Case F5DFL413A A001 Series User manual

PrintedinU.S.A.
Copyright © 2012 CNHAmerica LLC. All Rights Reserved.
CaseisaregisteredtrademarkofCNH America LLC.
Racine Wisconsin 53404 U.S.A.
Part number 84496807
1st edition English
April 2012
SERVICE MANUAL
F5DFL413A*A001 / F5DFL413A*A002 /
F5DFL413B*A006 / F5DFL413C*A003 /
F5DFL413D*A003 / F5DFL413D*A004 /
F5HFL413A*A001 / F5HFL413B*A001 /
F5HFL413B*A002 / F5HFL413C*A001
Tier 4a
Engine

Contents
INTRODUCTION
Engine.......................................................................................10
Engineandcrankcase....................................................................10.001
Cylinderheads...........................................................................10.101
Panandcovers...........................................................................10.102
Crankshaftandywheel..................................................................10.103
Connectingrodsandpistons.............................................................10.105
Valvedriveandgears....................................................................10.106
Fuellters................................................................................10.206
Fuelinjectionsystem.....................................................................10.218
Turbochargerandlines...................................................................10.250
Intakeandexhaustmanifoldsandmufer................................................10.254
Enginelubricationsystem................................................................10.304
Enginecoolingsystem...................................................................10.400
Oilcoolerandlines.......................................................................10.408
Fananddrive.............................................................................10.414
ExhaustGasRecirculation(EGR)exhausttreatment....................................10.501
Electricalsystems.......................................................................55
Enginecoolingsystem...................................................................55.012
Engineoilsystem.........................................................................55.013
Engineintakeandexhaustsystem.......................................................55.014
Enginecontrolsystem....................................................................55.015
Enginestartingsystem...................................................................55.201
Coldstartaid.............................................................................55.202
Alternator.................................................................................55.301
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Ecologyandtheenvironment......................................................3
Safetyrules.....................................................................................4
Basicinstructions-Importantnoticeregardingequipmentservicing...........................5
Basicinstructions-Shopandassembly........................................................6
Torque-Minimumtighteningtorquesfornormalassembly.....................................8
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INTRODUCTION
Foreword-Ecologyandtheenvironment
Soil,air,andwaterarevitalfactorsofagricultureandlifeingeneral.Whenlegislationdoesnotyetrulethetreatment
ofsomeofthesubstancesrequiredbyadvancedtechnology,soundjudgmentshouldgoverntheuseanddisposalof
productsofachemicalandpetrochemicalnature.
NOTE:Thefollowingarerecommendationsthatmaybeofassistance:
•Becomeacquaintedwithandensurethatyouunderstandtherelativelegislationapplicabletoyourcountry.
•Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,antifreeze,cleaning
agents,etc.,withregardtotheireffectonmanandnatureandhowtosafelystore,use,anddisposeofthese
substances.
•Agriculturalconsultantswill,inmanycases,beabletohelpyouaswell.
Helpfulhints
•Avoidllingtanksusingcansorinappropriatepressurizedfueldeliverysystemsthatmaycauseconsiderable
spillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostofthemcontainsubstancesthatmay
beharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhendrainingoffusedenginecoolantmixtures,engine,gearboxandhydraulicoils,brakeuids,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storethemsafelyuntiltheycanbedisposedofin
aproperwaytocomplywithlocallegislationandavailableresources.
•Moderncoolantmixtures,i.e.antifreezeandotheradditives,shouldbereplacedeverytwoyears.Theyshould
notbeallowedtogetintothesoil,butshouldbecollectedanddisposedofproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmos-
phere.YourCNHdealerorairconditioningspecialisthasaspecialextractorforthispurposeandwillhaveto
rechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringweldingaspenetratingweldsplattermayburnaholeorweakenthem,allowingthelossof
oils,coolant,etc.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
Throughoutthismanualandonmachinedecals,youwillndthesignalwordsDANGER,WARNING,andCAUTION
followedbyspecialinstructions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworking
withyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury.The
colorassociatedwithDANGERisRED.
WARNINGindicatesahazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury.
ThecolorassociatedwithWARNINGisORANGE.
