menu.
•Acssory Key will access a menu of any add-on accessories.
•Measure Key will allow user to measure width or length of piece.
•Repeat Key will allow user to repeat the previous operation
without having to go through all of the setup steps.
•Options Key will allow access to machine settings and info.
Built-In Functions
The CarveWright machine is capable of performing most of the basic
woodworking operations normally done on conventional equipment, such
as a table saw, a jointer, a miter saw, a shaper, or a router. For large
projects, the user who has access to the latter tools can determine which
method is most advantageous in any given situation. However, for smaller
projects the ease of use and the precision of cuts clearly make the
CarveWright machine the preferred choice. Frequently it will be desirable
– and in some cases necessary – to dress a board before carving. The
built-in functions make it possible to easily perform this task with only one
machine. To access the CarveWright’s various built-in functions, a menu
style interface has been provided that uses the keypad and LCD display.
Shortcuts to these functions are conveniently located on the CarveWright
keypad. These shortcuts allow the built-in functions to be performed
without the use of the CarveWright design software. The following is a
brief description of each of the built-in functions: