Case WX145 User manual

Printed in Italy
WX145, WX165, WX185
Printed in Italy *Tier III*
Operator’s Manual
87590052 EN
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SUMMARY OF SECTIONS
1 - INTRODUCTION, SAFETY, PLATES AND DECALS
2 - CONTROLS AND INSTRUMENTS
3 - OPERATING THE MACHINE
4 - SUPPLIES AND SERVICE CHART
5 - TROUBLESHOOTING
6-STORAGE
7 - ACCESSORIES
8 - DATA AND TECHNICAL SPECIFICATIONS
9 - ALPHABETICAL INDEX
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SAFETY INSTRUCTION
This warning symbol points out important
messages involving your safety.
Carefully read the safety rules contained herein
and follow advised precautions to avoid potential
hazards and to safeguard your safety and personal
integrity.
In this manual you will find this symbol together
with the following key-words:
The non compliance with the warning preceded by
the above mentioned key-words (WARNING and
DANGER) can cause serious accidents or even the
death of the persons involved.
Moreover in the present Manual have been given
some instructions with texts in italics, preceded by
the words NOTE and CAUTION:
NOTE: it emphasizes and underlines to the
operator the correct technique or correct procedure
to follow.
SWARNING S
This symbol warns about the possibility of potential
damages to the machine that can involve the
operator’s safety.
SDANGER S
With specific warnings about potential dangers for
the operator’s or other persons integrity directly or
indirectly involved.
S
SCAUTION S
It warns the operator of a possible hazard of
machine damage in case he does not follow a
determined procedure.
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INDEX
SECTION 1
INTRODUCTION, SAFETY, PLATES AND DECALS .................................................................................1-1
FOREWORD.............................................................................................................................................. 1-1
SAFETY INSTRUCTIONS ......................................................................................................................... 1-2
GENERAL SAFETY INSTRUCTIONS.................................................................................................... 1-2
DESIGNATED USE ................................................................................................................................ 1-3
NOISE LEVELS ...................................................................................................................................... 1-4
LEVEL OF VIBRATIONS TRANSMITTED TO THE OPERATOR.......................................................... 1-5
BEFORE OPERATING THE MACHINE ................................................................................................. 1-6
OPERATING THE MACHINE................................................................................................................. 1-8
TRAVEL................................................................................................................................................ 1-10
TRAVELLING ON PUBLIC ROADS ..................................................................................................... 1-12
JOB SITE OPERATION........................................................................................................................ 1-16
PARKING THE MACHINE.................................................................................................................... 1-18
LOADING THE MACHINE ON A TRAILER.......................................................................................... 1-19
MACHINE TRANSPORT ...................................................................................................................... 1-20
UNLOADING THE MACHINE FROM A TRAILER................................................................................ 1-21
MAINTENANCE AND ADJUSTMENTS................................................................................................ 1-22
PREVENTION OF FIRE OR EXPLOSIONS......................................................................................... 1-25
PREVENTION OF BURNS ................................................................................................................... 1-26
PRECAUTIONS FOR WASTE DISPOSAL........................................................................................... 1-27
MAIN COMPONENTS ............................................................................................................................. 1-28
PLACING BOOM ATTACHMENT.........................................................................................................1-28
MONOBOOM ATTACHMENT .............................................................................................................. 1-29
COMPONENTS IDENTIFICATION PLATES........................................................................................... 1-32
MACHINE ............................................................................................................................................. 1-32
ENGINE ................................................................................................................................................ 1-32
CAB ...................................................................................................................................................... 1-33
CE-MARK ............................................................................................................................................. 1-33
PUMP ................................................................................................................................................... 1-34
AXLES .................................................................................................................................................. 1-34
CONTROL VALVE................................................................................................................................ 1-34
DECALS................................................................................................................................................... 1-35
NOISE LEVEL DECAL ......................................................................................................................... 1-35
POSITION OF DECALS ....................................................................................................................... 1-36
HAND SIGNALS ...................................................................................................................................... 1-43
SECTION 2
CONTROLS AND INSTRUMENTS.............................................................................................................. 2-1
SWITCHES AND PUSH-BUTTONS .......................................................................................................... 2-1
“BUZZER”: ACOUSTIC WARNING SIGNAL .......................................................................................... 2-7
CONTROLS AND PEDALS ....................................................................................................................... 2-8
MULTI-FUNCTION DISPLAY .................................................................................................................. 2-11
OPERATING MODE ............................................................................................................................. 2-17
MAIN MENU ......................................................................................................................................... 2-18
CONDITIONS OF USE......................................................................................................................... 2-19
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INDEX
DISPLAY SETTING, MAIN MENU ....................................................................................................... 2-20
CONTRAST .......................................................................................................................................... 2-21
BRIGHTNESS ...................................................................................................................................... 2-22
TIME ..................................................................................................................................................... 2-23
UNITS ................................................................................................................................................... 2-26
