CASE CONSTRUCTION 1150M User manual

Part number 47713449
2nd edition English
March 2015
Replaces part number 84512844
OPERATOR’S MANUAL
1150M
Tier 4
Crawler Dozer
PIN NCDC11500 and above
PIN NDDC11000 and above
PIN NEDC11000 and above
PIN NFDC11000 and above

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-3
Electro-MagneticCompatibility(EMC).....................................................1-4
Productidentication.......................................................................1-5
Operator'smanualstorageonthemachine................................................1-7
Machineorientation.........................................................................1-8
Machinecomponents.......................................................................1-9
SelectiveCatalyticReduction(SCR)exhausttreatment-Productoverview..............1-11
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules.................................................................................2-2
Safetyrules—CaliforniaProposition65Warning.........................................2-9
Operator'sseatbelt........................................................................2-10
Ecologyandtheenvironment.............................................................2-11
Handsignals...............................................................................2-12
Safetysigns...............................................................................2-15
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Properentryandexit...................................................................3-1
OPERATOR'SSEAT
Operator'sseat.........................................................................3-4
Seatbelt................................................................................3-7
FORWARDCONTROLS
Ignitionswitch..........................................................................3-8
Footcontrols............................................................................3-9
Frontconsole..........................................................................3-11
Statusandwarningicons..............................................................3-14
SelectiveCatalyticReduction(SCR)exhausttreatment-Overview..................3-22
Multi-functiondisplay..................................................................3-25
Switchoverviewandoperation........................................................3-27
LEFT-HANDSIDECONTROLS
Controllevers..........................................................................3-29
RIGHT-HANDSIDECONTROLS
Dozerbladecontrollever..............................................................3-32
Rippercontrollever....................................................................3-35

OVERHEADCONTROLS
Climatecontrolsystem................................................................3-36
Cabairlouvers........................................................................3-37
EXTERIORCONTROLS
Masterdisconnectswitch..............................................................3-39
Telematics.............................................................................3-40
DISPLAY
Navigatingthemulti-functiondisplayscreen..........................................3-41
Operatorpreferences..................................................................3-48
Right-handcontrollever...............................................................3-50
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforestartingtheengine..............................................................4-1
Runinperiodofanewmachine........................................................4-2
Startingtheengine.....................................................................4-3
Operatinginextremetemperatures....................................................4-5
Coldtemperatureoperation............................................................4-6
STOPPINGTHEUNIT
Parkingthemachine....................................................................4-8
MOVINGTHEUNIT
Operatingthemachine.................................................................4-9
Directioncontrollever.................................................................4-12
Machinesettings......................................................................4-14
Hydrostaticdrivespeedcontrols......................................................4-18
Decelerationortransmissionpedal....................................................4-19
5TRANSPORTOPERATIONS
ROADTRANSPORT
Towprocedure..........................................................................5-1
Movingadisabledmachine............................................................5-5
Transportingbytruckortrailer..........................................................5-9
PREPARINGFORROADTRANSPORT
Liftingthemachine....................................................................5-12
Transportdimensions..................................................................5-13
6WORKINGOPERATIONS
GENERALINFORMATION
Dozerblade.............................................................................6-1
Dozerbladepitchadjustment(ifequipped)............................................6-3

