CASE CONSTRUCTION 450DX User manual

450DX
Vibratory Mini Tandem Compactor
OPERATOR’S MANUAL
Part number 51635014
1st edition English
May 2019
Replaces part number 51435024

Contents
1GENERALINFORMATION
Foreword...................................................................................1-1
Intendeduse................................................................................1-2
NotetotheOwner..........................................................................1-3
Productidentication.......................................................................1-5
Right,left,front,andrearofthemachine...................................................1-6
2SAFETYINFORMATION
Notetotheowner...........................................................................2-1
Personalsafety.............................................................................2-2
Safetyrules.................................................................................2-3
3CONTROLSANDINSTRUMENTS
Accesstooperator'splatform
Warningsandpreliminarychecking....................................................3-1
Accesstooperator'splatform..........................................................3-2
Forwardcontrols
Forwardcontrols........................................................................3-3
Operatorcontrolpanel..................................................................3-5
4OPERATINGINSTRUCTIONS
Commissioningtheunit
Commissioningoperation..............................................................4-1
Startingtheunit
Startingtheunit.........................................................................4-1
Assistedstarting(Jump-starting).......................................................4-3
Miscellaneous..........................................................................4-4
Stoppingtheunit
Stoppingtheunit.......................................................................4-6
Movingtheunit
Movingtheunit.........................................................................4-6
5TRANSPORTOPERATIONS
Preparingforroadtransport
Transportdimensions...................................................................5-1

Shippingtransport
Transportingonatrailer................................................................5-1
Recoverytransport
Towingthemachine....................................................................5-2
6WORKINGOPERATIONS
Generalinformation
Operatingthemachineduringrunning-inperiod.......................................6-1
Operatingthemachineathighaltitudes................................................6-2
Operatingthemachineathightemperaturesandhumidity............................6-3
Operatingthemachineatlowtemperatures...........................................6-4
Operatingthemachineinextremelydustyenvironment...............................6-5
Operatingwithvibrationoncompactedandhardmaterials............................6-6
WORKINGOPERATIONS
Vibration............................................................................6-7
7MAINTENANCE
Generalinformation
Consumables...........................................................................7-1
Maintenance............................................................................7-2
Maintenanceplanning
Maintenancechart......................................................................7-8
8SPECIFICATIONS
Technicalfeatureofthemachine...........................................................8-1
GeneralSpecications.....................................................................8-3
Enginecoolantspecications...............................................................8-4
Propulsion..................................................................................8-5
Exciterdrive................................................................................8-6
Excitercontrol..............................................................................8-7
Steeringsystem............................................................................8-8
Electricalsystems..........................................................................8-9
Hydraulicoillter..........................................................................8-10
Brakes.....................................................................................8-11
Sprinkling..................................................................................8-12
Servicerellcapacities....................................................................8-13
Capacities.................................................................................8-14
Maincomponentsofthemachine.........................................................8-15
Usesinpractice...........................................................................8-28
Identicationplates........................................................................8-29
Torquespecications......................................................................8-30
Toollist....................................................................................8-31

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Foreword
Yourmachinewillremainproductiveforyearsprovidedyoucarefullyobserveandmaintaintheoperatingand
servicingrecommendationsoutlinedinthismanual,whichcoverthefollowinginformation:
•Technicalspecications
•Machineapplicationdetails
•Technicalfeaturesofthemachine
•Identication
•Servicecontractprogramme
•Troubleshooting
•Safety
•Maintenance
Tokeepthemachineingoodoperatingconditionsatalltimesandtouseitforanextendedperiodoftime,itismanda-
torytoreadthisbookandunderstandthedetailsbeforeputtingthemachinetowork.
Continuouseffortsareputtoimproveupontheperformanceofthemachinebyimprovementsandupgradesofspec-
ications.Thismayresultcertainchangesonillustrationsandpartnumberswithoutanypriornotice.Please,contact
ourregionalmarketingofcesforlatestupdates.
Foranyclaricationorfurtherinformation,pleasecontactourregionalofcesorourauthorisedrepresentative.
NOTE:Inanycircumstancesnopartorthewholeofthismanualcanbecopiedorreprintedwithoutthewrittenper-
missionofCASECONSTRUCTIONEquipment(India)privatelimited.
1-1