SYMBOLS ............................................................................................................................................ 2-28
STARTER SWITCH ................................................................................................................................. 2-29
RADIO ..................................................................................................................................................... 2-31
CAB ......................................................................................................................................................... 2-32
ENTRY AND EXIT ................................................................................................................................ 2-32
DOOR OPENING ................................................................................................................................. 2-32
DOOR CLOSING.................................................................................................................................. 2-33
SIDE WINDOW..................................................................................................................................... 2-33
FRONT WINDOW................................................................................................................................. 2-34
EMERGENCY EXIT.............................................................................................................................. 2-35
WINDSCREEN WIPER AND WASHER ............................................................................................... 2-35
FLOODLAMPS ..................................................................................................................................... 2-36
DOCUMENTS STORAGE BOX, FIRST-AID KIT, WARNING TRIANGLE AND
FIRE-EXTINGUISHER ......................................................................................................................... 2-37
SUNBLIND............................................................................................................................................ 2-37
CAB LIGHTING .................................................................................................................................... 2-38
AUXILIARY SOCKET ........................................................................................................................... 2-38
STEERING COLUMN........................................................................................................................... 2-39
VENTILATION, HEATING AND AIR CONDITIONING (OPTIONAL)....................................................... 2-40
VENTILATION (air from outside) .......................................................................................................... 2-40
HEATING.............................................................................................................................................. 2-42
AIR CONDITIONING (OPTIONAL)....................................................................................................... 2-43
SERVICE AND PARKING BRAKES........................................................................................................ 2-45
SERVICE BRAKE................................................................................................................................. 2-45
PARKING BRAKE ................................................................................................................................ 2-46
OPERATOR’S SEAT ............................................................................................................................... 2-47
OPERATOR’S SEAT WITH PNEUMATIC SUSPENSION ................................................................... 2-47
SEAT BELT ............................................................................................................................................. 2-52
SECTION 3
OPERATING THE MACHINE....................................................................................................................... 3-1
GENERAL INSTRUCTIONS...................................................................................................................... 3-1
BEFORE OPERATING THE MACHINE ................................................................................................. 3-1
OPERATING THE MACHINE ................................................................................................................. 3-1
RUNNING-IN PERIOD ........................................................................................................................... 3-2
AFTER DAILY OPERATION - PARKING ............................................................................................... 3-3
START-UP ................................................................................................................................................. 3-4
START-UP IMMOBILIZER ..................................................................................................................... 3-4
START-UP.............................................................................................................................................. 3-9
ASSISTED STARTING (JUMP-STARTING) ........................................................................................ 3-11
ENGINE SHUT OFF ............................................................................................................................. 3-13
TRAVEL................................................................................................................................................... 3-14
BEFORE STARTING THE TRAVEL..................................................................................................... 3-14
BASIC POSITION................................................................................................................................. 3-14
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INDEX
BASIC SETTING .................................................................................................................................. 3-16
TRAVEL................................................................................................................................................ 3-18
GEARBOX - GEAR CHANGE .............................................................................................................. 3-21
TRAVEL WITH LOAD APPLIED TO CRANING HOOK........................................................................ 3-23
FLOATING AXLE BLOCKING AND UNBLOCKING............................................................................. 3-24
WORKING OPERATION ......................................................................................................................... 3-25
SAFETY INSTRUCTIONS .................................................................................................................... 3-25
BEFORE BEGINNING THE WORK...................................................................................................... 3-26
HOLDING AND RELEASING THE UPPER STRUCTURE SLEW ....................................................... 3-31
POWER BOOST FUNCTION - POWER BOOST................................................................................. 3-37
LEVELLING MODE .............................................................................................................................. 3-39
HYDRAULIC DAMPING ....................................................................................................................... 3-41
STABILIZATION OF THE MACHINE....................................................................................................3-43
WORKING WITH STANDARD BUCKET OR CLAMSHELL................................................................. 3-46
WORKING STAGES............................................................................................................................. 3-48
OPERATING THE MACHINE WITH COLD WEATHER.......................................................................... 3-51
COLD START - PREHEATING............................................................................................................. 3-52
OPERATING THE MACHINE WITH HOT WEATHER ............................................................................ 3-54
MACHINE RECOVERY AND TOWING................................................................................................... 3-55
SECURE THE MACHINE ..................................................................................................................... 3-56