Ripper..................................................................................6-4
Tracksystems..........................................................................6-5
Undercarriagewear....................................................................6-7
Enginestartingaids...................................................................6-13
7MAINTENANCE
GENERALINFORMATION
Advice..................................................................................7-1
Torquecharts-Minimumtighteningtorquesfornormalassembly....................7-2
Torque-Hydraulictubesandttings-Standardtorquedataforhydraulics...........7-6
Servicing................................................................................7-9
Releasingpressureinthehydraulicsystem...........................................7-11
Hydraulicandhydrostaticdriveuid...................................................7-13
Caboorandseataccess.............................................................7-14
Recommendedengineoilforoperatingtemperatureranges..........................7-16
Fluidsandlubricants..................................................................7-17
Generalspecication-Dieselfuel....................................................7-19
Generalspecication-Biodieselfuels................................................7-20
Enginecoolingsystem-Basicinstructions............................................7-22
SelectiveCatalyticReduction(SCR)system..........................................7-24
MAINTENANCECHART
Maintenancechart.....................................................................7-25
Dailyinspection
General................................................................................7-27
Every10hours
Engineoil..............................................................................7-31
Enginecoolant.........................................................................7-32
Hydraulicoil...........................................................................7-34
Greasepoints..........................................................................7-35
Initial20hours
Trackshoebolttorque.................................................................7-39
Every50hours
Fuelpre-lter-Draincondensation....................................................7-40
Initial100hours
Changeengineoilandlter(Initial)...................................................7-41
Replacehydraulicoillters(Initial)....................................................7-44
Fuellter(Initial).......................................................................7-46
Cleanin-lineDieselExhaustFluid(DEF)supplylter(Initial).........................7-48
Tracktension(Initial)..................................................................7-50
Finaldriveoil(initial)...................................................................7-52

Finaldriveoil-sample................................................................7-54
Every500hours
Changeengineoilandlter...........................................................7-56
Fuellters.............................................................................7-59
Batteryelectrolytelevel................................................................7-61
Finaldriveoil-sample................................................................7-62
Every1000hours
Fueltankcap..........................................................................7-64
Fueltanksediment....................................................................7-66
Hydraulicreservoirbreather...........................................................7-68
Finaldriveoil..........................................................................7-70
Finaldriveoil-sample................................................................7-72
Driveshaftslipspline..................................................................7-74
Every1500hours
Drivebelt..............................................................................7-75
Cleanin-lineDieselExhaustFluid(DEF)supplylter.................................7-78
Enginebreatherlterandvalveclearance............................................7-80
Finaldriveoil-sample................................................................7-81
Every2000hours
Enginecoolant.........................................................................7-83
Hydraulicandhydrostaticdrivelteranduid.........................................7-86
Reservoirsuctionscreen..............................................................7-89
Engineairlters.......................................................................7-90
Finaldriveoil-sample................................................................7-93
Asrequired
Tracktension..........................................................................7-95
RollOverProtectiveStructure(ROPS)................................................7-97
Cabairlter-Recirculationlter.....................................................7-100
SelectiveCatalyticReduction(SCR)system-Replacesupplymodulelter.........7-102
SelectiveCatalyticReductionSystem(SCR)tanklter..............................7-104
Engineairlters......................................................................7-105
Doorsandwindows...................................................................7-108
Rippershanksandteeth.............................................................7-109
Batteryservice........................................................................7-111
Auxiliarybatteryconnections.........................................................7-114
Batteryremovalandinstallation......................................................7-115
Worklights............................................................................7-118
ELECTRICALSYSTEM
Fusesandrelays.....................................................................7-119

STORAGE
Preparationforstorage...........................................................7-123
Periodicchecks...................................................................7-124
Removalfromstorage............................................................7-125
8SPECIFICATIONS
Generalspecications......................................................................8-1
Tracks-Generalspecication..............................................................8-3
Machinespecicationsanddimensions....................................................8-5
Ripperspecications.......................................................................8-7
Machineweights............................................................................8-8
9ACCESSORIES
Radio(ifequipped).........................................................................9-1
Auxiliarypoweroutlet.......................................................................9-2

