CASE CONSTRUCTION 1107EX User manual

Part number 51435044
1
st
edition English
March 2018
1107EX
Soil Compactor
OPERATOR’S MANUAL

Contents
1GENERALINFORMATION
Foreword...................................................................................1-1
Intendeduse................................................................................1-2
NotetotheOwner..........................................................................1-3
ProductIdentictionNumber(PIN)plate...................................................1-5
Componentidentication...................................................................1-7
Maincomponentsofthemachine..........................................................1-9
2SAFETYINFORMATION
Notetotheowner...........................................................................2-1
Personalsafety.............................................................................2-2
Safetyrules.................................................................................2-3
Generalsafetyrules........................................................................2-8
Transmission-Handsignals...............................................................2-9
Weldingonthemachine...................................................................2-12
Fuelsystemmaintenance.................................................................2-13
Coolingsystemmaintenance..............................................................2-14
Hydraulicsystemmaintenance............................................................2-15
Toolsandequipment......................................................................2-16
Machinesafetysigninformation...........................................................2-17
Decalinformation..........................................................................2-18
3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Accesstooperator'splatform..........................................................3-1
Operator'sseat
Operator'sseat.........................................................................3-2
Forwardcontrols
Warningsandpreliminarychecking....................................................3-4
Transmissioncontrols..................................................................3-5
Operatorcontrolpanel..................................................................3-8
Warningindicators,alarms,andinstruments-Controlidentication..................3-12
Overheadcontrols
Heating,Ventilation,Air-Conditioning(HVAC)controls................................3-16
Cabcontrolsandadjustments
Cabcontrols...........................................................................3-17

4OPERATINGINSTRUCTIONS
Commissioningtheunit
Commissioningoperation..............................................................4-1
Startingtheunit
Startingtheunit.........................................................................4-2
Assistedstarting(Jump-starting).......................................................4-5
Coldstart(ifequipped).................................................................4-6
Stoppingtheunit
Stoppingtheunit.......................................................................4-8
Movingtheunit
Movingtheunit.........................................................................4-9
5TRANSPORTOPERATIONS
Preparingforroadtransport
Transportdimensions...................................................................5-1
Shippingtransport
Transportingonatrailer................................................................5-3
Recoverytransport
Towingthemachine....................................................................5-6
6WORKINGOPERATIONS
Generalinformation
Operatingthemachineduringnormaloperation.......................................6-1
Operatingthemachineathighaltitudes................................................6-2
Operatingthemachineathightemperaturesandhumidity............................6-3
Operatingthemachineatlowtemperatures...........................................6-4
Operatingthemachineinextremelydustyenvironment...............................6-5
Operatingwithvibrationoncompactedandhardmaterials............................6-6
Fillingtireswithwater...................................................................6-7
WORKINGOPERATIONS
Vibration............................................................................6-8
Compactiondrums-Ballast.......................................................6-10
Rearwheels-Ballast..............................................................6-11

7MAINTENANCE
Generalinformation
Consumables...........................................................................7-1
Maintenanceplanning
Maintenancechart......................................................................7-2
Every10HoursofOperationorDaily(WhicheverOccursFirst)
Engineoillevel-Check................................................................7-4
Enginecoolantlevel-Check...........................................................7-5
Fan/alternatorbelttension............................................................7-6
Hydraulicoillevel-Check..............................................................7-7
Battery-Check.........................................................................7-8
Fuellters-Drainuid.................................................................7-9
Maintenance-Grease.................................................................7-10
Engineairpre-cleaner(ifequipped)...................................................7-11
Airconditionercompressorbelt.......................................................7-12
Maintenance-Check..................................................................7-13
First50hours
Engineoilandlter-Replace.........................................................7-14
AntiVibrationMount(AVM)-Check...................................................7-15
Scraper-Adjust.......................................................................7-16
Every100hours
Coolingpackage.......................................................................7-17
Batteryelectrolytelevel-Check.......................................................7-17
Every250hours
Battery-Grease.......................................................................7-18
Tighteningtorques.....................................................................7-19
Drainoffwateranddepositsfromthefueltank.......................................7-20
Every500hours
Hydraulicoillter-Replace...........................................................7-21
Engineoillter-Replace..............................................................7-22
Fuellters-Replace..................................................................7-23
Fuel-waterseparatorlter-Replace..................................................7-24
RollOverProtectiveStructure(ROPS)frame-Check................................7-24
Every1000hours
Oilreservoir-Changeuid............................................................7-27
Vibratoryroller-Changeuid.........................................................7-28
Fuelinjectors-Check.................................................................7-29
Reductiongearoilchange.............................................................7-30