1-GENERALINFORMATION
Intendeduse
Thisvibratorycompactorisintendedforsoilcompactionactivitiesusingexternallyinducedvibrations.
Donotusethismachineforanyotherpurposeorinanymannerotherthanasdescribedinthemanual,decals,or
otherproductsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine’sintendeduse.
Allpersonswhowillbeoperatingthismachineshallpossessavalidlocalvehicleoperatingpermitand/orotherappli-
cablelocalageworkpermits.
ConsultanauthorizeddealerorCASECONSTRUCTIONEquipment(India)Pvt.Ltd.onchanges,additions,or
modicationsthatcanberequiredforthismachinetocomplywithvariouscountryregulationsandsafetyrequirements.
Unauthorizedmodicationswillcauseseriousinjuryordeath.Anyonemakingsuchunauthorizedmodicationsis
responsiblefortheconsequences.
ATTENTION:Thefuelsystemandengineonyourmachinearedesignedandbuilttogovernmentemissionsstan-
dards.Tamperingbydealers,customers,operators,andusersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachine
untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician
only.
1-2

1-GENERALINFORMATION
NotetotheOwner
Manualsareavailablefromyourdealerfortheoperationofyourmachine.Forpromptconvenientservice,contact
yourdealerforassistanceinobtainingthemanualsforyourmachine.
Yourdealercanexpediteyourorderforoperator’smanuals,partscatalogsandmaintenancerecords.
Alwaysgivethemachinename,model,andproductidenticationnumber(PIN)ofyourmachinesoyourdealercan
providethecorrectmanualsforyourmachine.
Thecompanyiscontinuallystrivingtoimproveitsproductsandthereforereservestherighttomakeimprovements
andchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesor
additionstotheequipmentsoldpreviously.
Alldatagiveninthismanualissubjecttoproductionvariations.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthemachineinstandard
condition.Forexactinformationaboutanyparticularmachine,consultyourdealer.
Readtheoperator’smanual
Improperoperationofthismachinecancausedeathorseriousinjury.Beforeusingthismachine,makecertain
thateveryoperator
•Isinstructedinsafeandproperuseofthemachine.
•Readsandunderstandsthemanual(s)pertainingtothemachine.
•Readsandunderstandsallsafetydecalsonthemachine.
•Clearstheareaofotherpersonsanddomesticanimals.
•Learnsandpracticessafeuseofmachinecontrolsinasafe,clearareabeforeoperatingthismachineonajobsite.
ItisyourresponsibilitytoobservepertinentlawsandregulationsandfollowCASECONSTRUCTIONEquipmentIndia
Pvt.Ltd.instructionsonmachineoperationandmaintenance.
Warranty
ThewarrantyapplicableforCASECONSTRUCTION450DXVibratoryCompactormanufacturedbyCASE
CONSTRUCTIONEquipment(India)Pvt.Ltd(thecompany)willbeasunder:
1.Eachvibratorycompactor(equipment)manufacturedbythecompany/sellershallbedevoidofthedefectsin
materialandworkmanship.
2.Allgoodswillbewarrantedagainstdefectivematerial,partsandworkmanshipforaperiodof12monthswith
unlimitedhoursofoperation,fromthedateofdeliveryofthemachine.
3.Thecompany’s/seller’sliabilitywillbelimitedtotherepairorreplacementofthepartswhichareprovideddefective
withintheaforesaidwarrantyperiodinnormaloperation,properuseandservicewhenownedbytheoriginalbuyer
only.
4.Forelectricalitems,warrantywillonlycoveragainstmanufacturingdefectsRubberitemssuchasdampers,seals,
O-ringsandconsumablelikeoilandlterelementswillnotbecoveredunderWarranty.
5.Thewarrantywillnotcovernormalwearandtear,failuresduetoimproperoperation,poormaintenanceand/or
improperhandlingoftheequipment.
6.Thewarrantywillnotcoveranydamagescausedwhiletheequipmentisinstorageorundertransitduringthe
periodofwarranty.
7.Theabovewarrantywillbeineachinstance,dependentonthewarrantiesextendedtothecompany/sellerby
hissuppliersinthecaseofsuchboughtoutitemsasengines,electricmotors,alternators,tiresandtubesand
batteries.
8.Undernocircumstanceswhatsoevershallcompany/sellerberesponsiblefordefectsinquality,workmanshipor
performancebeyondtheguaranteeofcompany’s/seller’ssuppliersinrespectofsuchitems.
9.Thecompany’s/seller’sliabilitywillbelimitedtotherepair/replacementofthedefectivepartsandwillnotcover
directorindirectlossessufferedonthisaccountandnoclaimforconsequentialdamageswillbeentertained.
1-3