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
RAIL12DOZ0646FA1
Readthismanualbeforeyoustarttheengineoroperatethemachine.Thismanualcontainsimportantinformation
aboutthesafeoperationandmaintenanceofyourmachine.Refertotheindexatthebackofthismanualforlocating
specicitemsaboutyourmachine.Thiscrawlerdozerconformstocurrentsafetyregulations.
ConsultanauthorizeddealerorCNHIndustrialAmericaLLConchanges,additions,ormodicationsthatcanbe
requiredforthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodi-
cationswillcauseseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsibleforthe
consequences.
Theinformationinthismanualisprovidedonthebasisofinformationthatwasavailableatthetimethemanualwas
written.Settings,procedures,partnumbers,software,andotheritemscanchange.Thesechangescanaffectthe
maintenanceperformedonthemachine.Ensurethatyouhavecompleteandcurrentinformationfromyourdealer
beforeyoustartanymachineoperation.
ATTENTION:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionstandards.
Tamperingbydealer,customers,operators,andendusersisstrictlyprohibitedbylaw.Failuretocomplycouldresult
ingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachineuntil
reworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!
Beforeyoupermitanewoperatortooperatethemachine,makesurethat:
•Theoperatorreadsandunderstandstheinstructionsinthisoperator'smanual
•TheoperatorunderstandsALLsafetysignsonthemachine
Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orotherappli-
cablelocalageworkpermits.
1-1

1-GENERALINFORMATION
Storethisoperator'smanualinthemanualcompartmentequippedonthismachine.Makesurethismanualiscom-
pleteandingoodcondition.Contactyourdealertoobtainadditionalmanualsormanualsinlanguagesotherthan
thatofthecountryofuse.
YourCASECONSTRUCTIONdealerisavailableforanyfurtherinformation.Theywillalsoprovideanyafter-sales
serviceyoumayneed,toincludegenuineCASECONSTRUCTIONspareparts,yourguaranteeofqualityandmatch.
CASECONSTRUCTIONcustomerassistanceisalsoavailable.Gotowww.casece.com.
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
IMPROVEMENTS
CNHIndustrialAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovements
orchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesor
additionstotheequipmentsoldpreviously.
1-2

1-GENERALINFORMATION
Intendeduse
DONOToperateorpermitanyonetooperateorservicethismachineuntilyouortheotherpersonshavereadand
understandthesafety,operation,andmaintenanceinstructionsinthismanual.Useonlytrainedoperatorswhohave
demonstratedtheabilitytooperateandservicethismachinecorrectlyandsafely.
Thiscrawler,withstandardequipmentandattachments,isintendedtobeusedforgeneralearthmovingpurposes
suchaslandlevelingandabovegroundmaterialrehandling.
DONOTusethismachineforanyapplicationorpurposeotherthanthosedescribedinthismanual,onthesafety
signs,orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintended
use.
Ifthemachineistobeusedinanapplicationthatinvolvesspecialattachmentsorequipment,consultyourauthorized
dealer.Consultanauthorizeddealeronchanges,additionsormodicationsthatcanberequiredforthismachine
tocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationsmaycauseserious
injuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.
1-3

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheCASECONSTRUCTIONwarrantynullandvoid.
1-4

1-GENERALINFORMATION
Productidentication
Model,ProductIdenticationNumber(PIN),andyearofmanufacture
RecordthemachineProductIdenticationNumber(PIN)andadditionalmachineinformationincludingthemodeland
thecomponentserialnumbersinthespacesbelow.Alwayssupplythisinformationtoyourdealerwhenyouorder
parts,obtaininformation,orrequireassistance.KeeparecordofthesenumbersandyourManufacturer’sStatement
ofOrigininasafeplace.Ifthemachineisstolen,reportthenumberstoyourlocallawenforcementagency.
Machineidentication
Modelname
ProductIdenticationNumber(PIN)
Modelyear
ThePINplateislocatedontheleft-handsideofthema-
chineinfrontoftheengineaccessdoor.
RAIL13DOZ1610AA1
Roll-OverProtectiveStructure(ROPS)
TheROPSserialnumberplateislocatedintheleft-hand
rearaccesscompartment.
RAIL15DOZ0015AA2
Enginemakeandmodel
Engineserialnumber
Theserialnumberplateisontheenginevalvecover.
RAIL12DOZ0401AA3
1-5

1-GENERALINFORMATION
Dozerblade
Theserialnumberplateisontheright-handsideofthe
dozerblade.
RAIL13DOZ1609AA4
1-6