WORKING ATTACHMENT...................................................................................................................... 3-59
PLACING BOOM ATTACHMENT.........................................................................................................3-60
WORKING ATTACHMENT WITH OFF-SET BOOM ............................................................................ 3-63
BUCKET ............................................................................................................................................... 3-64
BUCKET DISASSEMBLY AND ASSEMBLY ........................................................................................ 3-66
BUCKETS TEETH - CHANGE.............................................................................................................. 3-67
SECTION 4
SUPPLIES AND SERVICE CHART............................................................................................................. 4-1
SUPPLIES AND SERVICE CHART........................................................................................................... 4-1
FUEL....................................................................................................................................................... 4-2
HYDRAULIC OIL .................................................................................................................................... 4-3
SAFETY INSTRUCTIONS ......................................................................................................................... 4-5
WORKING HOURS / INTERVALS ............................................................................................................ 4-6
MAINTENANCE INTERVALS CHART ...................................................................................................... 4-7
CHECKS BEFORE START-UP AND BEFORE EACH WORKING SHIFT (10 HOURS) ........................ 4-10
MACHINE GENERAL INSPECTION .................................................................................................... 4-10
SERVICE BRAKE ................................................................................................................................. 4-11
PARKING BRAKE ................................................................................................................................ 4-11
UPPER STRUCTURE HOLDING BRAKE............................................................................................ 4-12
LIGHTS................................................................................................................................................. 4-12
CONTROLS AND LAMPS OPERATION.............................................................................................. 4-12
ENGINE OIL - LEVEL........................................................................................................................... 4-13
HYDRAULIC OIL TANK - LEVEL ......................................................................................................... 4-13
FUEL TANK - LEVEL............................................................................................................................ 4-15
COOLING SYSTEM LIQUID - LEVEL .................................................................................................. 4-17
SCREEN WASHER LIQUID - LEVEL................................................................................................... 4-19
WORKING ATTACHMENT - GREASING............................................................................................. 4-20
OFF-SET BOOM - GREASING ............................................................................................................ 4-21
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INDEX
TYRES - PRESSURE CHECK ............................................................................................................. 4-22
TYRES - NUTS TIGHTENING.............................................................................................................. 4-24
WEEKLY SERVICE (50 HOURS)............................................................................................................ 4-25
CAB AIR FILTER - CLEANING ............................................................................................................ 4-25
AIR FILTER - CLEANING..................................................................................................................... 4-26
AIR INTAKE LINE - CHECK ................................................................................................................. 4-28
MULTI-COOLER - CLEANING ............................................................................................................. 4-28
FUEL SYSTEM - AIR BLEEDING AND WATER DRAINING ............................................................... 4-29
FUEL FILTER/S - WATER DRAINING ................................................................................................. 4-32
SLEWING GEARBOX - OIL LEVEL .....................................................................................................4-33
BATTERIES - LEVEL - CHARGE CHECK AND CLAMPS TIGHTENING............................................ 4-34
SLEWING BEARING CUPS AND AXLE FLOATING PINS - GREASING............................................ 4-37
QUICK COUPLER - GREASING.......................................................................................................... 4-38
MONTHLY SERVICE (250 HOURS) ....................................................................................................... 4-39
ENGINE OIL FILTER - CHANGE ......................................................................................................... 4-39
FUEL FILTER/S - CHANGE ................................................................................................................. 4-40
HYDRAULIC OIL RETURN FILTER - CHANGE .................................................................................. 4-41
STEERING AXLE - OIL LEVEL ............................................................................................................ 4-42
TRAVEL GEARBOXES - OIL LEVEL ................................................................................................... 4-43
RIGID AXLE AND GEARBOX - OIL LEVEL ......................................................................................... 4-44
AIR CONDITIONING SYSTEM ............................................................................................................ 4-45
BLADE AND STABILIZERS JOINTS, CARDAN SHAFT, STEERING TRUNNION PINS -
GREASING........................................................................................................................................... 4-46
FLOATING AXLE LOCKING CYLINDERS CONTACT FACES - LUBRICATION ................................ 4-47
SERVICE EVERY 12 MONTHS (500 HOURS) ....................................................................................... 4-48
ENGINE REVOLUTIONS SENSOR - CLEANING ............................................................................... 4-48
DRIVE BELTS - CHECK....................................................................................................................... 4-49
ENGINE OIL - CHANGE....................................................................................................................... 4-50
SLEWING BEARING - SCREW TIGHTENING CHECK....................................................................... 4-51
SLEWING BEARING TEETH - GREASING ......................................................................................... 4-52
SLEWING GEARBOX - SCREWS TIGHTENING CHECK................................................................... 4-52
SERVICE AFTER 1000 HOURS ............................................................................................................. 4-53
CAB AIR FILTER - CHANGE ............................................................................................................... 4-53
WINDSCREEN BLADES - CHANGE ................................................................................................... 4-53
ENGINE BRACKETS - SCREWS TIGHTENING CHECK.................................................................... 4-54
ENGINE BELT TENSIONER - CHECK ................................................................................................ 4-54
AIR FILTER - REPLACEMENT OF MAIN FILTER ELEMENT AND OF
SAFETY ELEMENT.............................................................................................................................. 4-55