CAUTION,usedwiththesafetyalertsymbol,indicatesahazardoussituationwhich,ifnotavoided,couldresult
inminorormoderateinjury.ThecolorassociatedwithCAUTIONisYELLOW.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationwhich,ifnotavoided,couldresultinmachineorpropertydamage.Thecolor
associatedwithNoticeisBLUE.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationwhichclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Basicinstructions-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationcouldnotbeupdatedduetomodicationsofatechnicalorcommercial
type,orchangestothelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourCNHSalesandServiceNetworks.
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INTRODUCTION
Basicinstructions-Shopandassembly
Shimming
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup
therecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue
indicatedoneachshim.
Rotatingshaftseals
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
•Beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes.
•Thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged.
•Positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection
andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal.
•Coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealing
lipandthedustlipondoublelipsealswithgreaseunlessinstructedotherwise.
•Insertthesealinitsseatandpressdownusingaatpunchorsealinstallationtool.Donottapthesealwitha
hammerormallet.
•Whileinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact
withthethrustelement,ifrequired.
•Topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations.
O-ringseals
LubricatetheO-ringsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,
whichwouldjeopardizesealingefciency.
Sealingcompounds
Applyoneofthefollowingsealingcompoundsonthematingsurfaceswhenspecied:SILMATE®RTV1473,or
LOCTITE®RTV598orLOCTITE®INSTANTGASKET587BLUE.Beforeapplyingthesealingcompound,preparethe
surfacesasdirectedonproductcontainerorasfollows:
•Removeanyincrustationsusingametalbrush.
•Thoroughlyde-greasethesurfacesusingalocallyapprovedcleaningagentsuchassafetysolventorbrake
partscleaner.
Spareparts
Onlyuse"CNHOriginalParts"or"CNHParts".
Onlygenuinesparepartsguaranteethesamequality,durationandsafetyasoriginalparts,astheyarethesame
partsthatareassembledduringstandardproduction.Only"CNHOriginalParts"or"CNHParts"canofferthis
guarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation:
•Machinemodel(commercialname)andserialnumber
•Partnumberoftheorderedpart,whichcanbefoundinthe"ServicePartsCatalogue",usedfororderprocessing
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INTRODUCTION
Protectingtheelectrical/electronicsystemsduringchargingorwelding
WARNING
Batteryacidcausesburns.Batteriescontainsulfuricacid.
Avoidcontactwithskin,eyesorclothing.Antidote(external):Flushwithwater.Antidote(eyes):ush
withwaterfor15minutesandseekmedicalattentionimmediately.Antidote(internal):Drinklarge
quantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmediately.
Failuretocomplycouldresultindeathorseriousinjury.W0111A
Toavoiddamagetotheelectronic/electricalsystems,alwaysobservethefollowing:
1.Nevermakeorbreakanyofthechargingcircuitconnections,includingthebatteryconnections,whentheengine
isrunning.
2.Nevershortanyofthechargingcomponentstoground.
3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthemachineoronanyattachments
onthemachine.
•Positiontheweldergroundclampasclosetotheweldingareaaspossible
•Ifweldingincloseproximitytoacomputermodule,thenthemoduleshouldberemovedfromthemachine
•Neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhile
weldingisinprogress
4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryinthemachinewithabattery
charger.
NOTICE:Ifweldingmustbeperformedontheunit,thebatterygroundcablemustbedisconnectedfromthemachine
battery.Theelectronicmonitoringsystemandchargingsystemwillbedamagedifthisisnotdone.
Removethebatterygroundcable.Reconnectthecablewhenweldingiscompleted.
Tools
ThetoolsthatCNHsuggestsandillustratedinthismanualhavebeen:
•SpecicallyresearchedanddesignedforusewithCNHmachines
•Essentialforreliablerepairoperations
•Accuratelybuiltandrigorouslytestedsoastoofferefcientandlong-lastingoperation
Byusingthesetools,repairpersonnelwillbenetfrom:
•Operatinginoptimaltechnicalconditions
•Obtainingthebestresults
•Savingtimeandeffort
•Workinginsafeconditions
NOTE:Theterms"front","rear","right-hand"and"left-hand"(whenreferredtodifferentparts)aredeterminedfrom
therear,facinginthedirectionoftravelofthemachineduringoperation.
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