1-GENERALINFORMATION
Operator'smanualstorageonthemachine
Theoperator’smanualstoragecompartmentislocatedon
theoperator’sseatback.
READTHISMANUALCOMPLETELYandmakecertain
youunderstandthecontrols.Allequipmenthasalimit.
Makesureyouunderstandthespeed,steering,stability,
andloadcharacteristicsofthismachinebeforeyoustart
tooperate.
DONOTremovethismanualfromthemachine.Seeyour
dealerforadditionalmanuals.Alwayskeeptheoperator's
manualinthestoragecompartmentprovidedonthema-
chine.Theoperator'smanualmustbeavailableforuse
byalloperators.
Whenyouseethissymbolreadyour
operator'smanual.
Whenyouseethissymbolrefertoyour
servicemanual.
RAIL12DOZ0547AA1
1-7

1-GENERALINFORMATION
Machineorientation
Thetermsright-hand,left-hand,front,andrearareused
inthismanualtoindicatethesidesastheyareseenfrom
theoperator'sseat.
1.Front
2.Right
3.Rear
4.Left
RAPH13DOZ0888CA1
1-8

1-GENERALINFORMATION
Machinecomponents
RAIL12DOZ0646FA1
1.Step(ifequipped)8.DieselExhaustFluid(DEF)ll
2.Handhold9.Rearhandhold
3.Leftfrontaccessdoor10.Rearstep(ifequipped)
4.Exhaust11.Finaldriveplanetary
5.Leftcabdoor12.Carrierroller
6.Leftrearaccessdoor13.Idler
7.Fuelll
1-9

1-GENERALINFORMATION
RAIL12DOZ0647FA2
1.Hydraulicll5.Rightfrontaccessdoor
2.Rightrearaccessdoor6.Bladepitchstrut
3.Rightcabdoor7.Trackroller
4.Telematicsantenna(ifequipped)8.Tracklinks
1-10

1-GENERALINFORMATION
SelectiveCatalyticReduction(SCR)exhausttreatment-Product
overview
WhatisSelectiveCatalyticReduction(SCR)?
YourCASECONSTRUCTIONmachineisequippedwithadditionalcomponentstocomplywithnationalandlocal
exhaustemissionsrequirements.ThemaincomponentsoftheSCRsystemincludetheSCRcatalyst,theDiesel
ExhaustFluid(DEF)/AdBlue®injectionunit,theDEF/ADBLUE®tank,andtheDEF/ADBLUE®dosingcontrolunit.
HowdoesSelectiveCatalyticReduction(SCR)work?
Duringcombustion,harmfulNitrogenOxide(NOx)moleculesareformedintheexhaust.ByinjectingaDEF/ADBLUE®
solutionintotheexhaustpriortoacatalyst,theNOxcanbeconvertedtoharmlesselementalNitrogenandwater.This
happenswhentheNOxmoleculesreactinsidethecatalystwiththeheatgeneratedbytheengineandtheammonia
intheDEF/ADBLUE®solution.
NOTICE:Prolongedidlingofthemachinewithnoloadformorethan6hwillcausedamagetotheSCRcatalyst.
Duringcoldengineoperationatlowenginecoolantandambientairtemperatures,watervaporwillbevisiblefromthe
exhaust.Thiswatervaporwillresemblesteamorlightwhitesmoke,andwilldissipateastheengineandmachine
componentswarm.Thiswatervaporisconsiderednormal.
NOTE:Afterengineshutdown,theSCRsystemwillperformapurgecycle,whichpermitsthesupplymoduletocon-
tinuetorunforupto70seconds.Thisisconsiderednormalandrequiresnoactionfromtheoperator.
WhatisDieselExhaustFluid(DEF)/AdBlue®?
DEF/ADBLUE®isaclear,colorless,non-toxic,aqueousureasolution(32.5%)withaslightammoniaodor.Itisused
tochemicallyreduceNOxemissionsfromheavy-dutydiesel-poweredvehicles.DEF/ADBLUE®isneitherexplosive
norharmfultotheenvironment.DEF/ADBLUE®isclassiedundertheminimum-riskcategoryoftransportableuids.
InternationalstandardISO22241-1denesDEF/
ADBLUE®quality.TheAmericanPetroleumInsti-
tute(API®)hasavoluntarycerticationprogramfor
DEF/ADBLUE®.ToensurethatDEF/ADBLUE®satis-
estherequirementsofISO22241,lookfortheAPI®
DEFCerticationMark™wheneveryoupurchase
DEF/ADBLUE®.APIDieselExhaustFluidCertication
MarkisaregisteredtrademarkofAPIintheUnitedStates
andorothercountries.
FindingDieselExhaustFluid(DEF)/AdBlue®
YourCASECONSTRUCTIONdealerisfullyequippedtoaccommodateallyourDEF/ADBLUE®needs.
CaseCustomerAssistance:1-866-542-2736
[email protected]
Storage,handling,andtransport
NOTICE:Storagetemperaturesabove30°C(86°F)greatlyreducetheshelflifeofDEF/ADBLUE®.
DEF/ADBLUE®hasatypicalshelflifeof6-12months.RefertotheSHELFLIFEtablebelow.Inorderfor
DEF/ADBLUE®toremaininauseablecondition,storagerequirementsmustbemet.
•Storebetween-11°C(12°F)and30°C(86°F).
•UseonlyanapprovedDEF/ADBLUE®container.Contactyourdealertoobtainproperstoragecontainer(s).
•Keepcontainertightlyclosed.
•Keepcontainerinacool,well-ventilatedarea.
•Keepawayfromheatanddirectsunlight.
Ifthemachinewillexceedafourmonthshutdownperiod:
1-11