HYDRAULIC SYSTEM BLEEDING VALVE - CHANGE ....................................................................... 4-56
STEERING AXLE - OIL CHANGE........................................................................................................ 4-56
RIGID AXLE AND GEARBOX - OIL CHANGE..................................................................................... 4-58
SERVICE BRAKE - PLATES CHECK .................................................................................................. 4-60
PILOT CONTROL FILTER - CHANGE................................................................................................. 4-61
AIR CONDITIONING SYSTEM - CLEANING AND OPERATION CHECK -
COMPRESSOR BELT CHANGE ......................................................................................................... 4-61
SERVICE AFTER 3000 HOURS ............................................................................................................. 4-65
HYDRAULIC OIL TANK - CLEANING AND OIL CHANGE .................................................................. 4-65
HYDRAULIC SYSTEM - AIR BLEEDING............................................................................................. 4-67
ENGINE - CHECK AND ADJUSTMENT OF VALVES CLEARANCE .................................................. 4-67
COOLING SYSTEM LIQUID - CHANGE .............................................................................................. 4-68
FUEL TANK - CLEANING .................................................................................................................... 4-69
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INDEX
SLEWING GEARBOX - OIL CHANGE ................................................................................................. 4-70
SERVICE WHEN NECESSARY .............................................................................................................. 4-71
MACHINE - CLEANING........................................................................................................................ 4-71
WINDSCREEN WIPER - CHECK AND CLEANING............................................................................. 4-73
DRIVE BELT - CHANGE ...................................................................................................................... 4-73
INJECTORS - REPLACEMENT ........................................................................................................... 4-74
HYDRAULIC SYSTEM AND TANK - PRESSURE RELEASE.............................................................. 4-74
TYRES - CHANGE ............................................................................................................................... 4-76
SERVICE BRAKE - AIR BLEEDING..................................................................................................... 4-78
STEERING ADJUSTMENT .................................................................................................................. 4-78
AXLE FLOATING LOCKING CYLINDERS - AIR BLEEDING............................................................... 4-79
FUSES - REPLACEMENT.................................................................................................................... 4-80
BULBS - REPLACEMENT .................................................................................................................... 4-83
BATTERIES - REPLACEMENT............................................................................................................ 4-87
BUCKETS TEETH - CHANGE.............................................................................................................. 4-88
CLAMSHELL - WEAR CHECK ............................................................................................................. 4-89
SECTION 5
TROUBLESHOOTING ................................................................................................................................. 5-1
ERRORS INDICATION ON THE DISPLAY ............................................................................................ 5-2
ENGINE ..................................................................................................................................................... 5-3
STEERING SYSTEM................................................................................................................................. 5-6
BRAKES SYSTEM..................................................................................................................................... 5-7
SERVICE BRAKE ................................................................................................................................... 5-7
PARKING BRAKE .................................................................................................................................. 5-7
HYDRAULIC SYSTEM .............................................................................................................................. 5-8
TRAVEL ................................................................................................................................................... 5-10
SLEWING ................................................................................................................................................ 5-11
FLOATING AXLE BLOCKING ................................................................................................................. 5-12
STABILIZERS .......................................................................................................................................... 5-13
HYDRAULIC HAMMER ........................................................................................................................... 5-15
CLAMSHELL BUCKET ............................................................................................................................ 5-16
AXLES ..................................................................................................................................................... 5-17
CENTRALIZED LUBRICATION PUMP ................................................................................................... 5-19
HEATING/AIR CONDITIONING SYSTEM............................................................................................... 5-21
SYSTEM ............................................................................................................................................... 5-21
COOLING SYSTEM ............................................................................................................................. 5-22
BLOWER .............................................................................................................................................. 5-23
SECTION 6
STORAGE .................................................................................................................................................... 6-1
MACHINE STORAGE............................................................................................................................. 6-1
ENGINE STORAGE ............................................................................................................................... 6-1
BATTERIES STORAGE ......................................................................................................................... 6-2
RECOMMISSIONING THE MACHINE AFTER PROLONGED STORAGE............................................ 6-2
DECOMMISSIONING OF THE MACHINE ............................................................................................. 6-3
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INDEX
SECTION 7
ATTACHMENTS........................................................................................................................................... 7-1
HYDRAULIC HAMMER ............................................................................................................................. 7-1
HYDRAULIC HAMMER SELECTION..................................................................................................... 7-1
SAFETY INSTRUCTIONS...................................................................................................................... 7-1
USE OF HYDRAULIC HAMMER............................................................................................................ 7-3
HYDRAULIC SHEARS .............................................................................................................................. 7-8
