CASE CONSTRUCTION 1150M User manual

Part number 47713449
2nd edition English
March 2015
Replaces part number 84512844
OPERATOR’S MANUAL
1150M
Tier 4
Crawler Dozer
PIN NCDC11500 and above
PIN NDDC11000 and above
PIN NEDC11000 and above
PIN NFDC11000 and above

Contents
1GENERALINFORMATION
Notetotheowner...........................................................................1-1
Intendeduse................................................................................1-3
Electro-MagneticCompatibility(EMC).....................................................1-4
Productidentication.......................................................................1-5
Operator'smanualstorageonthemachine................................................1-7
Machineorientation.........................................................................1-8
Machinecomponents.......................................................................1-9
SelectiveCatalyticReduction(SCR)exhausttreatment-Productoverview..............1-11
2SAFETYINFORMATION
Safetyrulesandsignalworddenitions....................................................2-1
Safetyrules.................................................................................2-2
Safetyrules—CaliforniaProposition65Warning.........................................2-9
Operator'sseatbelt........................................................................2-10
Ecologyandtheenvironment.............................................................2-11
Handsignals...............................................................................2-12
Safetysigns...............................................................................2-15
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Properentryandexit...................................................................3-1
OPERATOR'SSEAT
Operator'sseat.........................................................................3-4
Seatbelt................................................................................3-7
FORWARDCONTROLS
Ignitionswitch..........................................................................3-8
Footcontrols............................................................................3-9
Frontconsole..........................................................................3-11
Statusandwarningicons..............................................................3-14
SelectiveCatalyticReduction(SCR)exhausttreatment-Overview..................3-22
Multi-functiondisplay..................................................................3-25
Switchoverviewandoperation........................................................3-27
LEFT-HANDSIDECONTROLS
Controllevers..........................................................................3-29
RIGHT-HANDSIDECONTROLS
Dozerbladecontrollever..............................................................3-32
Rippercontrollever....................................................................3-35

OVERHEADCONTROLS
Climatecontrolsystem................................................................3-36
Cabairlouvers........................................................................3-37
EXTERIORCONTROLS
Masterdisconnectswitch..............................................................3-39
Telematics.............................................................................3-40
DISPLAY
Navigatingthemulti-functiondisplayscreen..........................................3-41
Operatorpreferences..................................................................3-48
Right-handcontrollever...............................................................3-50
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Beforestartingtheengine..............................................................4-1
Runinperiodofanewmachine........................................................4-2
Startingtheengine.....................................................................4-3
Operatinginextremetemperatures....................................................4-5
Coldtemperatureoperation............................................................4-6
STOPPINGTHEUNIT
Parkingthemachine....................................................................4-8
MOVINGTHEUNIT
Operatingthemachine.................................................................4-9
Directioncontrollever.................................................................4-12
Machinesettings......................................................................4-14
Hydrostaticdrivespeedcontrols......................................................4-18
Decelerationortransmissionpedal....................................................4-19
5TRANSPORTOPERATIONS
ROADTRANSPORT
Towprocedure..........................................................................5-1
Movingadisabledmachine............................................................5-5
Transportingbytruckortrailer..........................................................5-9
PREPARINGFORROADTRANSPORT
Liftingthemachine....................................................................5-12
Transportdimensions..................................................................5-13
6WORKINGOPERATIONS
GENERALINFORMATION
Dozerblade.............................................................................6-1
Dozerbladepitchadjustment(ifequipped)............................................6-3