1-GENERALINFORMATION
1.Performacompleteafter-runprocedure.
2.DraintheDEF/ADBLUE®tank.
3.Flushthetankwithdeionizedwater.
4.Drainthedeionizedwater
NOTICE:DonotdisconnectanyelectricalconnectionsfromtheDEF/ADBLUE®system.
Machinestart-upafterextendedshutdown:
1.FilltheDEF/ADBLUE®tank.
2.Replacethemainlterinthesupplymodule.
3.Startthemachine.
Thawing
•YourCASECONSTRUCTIONmachineisequippedwithaninternaltankheatertothawfrozenDEF/ADBLUE®.
YourmachinewillstillfunctionuntiltheDEF/ADBLUE®beginstoow.TheSCRsystemwillthenfunctionnormally.
NOTE:YoumaynoticeaslightreductioninenginetorqueinhighdemandsituationsuntiltheDEF/ADBLUE®isfully
thawed.
•DonotheatDEF/ADBLUE®forlongperiodsoftimeattemperaturesabove30°C(86°F).Thiscausesthesolution
todecompose,whichveryslowlydecreasestheexpectedshelflife.
NOTICE:Donotuseananti-gellingorfreezepointimproverinyourDEF/ADBLUE®.The32.5%solutionisspecically
designedtoprovidetheoptimumNOxreductionproperties.AnyfurtherblendingoradjustingoftheDEF/ADBLUE®
mixturewilllessenitsabilitytoperformcorrectlyandmaycausedamagetotheSCRcomponents.
Handlingandsupplyofadditives,ifany.
•PersonalProtectiveEquipment(PPE)isnotrequiredundernormalconditions.Ifsplashingislikely,weareyepro-
tection.Forprolongedorrepeatedcontact,imperviousglovesarerecommended.Followtheprecautionslistedin
theSAFETYINFORMATIONchapterwhenhandlinganyserviceuid.
•Noadditivesarerequired.
NOTICE:ContaminatedDEF/ADBLUE®canaffecttheperformanceofyourmachine.Followallinstructionsinthis
manualwhenhandlingDEF/ADBLUE®.
Shelflife
ConstantambientstoragetemperatureMinimumshelflife
Lessthanorequalto10°C(50°F)36months
Lessthanorequalto25°C(77°F)¹18months
Lessthanorequalto30°C(86°F)12months
Lessthanorequalto35°C(95°F)6months
Greaterthan35°C(95°F)-²
¹TopreventdecompositionofDEF/ADBLUE®,prolongedtransportationorstorageabove25°C(77°F)should
beavoided.
²Signicantlossofshelflife:checkeverybatchbeforeuse.SeeyourCASECONSTRUCTIONdealerformore
informationontesting.
NOTE:Themainfactorstakenintoaccounttodenetheshelflifeinthetableabovearetheambientstoragetem-
peratureandtheinitialalkalinityofDEF/ADBLUE®.Thedifferenceinevaporationbetweenventedandnon-vented
storagecontainersisanadditionalfactor.
NOTE:TheinformationinthistableisforreferenceonlyandhasbeenprovidedbytheInternationalOrganizationfor
Standardization,DocumentnumberISO22241-3Dieselengines-NOxreductionagentAUS32-Part3:Handling,
transportationandstorage.
NOTE:DEF/ADBLUE®thatremainsinthetankofthemachineaftertheseasondoesnotrequireanyspecialprecau-
tionsunlessstorageexceedstheshelflifetableabove.
Disposal
•DisposeofDEF/ADBLUE®andanylteraccumulationsinaccordancewithallapplicableFederal,State,andlocal
lawsgoverningwastedisposal.
1-12