Rearaxleandmotor-Changeoil.....................................................7-31
Every2000hours
Drumbearing-grease................................................................7-32
Enginecoolingsystem-Replace......................................................7-33
Asrequired
Aircleanersandlines-Cleaning......................................................7-35
Condenser-Cleaning.................................................................7-36
Pollenlter-Cleaning.................................................................7-37
Storage
Storingthemachine...............................................................7-38
Shorttermstorage.................................................................7-39
Storingtheengine.................................................................7-40
Batterystorage....................................................................7-41
Takingthemachinebacktoservice...............................................7-42
Removalfromstorage.............................................................7-43
Machinedisposal
Machinedisposal......................................................................7-44
8TROUBLESHOOTING
Faultcoderesolution
Engine-Troubleshooting...........................................................8-1
Electricalsystems-Troubleshooting...............................................8-3
Alternator-Troubleshooting........................................................8-4
Cabclimatecontrol-Troubleshooting..............................................8-5
Hydraulicsystems-Troubleshooting...............................................8-6
Hydraulicsystems-Troubleshooting...............................................8-8
Cabsteeringandlevelingcontrols-Troubleshooting..............................8-9
9SPECIFICATIONS
Technicalfeatureofthemachine...........................................................9-1
GeneralSpecications.....................................................................9-3
Enginespecications.......................................................................9-4
Travelhydraulicsystem....................................................................9-5
Vibrationhydraulicsystem..................................................................9-6
Steeringsystem............................................................................9-7
Electricalsystem...........................................................................9-8
Heating,Ventilation,andAir-Conditioning(HVAC)unit-Generalspecication............9-8
Brakes......................................................................................9-8
Capacities..................................................................................9-9
Fuseandrelaybox-Generalspecication................................................9-10
Machineoperation.........................................................................9-12
Specialtorques............................................................................9-13
Torquespecications......................................................................9-14

10ACCESSORIES
Telematics-OverviewwithEagleeye....................................................10-1
Paddeddrumshell(optional)..............................................................10-2

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Foreword
Wehavepleasureinpresentingyoutheoperator’smanualforCASECONSTRUCTION1107EXvibratorysoilcom-
pactor.
Yourmachinewillremainproductiveforyearsprovidedyoucarefullyobserveandmaintaintheoperatingand
servicingrecommendationsoutlinedinthismanual,whichcoverthefollowinginformation:
•Technicalspecications
•Machineapplicationdetails
•Technicalfeaturesofthemachine
•Identication
•Servicecontractprogramme
•Troubleshooting
•Safety
•Maintenance
Tokeepthemachineingoodoperatingconditionsatalltimesandtouseitforanextendedperiodoftime,itismanda-
torytoreadthisbookandunderstandthedetailsbeforeputtingthemachinetowork.
Continuouseffortsareputtoimproveupontheperformanceofthemachinebyimprovementsandupgradesofspec-
ications.Thismayresultcertainchangesonillustrationsandpartnumberswithoutanypriornotice.Please,contact
ourregionalmarketingofcesforlatestupdates.
Foranyclaricationorfurtherinformation,pleasecontactourregionalofcesorourauthorisedrepresentative.
NOTE:Inanycircumstancesnopartorthewholeofthismanualcanbecopiedorreprintedwithoutthewrittenper-
missionofCASECONSTRUCTIONEquipment(India)privatelimited.
1-1

1-GENERALINFORMATION
Intendeduse
Thisvibratorysoilcompactorisintendedforsoilcompactionactivitiesusingexternallyinducedvibrations.
Donotusethismachineforanyotherpurposeorinanymannerotherthanasdescribedinthemanual,decals,or
otherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine’sintendeduse.
Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orotherappli-
cablelocalageworkpermits.
ConsultanauthorizeddealerorCASECONSTRUCTIONEquipment(India)Pvt.Ltd.onchanges,additions,or
modicationsthatcanberequiredforthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.
Unauthorizedmodicationswillcauseseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsis
responsiblefortheconsequences.
ATTENTION:Thefuelsystemandengineonyourmachinearedesignedandbuilttogovernmentemissionsstan-
dards.Tamperingbydealers,customers,operators,andusersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachine
untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician
only.
1-2