1-GENERALINFORMATION
10.Thewarrantyshallnotcoverthecostofremovaland/orrettingofanypartstotheequipment.
11.Thewarrantyshallalsonotcovertheexpensesofpackingandfreightinconnectionwithreplacementdeliveries
madetothebuyerandthecostforthesameshallbebornebythebuyer.
12.Allreplacementssuppliedunderthiswarrantywillbeonthebasisoftheseller’soptionsubjecttoavailabilityof
requiredimportlicenseorcustom’sclearancepermitwhereverapplicable.
13.Allpartsfoundtobedefectiveandreplacedbythecompany/sellershallbecomeitsproperty.Ineveryinstance,
itshallbethebuyer’sresponsibilitytosendthefailedpartsdulypackedtothecompany’sregionalofce/factory
onfreightpaidbasis.Incaseofdefault,nowarrantyshallbepaidforthepartscoveredtherein.
14.ItshallbeobligatoryonthepartofthebuyertouseonlygenuineCNHspareparts,recommendedhydraulicoil
transmissionoil,greaseandlubricantsetc.Furtheritshallalsobeobligatorytoassemblepartsinaccordance
withtheguidelinesgivenbythecompany/seller.
15.Non-conformanceoftheaboveshallautomaticallyandirrevocablyvoidthewarranty.
16.Pleaserefertotheauthorizeddealerregardingfreeservicesavailable.Strictadherencetotheinstructionsgiven
thereinisnecessary.
17.Nowarrantyisapplicableforaccidentsandfailurescausedduetonegligenceofthemachineoperator.
18.TheCompanyreservestherighttomakechangesindesignorimprovementsonthemachinesanytimewithout
incurringanyobligationstoincorporatesuchchangesorimprovementsonmachinespreviouslysuppliedbythe
company.
NOTE:Eachmachineissuppliedcompletewithacopyofthismanual.Descriptionsandillustrationsprovidedherein
arenotbinding.Themanufacturer,providedthatthebasiccharacteristicsofmachinetypesdescribedandshownin
thismanualremainthesame,reservestherighttochangecomponents,partsandaccessoriessuppliedwithoutany
commitmenttotimelyupdatethispublication,andthisanytimeitdeemsitconvenientforimprovementpurposesor
duetocommercialormanufacturingrequirements.Forexactinformation,pleaseconsultyourdealerorcontactthe
manufacturer'sbranchofces,whoremainatyourdisposalforfurtherhelp.
Warrantyservice
Ourrepresentatives(CASECONSTRUCTIONIndiaServicePersonnel)areatyourdisposaltoassistyouin
maintainingyourmachineinperfectworkingcondition.Ourpersonnelwillcarryoutfourmachineserviceduring
thewarrantyperiod.
•Vibratoryrollerdeliveryandcommissioningservice
•250hService
•500hService
•Endofwarrantyserviceinspectionisat1000h
Theseinspectionsarecompulsoryandfreeofcharge.
Itisabsolutelyessentialtomaintainyourcompactorinoptimumconditionsoastoensuremaximumperformance
overalongperiodoftime,andhence,theseservicesaretobecarriedoutintime.
Aftertheexpiryofwarrantyperiod,oursparepartsandservicepersonnelwillremainatyourdisposalforanyassis-
tanceand/orsupplyoforiginalspareparts,theinterchangeabilityandqualityofwhichareguaranteed.
Oureldservicepersonnelwillorganizetrainingcourseforoperatorsin
•Efcientmachineoperation
•Practicalknowledgeofmaintenancemethods
Whereveryoumaybe,ourrepresentativeisatyourdisposalforanyinformationorhelpyoumayrequireatalltimes.
1-4

1-GENERALINFORMATION
Productidentication
Recordthemachineandpartidenticationnumbers,ifneeded,givethesenumberstoyourDealerwhenyouneed
partsorinformationforyourmachine.Keeparecordofthesenumbersandyourmanufacturer’sstatementororigin
inasafeplace.Ifthemachineisstolen,reportthenumberstoyourlocallawenforcementagency.
Machineidentication
Yourmachineidenticationplateismountedonsteering
column.
PTIL17COM1004AA1
Engineidenticationplate
PTIL17COM1005AA2
Somemajorcomponentsofthemachinehavetheirownidenticationplates/stickers,whichareavailableonthese
individualcomponents.
Itisnecessarytoquotetheserialnumbersprovidedontheidenticationplatesofthemajorcomponentslikeengine,
chassiswheneveranyservice/partsassistanceisrequired.
1-5

1-GENERALINFORMATION
Right,left,front,andrearofthemachine
PTIL14COM0013FC1
ATopviewCSideview
BRearviewDFrontview
1-6