1-GENERALINFORMATION
USEnvironmentalProtectionAgency(EPA)WarrantyStatement
CASECONSTRUCTIONwarrantstotheultimatepurchaserandeachsubsequentpurchaserthattheengine
isdesigned,builtandequippedsoastoconformwithUSEnvironmentalProtectionAgency(EPA)regulations
applicableatthetimeofmanufactureandthatitisfreefromdefectsinworkmanshipormaterialwhichwould
causeitnottomeettheseregulationsforaperiodof:
•2yearsor1,500hoursofoperation,whicheveroccursrst,forengineslessthan19kW(25Hp)
•5yearsor3,000hoursofoperation,whicheveroccursrst,forenginesgreaterthanorequalto19kW(25Hp)
NOTE:ThiswarrantyappliestoallunitsoperatedintheUnitedStatesorCanada.
Coverage
Themodelyear,classofdieselengine,andemissionapplicationdeterminationforyourengineareidentiedonthe
EmissionControlInformationLabel.Thislabelisafxedtooneofthefollowingareasoftheengine:thetopofen-
gine'srockerarmcover,theright-handsideoftheoilpan,andtheright-handsideoftheenginefrontgearcover.
Thewarrantyperiodbeginsonthedatethenewequipmentissoldtotherstretailpurchaser.Thepresenceofthe
emissioncontrollabelistheindicationthattheengineconformstotheapplicablestandards.Anyemissioncontrol
systempartswhichareprovendefectiveduringnormalusewillberepairedorreplacedduringthewarrantyperiod.
TheengineownerhasresponsibilitytoperformalltherequiredmaintenancelistedintheOwner'sManual.CASE
CONSTRUCTIONwillnotdenyanemissionwarrantyclaimsolelybecausenorecordofmaintenanceexists;however,
aclaimmaybedeniediffailuretoperformmaintenanceresultedinthefailureofawarrantedpart
ItisrecommendedthatreplacementpartsusedformaintenanceorrepairsbeCASECONSTRUCTIONServiceParts
tomaintainthequalityoriginallydesignedintoyouremissioncertiedengine.Theuseofnon-CASECONSTRUC-
TIONpartsdoesnotinvalidatethewarrantyonothercomponentsunlesstheuseofsuchpartscausesdamageto
warrantedparts.
Themanufacturerisliablefordamagestootherenginecomponentscausedbythefailureofanywarrantedemission
controlsystempart.CASECONSTRUCTIONisnotresponsibleforfailuresresultingfromimproperrepairortheuse
ofpartsthatarenotgenuineCASECONSTRUCTIONorCASECONSTRUCTIONapprovedparts.
Componentcoverage
Newenginescertiedforsaleandregisteredwillhavethefollowingitemscoveredbytheemissionwarranty,depend-
ingontheemissionleveloftheengine,iftheitemswererstinstalledonthenewengineasoriginalequipment:
Fuelinjectionsystem
•Fuelinjectionpump
•Fuelinjectors
•Fuelinjectionlines
Airinductionsystem
•Intakemanifold
•Turbochargersystem(includesexhaustmanifold)
•Chargeaircooler
PositiveCrankcaseVentilation(PCV)system(if
applicable)
•PCVvalve
•Oilllcap
ExhaustaftertreatmentDevices(ifapplicable)
•DieselOxidationCatalyst(DOC)
•DieselParticulateFilter(DPF)
•SelectiveCatalyticReduction(SCR)
•DieselExhaustFluid(DEF)tankanddispensingsys-
tems
ExhaustGasRecirculationSystems(EGR)
•EGRvalveassembly
•EGRcooler
ColdStartEnrichmentSystems
ElectronicControlUnits,Sensors,Solenoids,andWiring
harnessesusedinabovesystems
1-13