1-GENERALINFORMATION
NotetotheOwner
Manualsareavailablefromyourdealertoguideyouwiththeoperationofyourmachine.Forpromptandconvenient
service,contactyourdealerforassistanceinobtainingthemanualsforyourmachine.
Yourdealercanexpediteyourorderforoperator’smanuals,andpartscatalogues.
Alwaysgivethemachinename,model,andProductIdenticationNumber(PIN)ofyourmachinesoyourdealercan
providethecorrectoperator’smanualforyourmachine.
Thecompanyiscontinuallystrivingtoimproveitsproductsandthereforereservestherighttomakeimprovements
andchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesor
additionstotheequipmentsoldpreviously.
Alldatagiveninthismanualissubjecttoproductionvariations.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthemachineinstandard
condition.Forexactinformationaboutanyparticularmachine,consultyourdealer.
Readtheoperator’smanual
Improperoperationofthismachinecancausedeathorseriousinjury.Beforeusingthismachine,pleaseensure
thateveryoperator
•Isinstructedinsafeandproperuseofthemachine.
•Readsandunderstandsthemanual(s)pertainingtothemachine.
•Readsandunderstandsallsafetydecalsonthemachine.
•Clearstheareaofotherpersonsanddomesticanimals.
•Learnsandpracticessafeuseofmachinecontrolsinasafe,clearareabeforeoperatingthismachineonajobsite.
ItisyourresponsibilitytoobservepertinentlawsandregulationsandfollowCaseNewHollandConstructionEquip-
ment(India)PrivateLimited.instructionsonmachineoperationandmaintenance.
Warranty
Thewarrantyapplicableforeachvibratorysoilcompactor(equipment)manufacturedbyCaseNewHolland
ConstructionEquipment(India)PrivateLimited(thecompany)willbeasunder:
1.Eachvibratorysoilcompactor(equipment)manufacturedbythecompany/sellershallbedevoidofthedefectsin
materialandworkmanship.
2.Allgoodswillbewarrantedagainstdefectivematerial,partsandworkmanshipforaperiodof12monthswith
unlimitedhoursofoperationfromthedateofdelivery.
3.Thecompany’s/seller’sliabilitywillbelimitedtotherepairorreplacementofthepartswhichareprovideddefective
withintheaforesaidwarrantyperiodinnormaloperation,properuseandservicewhenownedbytheoriginalbuyer
only.
4.Thewarrantywillnotcoverelectricalitems,rubberitemssuchasdampers,seals,tires,O-ringsandconsumables
likeoilandlterelements.
5.Thewarrantywillnotcovernormalwearandtear,failuresduetoimproperoperation,poormaintenanceand/or
improperhandlingoftheequipment.
6.Thewarrantywillnotcoveranydamagescausedwhiletheequipmentisinstorageorundertransitduringthe
periodofwarranty.
7.Theabovewarrantywillbeineachinstance,dependentonthewarrantiesextendedtothecompany/sellerby
itssuppliersinthecaseofsuchboughtoutitemsaselectricmotors,alternators,tiresandtubesandbatteries.
Undernocircumstanceswhatsoevershallcompany/sellerberesponsiblefordefectsinquality,workmanshipor
performancebeyondtheguaranteeofcompany’s/seller’ssuppliersinrespectofsuchitems.
8.Thecompany’s/seller’sliabilitywillbelimitedtotherepair/replacementofthedefectivepartsandwillnotcover
directorindirectlossessufferedonthisaccountandnoclaimforconsequentialdamageswillbeentertained.
1-3