Ripper..................................................................................6-4
Tracksystems..........................................................................6-5
Undercarriagewear....................................................................6-7
Enginestartingaids...................................................................6-13
7MAINTENANCE
GENERALINFORMATION
Advice..................................................................................7-1
Torquecharts-Minimumtighteningtorquesfornormalassembly....................7-2
Torque-Hydraulictubesandttings-Standardtorquedataforhydraulics...........7-6
Servicing................................................................................7-9
Releasingpressureinthehydraulicsystem...........................................7-11
Hydraulicandhydrostaticdriveuid...................................................7-13
Caboorandseataccess.............................................................7-14
Recommendedengineoilforoperatingtemperatureranges..........................7-16
Fluidsandlubricants..................................................................7-17
Generalspecication-Dieselfuel....................................................7-19
Generalspecication-Biodieselfuels................................................7-20
Enginecoolingsystem-Basicinstructions............................................7-22
SelectiveCatalyticReduction(SCR)system..........................................7-24
MAINTENANCECHART
Maintenancechart.....................................................................7-25
Dailyinspection
General................................................................................7-27
Every10hours
Engineoil..............................................................................7-31
Enginecoolant.........................................................................7-32
Hydraulicoil...........................................................................7-34
Greasepoints..........................................................................7-35
Initial20hours
Trackshoebolttorque.................................................................7-39
Every50hours
Fuelpre-lter-Draincondensation....................................................7-40
Initial100hours
Changeengineoilandlter(Initial)...................................................7-41
Replacehydraulicoillters(Initial)....................................................7-44
Fuellter(Initial).......................................................................7-46
Cleanin-lineDieselExhaustFluid(DEF)supplylter(Initial).........................7-48
Tracktension(Initial)..................................................................7-50
Finaldriveoil(initial)...................................................................7-52

Finaldriveoil-sample................................................................7-54
Every500hours
Changeengineoilandlter...........................................................7-56
Fuellters.............................................................................7-59
Batteryelectrolytelevel................................................................7-61
Finaldriveoil-sample................................................................7-62
Every1000hours
Fueltankcap..........................................................................7-64
Fueltanksediment....................................................................7-66
Hydraulicreservoirbreather...........................................................7-68
Finaldriveoil..........................................................................7-70
Finaldriveoil-sample................................................................7-72
Driveshaftslipspline..................................................................7-74
Every1500hours
Drivebelt..............................................................................7-75
Cleanin-lineDieselExhaustFluid(DEF)supplylter.................................7-78
Enginebreatherlterandvalveclearance............................................7-80
Finaldriveoil-sample................................................................7-81
Every2000hours
Enginecoolant.........................................................................7-83
Hydraulicandhydrostaticdrivelteranduid.........................................7-86
Reservoirsuctionscreen..............................................................7-89
Engineairlters.......................................................................7-90
Finaldriveoil-sample................................................................7-93
Asrequired
Tracktension..........................................................................7-95
RollOverProtectiveStructure(ROPS)................................................7-97
Cabairlter-Recirculationlter.....................................................7-100
SelectiveCatalyticReduction(SCR)system-Replacesupplymodulelter.........7-102
SelectiveCatalyticReductionSystem(SCR)tanklter..............................7-104
Engineairlters......................................................................7-105
Doorsandwindows...................................................................7-108
Rippershanksandteeth.............................................................7-109
Batteryservice........................................................................7-111
Auxiliarybatteryconnections.........................................................7-114
Batteryremovalandinstallation......................................................7-115
Worklights............................................................................7-118
ELECTRICALSYSTEM
Fusesandrelays.....................................................................7-119

STORAGE
Preparationforstorage...........................................................7-123
Periodicchecks...................................................................7-124
Removalfromstorage............................................................7-125
8SPECIFICATIONS
Generalspecications......................................................................8-1
Tracks-Generalspecication..............................................................8-3
Machinespecicationsanddimensions....................................................8-5
Ripperspecications.......................................................................8-7
Machineweights............................................................................8-8
9ACCESSORIES
Radio(ifequipped).........................................................................9-1
Auxiliarypoweroutlet.......................................................................9-2