1-GENERALINFORMATION
Emissionswarrantydoesnotcover
•Repairsarisingfromstoragedeterioration,failuretomaintaintheequipment,negligence,alteration,improperuse
oftheequipment,collisionorotheraccident,vandalism,orothercasualty,oroperationbeyondratedcapacityor
specication.
•Repairsarisingfromabuseorneglect,includingbutnotlimitedto:operationwithoutadequatecoolantorlubricants,
adjustmentstothefuelsystemoutsideequipmentspecications,over-speeding,improperstorage,starting,warm-
up,orshutdownpractices,incorrectfuelorcontaminatedfuel,oilorotheruids.
•Normalmaintenanceservices,suchasenginetune-ups,enginefuelsystemcleaning,checks,adjustments,shim-
ming,etc.
•Itemsreplacedduetocustomerdemand.
•Laborchargesperformedbyanyoneexceptadealerauthorizedbycontracttorepairtheequipment,unlessthey
qualifyunderspecialprovisions(i.e.outsidelabor).
•Anyandalltravelcostsforitemssuchastowing,servicecalls,ortransportingaunittoandfromtheplacewhere
thewarrantyserviceisperformed.
•Normalmaintenancecosts,includingbutnotlimitedto:lubricants,coolants,uids,fuel,lters,andassociatedlabor.
Lubricants,lters,andcoolantsmayqualifyforwarrantyreimbursementiftheyrequirereplacementasaDIRECT
RESULTofadefectinmaterialorworkmanship.
•Claimsinvolvingtheinspectionorreconditioningofunitsafterstorageorprioruse.
•RepairsarisingfromserviceperformedbyagentsnotapprovedbyCASECONSTRUCTION.
•Repairsarisingfromanyunauthorizedmodicationtotheproductortheuseofnon-CASECONSTRUCTIONparts,
implementsorattachments.
•Removal,replacement,orinstallationofnon-CASECONSTRUCTIONoptionalequipment,attachmentsorcom-
ponents.
•Premiumschargedforovertimelaborcostsoroutofshopexpenses.
•Economiclossincludinglostprots,croploss,equipmentrental,orotherexpense.
•Unauthorizedmodicationorupdatingmachineswithoutawarrantablefailure.
•Anyandallcostsofdealershopsuppliesincurredwithrepairs,includingbutnotlimitedto:solvents,cleaners,
anti-seizelubricants,loctite,sealant,adhesive,oil-dry,shoptowels,etc.
•Failureofthemachine,itsimplementsorattachmentscausedbyimpropereldapplicationorloading.
•Anyandallcostsforcoolant,fuel,orlube(oil)analysisincludingsuppliesandlabrecommendations.
•Costassociatedwithcleaningofmachineinpreparationforservicing.
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