1-GENERALINFORMATION
9.Thewarrantyshallnotcoverthecostofremovaland/orrettingofanypartstotheequipment.Thewarrantyshall
alsonotcovertheexpensesofpackingandfreightinconnectionwithreplacementdeliveriesmadetothebuyer
andthecostforthesameshallbebornebythebuyer.
10.Allreplacementssuppliedunderthiswarrantywillbeonthebasisoftheseller’soptionsubjecttoavailabilityof
requiredimportlicenseorcustom’sclearancepermitwhereverapplicable.
11.Allpartsfoundtobedefectiveandreplacedbythecompany/sellershallbecomeitsproperty.Ineveryinstance,
itshallbethebuyer’sresponsibilitytosendthefailedpartsdulypackedtothecompany’sregionalofce/factory
onfreightpaidbasis.Incaseofdefault,nowarrantyshallbepaidforthepartscoveredtherein.
12.ItshallbeobligatoryonthepartofthebuyertouseonlygenuineCNHspareparts,recommendedhydraulicoil
transmissionoil,greaseandlubricantsetc.Furtheritshallalsobeobligatorytoassemblepartsinaccordance
withtheguidelinesgivenbythecompany/seller.
Nonconformanceoftheaboveshallautomaticallyandirrevocablyvoidthewarranty.
13.Nowarrantyisapplicableforaccidentsandfailurescausedduetonegligenceofthemachineoperator.
14.TheCompanyreservestherighttomakechangesindesignorimprovementsonthemachinesanytimewithout
incurringanyobligationstoincorporatesuchchangesorimprovementsonmachinespreviouslysuppliedbythe
company.
NOTE:Eachmachineissuppliedcompletewithacopy
ofthismanual.Descriptionsandillustrationsprovided
hereinarenotbinding.Themanufacturer,providedthat
thebasiccharacteristicsofmachinetypesdescribedand
showninthismanualremainthesame,reservestheright
tochangecomponents,partsandaccessoriessupplied
withoutanycommitmenttotimelyupdatethispublication,
andthisanytimeitdeemsitconvenientforimprovement
purposesorduetocommercialormanufacturingrequire-
ments.Forexactinformation,pleaseconsultyourCASE
CONSTRUCTIONDealerorcontactthemanufacturer’s
branchofces,whoremainatyourdisposalforfurther
help.
1-4

1-GENERALINFORMATION
ProductIdentictionNumber(PIN)plate
ProductIdenticationNumber(PIN)plate
Writeyourmachineserialnumber,modelname,andyearofmanufactureonthelinesprovidedbelow.Alwaysgive
thesenumbersandcomponentplatenumberstoyourdealerwhenyouneedpartsorinformationforyourmachine.
AProductIdenticationNumber(PIN)(1)plateisxed
belowthebatteryboxasshowninimage1whichindicates
thefollowingdetails:
Makearecordofthenumbers.Keepthisrecordandyour
manufacturersstatementoforigininasafeplace.Ifthe
machineisstolen,reportthenumberstoyourlocallaw
enforcementagency.
MACHINE
Machineserialnumber
Machinemodelname/number
Yearofthemanufacture
PTIL17COM1125AA1
PTIL17COM1118AA2
Someofthemajorcomponentsofthemachinehavetheirownidenticationplates/stickerssuchas:
•Engine
•Travelpump
•Vibrationpump
•Travelmotor
•Vibrationmotor
•Rearaxlemotor
Itisnecessarytoquotethedetailsprovidedontheidenticationplatesofthesemajorcomponents,especiallythese-
rialnumberswheneveranyservice/partsassistanceisrequired.Theweightofthemachineshownonthenameplate
isthenominaloperatingweight.
1-5

1-GENERALINFORMATION
RollOverProtectiveStructure(ROPS)iden-
ticationplate(forROPSonly)
TheROPSidenticationplateisxedontheplatformor
insidethecabinthelocationshownintheimage.
PTIL16TLB0384AB3
1-6

1-GENERALINFORMATION
Componentidentication
Withcanopy
PTIL17TLB0043FB1
1.Operatorplatform4.Articulationjoint
2.Drumassembly5.Chassis
3.Drumframe
1-7

1-GENERALINFORMATION
Withcab
PTIL17COM1099FA2
1.Operatorcabin4.Articulationjoint
2.Drumassembly5.Chassis
3.Drumframe
1-8

1-GENERALINFORMATION
Maincomponentsofthemachine
Withcanopy
PTIL17TLB0050FB1
1.Engine13.Frontdrum
2.Travelpump14.Tires
3.Vibrationpump15.Excitershaft
4.TurboCharger16.Articulationjoint
5.Auxiliarymotor17.Scrapper
6.Vibrationmotor18.Operator’splatform
7.Steeringunit19.Elasticsuspension
8.Steeringcylinders20.Battery
9.Fueltank21.Hydraulicoillter
10.Hydraulicoiltank22.Airlter
11.Frontrollerframe23.Operator’sseat
12.Rearchassis24.Steeringpump
1-9