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Notetotheowner
RAIL12DOZ0646FA1
Readthismanualbeforeyoustarttheengineoroperatethemachine.Thismanualcontainsimportantinformation
aboutthesafeoperationandmaintenanceofyourmachine.Refertotheindexatthebackofthismanualforlocating
specicitemsaboutyourmachine.Thiscrawlerdozerconformstocurrentsafetyregulations.
ConsultanauthorizeddealerorCNHIndustrialAmericaLLConchanges,additions,ormodicationsthatcanbe
requiredforthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodi-
cationswillcauseseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsibleforthe
consequences.
Theinformationinthismanualisprovidedonthebasisofinformationthatwasavailableatthetimethemanualwas
written.Settings,procedures,partnumbers,software,andotheritemscanchange.Thesechangescanaffectthe
maintenanceperformedonthemachine.Ensurethatyouhavecompleteandcurrentinformationfromyourdealer
beforeyoustartanymachineoperation.
ATTENTION:Theengineandfuelsystemonyourmachineisdesignedandbuilttogovernmentemissionstandards.
Tamperingbydealer,customers,operators,andendusersisstrictlyprohibitedbylaw.Failuretocomplycouldresult
ingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachineuntil
reworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnicianonly!
Beforeyoupermitanewoperatortooperatethemachine,makesurethat:
•Theoperatorreadsandunderstandstheinstructionsinthisoperator'smanual
•TheoperatorunderstandsALLsafetysignsonthemachine
Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orotherappli-
cablelocalageworkpermits.
1-1

1-GENERALINFORMATION
Storethisoperator'smanualinthemanualcompartmentequippedonthismachine.Makesurethismanualiscom-
pleteandingoodcondition.Contactyourdealertoobtainadditionalmanualsormanualsinlanguagesotherthan
thatofthecountryofuse.
YourCASECONSTRUCTIONdealerisavailableforanyfurtherinformation.Theywillalsoprovideanyafter-sales
serviceyoumayneed,toincludegenuineCASECONSTRUCTIONspareparts,yourguaranteeofqualityandmatch.
CASECONSTRUCTIONcustomerassistanceisalsoavailable.Gotowww.casece.com.
Thisisthesafetyalertsymbol.Itisusedwithandwithoutsignalwordstoalertyoutopotential
personalinjuryhazards.Obeyallsafetymessagesthatfollowthissymboltoavoidpossible
deathorinjury.
WARNING
Illustrationsinthismanualmayshowprotectiveshieldingopenorremovedtobetterillustrateapar-
ticularfeatureoradjustment.
Replaceallshieldsbeforeoperatingthemachine.
Failuretocomplycouldresultindeathorseriousinjury.W0012A
IMPROVEMENTS
CNHIndustrialAmericaLLCiscontinuallystrivingtoimproveitsproducts.Wereservetherighttomakeimprovements
orchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesor
additionstotheequipmentsoldpreviously.
1-2

1-GENERALINFORMATION
Intendeduse
DONOToperateorpermitanyonetooperateorservicethismachineuntilyouortheotherpersonshavereadand
understandthesafety,operation,andmaintenanceinstructionsinthismanual.Useonlytrainedoperatorswhohave
demonstratedtheabilitytooperateandservicethismachinecorrectlyandsafely.
Thiscrawler,withstandardequipmentandattachments,isintendedtobeusedforgeneralearthmovingpurposes
suchaslandlevelingandabovegroundmaterialrehandling.
DONOTusethismachineforanyapplicationorpurposeotherthanthosedescribedinthismanual,onthesafety
signs,orotherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintended
use.
Ifthemachineistobeusedinanapplicationthatinvolvesspecialattachmentsorequipment,consultyourauthorized
dealer.Consultanauthorizeddealeronchanges,additionsormodicationsthatcanberequiredforthismachine
tocomplywithvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationsmaycauseserious
injuryordeath.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.
1-3

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentthatmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatanylo-
cationintheproximityofelectroniccomponents
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics
FailuretocomplywiththeseruleswillrendertheCASECONSTRUCTIONwarrantynullandvoid.
1-4