1-GENERALINFORMATION
Withcab
PTIL17COM1100FA2
1.Engine14.Tires
2.Travelpump15.Excitershaft
3.Vibrationpump16.Articulationjoint
4.TurboCharger17.Scrapper
5.Auxiliarymotor18.Cab
6.Vibrationmotor19.Elasticsuspension
7.Steeringunit(insidecab)20.Battery
8.Steeringcylinders21.Hydraulicoillter
9.Fueltank22.Airlter
10.Hydraulicoiltank(ontheright-handsideofthe
machine)23.Operator’sseat(insidecab)
11.Frontrollerframe24.Steeringpump
12.Rearchassis25Compressor
13.Frontdrum
1-10

1-GENERALINFORMATION
Engine
Watercooled,4-cylinders,dieselengineinmountedon
therearchassisinthelongitudinaldirection.Thisen-
gineismanufacturedbyFPTanditdelivers74.5kWat
2200RPM.
PTIL15COM2142AA3
Travelpump
Thisisavariabledisplacementaxialpistonpump.
PTIL14COM0077AA4
Vibrationpump
Thisisavariabledisplacementaxialpistonpump.
PTIL14COM0078AA5
Steeringpump
Thisgeartypesteeringpumpmountedatthesideofthe
enginesupplieshydraulicoiltothesteeringcylinders.
PTIL14COM0079AA6
1-11

1-GENERALINFORMATION
Drumdrivemotor
Thisisalowspeedhightorquemotor.
PTIL14COM0080AA7
Rearaxlemotor
Thisisarearaxlemotor.
PTIL14COM0081AA8
Vibrationmotor
Thisisaxeddisplacementaxialpistontypemotor.
PTIL14COM0082AA9
Steeringunit
Thesteeringunitismountedontheoperator’sstand.This
steeringunitsupplieshydraulicoiltothesteeringcylinders
proportionaltotherotationofthesteeringwheel.Thisunit
isalsocalledasorbitrol.
PTIL14COM0083AA10
1-12

1-GENERALINFORMATION
Steeringcylinders
Thesteeringcylindersareconnectedtotherearframe
andtheirpistonrodsareconnectedtothearticulation
joint.
PTIL14COM0084AA11
Fueltank
Theboxshapedhollowspaceattherearoftheframe
servesasthefueltank.Thefueltankisprovidedwith
afuellevelsensorwhichindicatesthediesellevelinthe
tank.Altercapisprovidedwithadustlterandavent
hole.Adrainplugisprovidedatthebottomofthefuel
tank.
PTIL14COM0085AA12
Hydraulicoiltank
Thehydraulicoiltankisprovidedwithahydraulicoillevel
sightgauge.
PTIL14COM0086AA13
Frontrollerframe
Thefrontrollerframesupportsthefrontrollerassembly
vibrationmotor,drumdrivemotor.Thisrollerframeis
connectedtotherearchassisbymeansofanarticulation
joint.
PTIL14COM0087AA14
1-13

1-GENERALINFORMATION
Rearchassis
Therearchassissupportstherearaxleassembly,engine,
hydraulicoiltank,driversplatformetc.Thisisconnected
tothefrontrollerframebymeansofanarticulationjoint.
PTIL14COM0088AA15
Frontdrum
Thefrontdrumiscoupledtothevibrationmotorthrough
elasticsuspensionattheright-handsideandtothe
propulsionmotorthroughvibrationdampersatthe
left-handside.
PTIL14COM0089AA16
Tires
Thetiresusedonthemachinearetubelesstires.Thesize
ofthetiresis23.1/18-26/12PR.Cleanwaterislledinside
thesetiresupto75%ofthevolume.
NOTE:Donotusedirtywaterforllingthetires.
PTIL14COM0090AA17
Excitershaft(vibration)
Theexcitershaftissupportedontwobearingsandthevi-
brationmotoriscoupledtoitthroughcoupling.Twooat-
ingmassesareresponsibleforprovidingdualamplitude.
PTIL14COM0091AA18
1-14