SELECTING THE HYDRAULIC SHEARS.............................................................................................. 7-8
SAFETY INSTRUCTIONS...................................................................................................................... 7-8
USE OF HYDRAULIC SHEARS........................................................................................................... 7-10
HYDRAULIC QUICK COUPLER ............................................................................................................. 7-15
SAFETY INSTRUCTIONS.................................................................................................................... 7-15
QUICK ASSEMBLY AND DISASSEMBLY ........................................................................................... 7-17
HANDLING OF LOADS ........................................................................................................................ 7-19
CLAMSHELL BUCKET ............................................................................................................................ 7-20
SAFETY INSTRUCTIONS.................................................................................................................... 7-20
CLAMSHELL BUCKET ASSEMBLY .................................................................................................... 7-20
CLAMSHELL BUCKET DISASSEMBLY .............................................................................................. 7-22
PARAMETERS SETTING .................................................................................................................... 7-23
SWITCHING OVER FROM STANDARD TO CLAMSHELL BUCKET.................................................. 7-23
ROTARY CUTTER .................................................................................................................................. 7-25
SAFETY INSTRUCTIONS.................................................................................................................... 7-25
USE OF THE ROTARY CUTTER......................................................................................................... 7-26
CRANING HOOK..................................................................................................................................... 7-30
SAFETY INSTRUCTIONS.................................................................................................................... 7-30
USE OF THE CRANING HOOK ........................................................................................................... 7-30
OVERLOAD WARNING SYSTEM........................................................................................................... 7-31
BREAK PROTECTION VALVES ............................................................................................................. 7-33
REAR FLOODLAMPS ............................................................................................................................. 7-34
ROTARY LIGHT ...................................................................................................................................... 7-35
SINGLE LIGHT ..................................................................................................................................... 7-35
DOUBLE LIGHT ................................................................................................................................... 7-35
SWITCHING ON AND OFF .................................................................................................................. 7-35
FUEL TRANSFER PUMP ........................................................................................................................ 7-36
CAB PROTECTIONS............................................................................................................................... 7-38
BLADE PROTECTION............................................................................................................................. 7-38
TRANSPORT BRACKET FOR CLAMSHELL.......................................................................................... 7-38
CENTRALIZED LUBRICATION............................................................................................................... 7-39
SAFETY INSTRUCTIONS.................................................................................................................... 7-39
OPERATION......................................................................................................................................... 7-39
MANUAL FILLING PUMP..................................................................................................................... 7-42
MOTORIZED FILLING PUMP .............................................................................................................. 7-43
SECTION 8
DATA AND TECHNICAL SPECIFICATIONS .............................................................................................. 8-1
DIMENSIONS - OPERATING WEIGHTS ..................................................................................................8-1
WX 145 MODELS................................................................................................................................... 8-1
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INDEX
WX 165 MODELS ................................................................................................................................... 8-4
WX 185 MODELS ................................................................................................................................... 8-7
DIGGING PERFORMANCE ...................................................................................................................... 8-9
WX 145 MODELS ................................................................................................................................... 8-9
WX 165 MODELS ................................................................................................................................. 8-14
WX 185 MODELS ................................................................................................................................. 8-19
LIFTING CAPACITIES............................................................................................................................. 8-23
HYDRAULIC SYSTEM ............................................................................................................................ 8-24
PUMPS ................................................................................................................................................. 8-24
CYLINDERS (ø for stroke).................................................................................................................... 8-24
SLEWING ................................................................................................................................................ 8-24
TRAVEL ................................................................................................................................................... 8-24
TYRES.................................................................................................................................................. 8-25
BRAKES .................................................................................................................................................. 8-25
STEERING............................................................................................................................................... 8-25
POWER STEERING ............................................................................................................................. 8-25
ELECTRICAL SYSTEM ........................................................................................................................... 8-26
BUCKETS ................................................................................................................................................ 8-26
BUCKETS - WX 145 ............................................................................................................................. 8-26
BUCKETS - WX 165 ............................................................................................................................. 8-26
BUCKETS - WX 185 ............................................................................................................................. 8-26
TIGHTENING TORQUES ........................................................................................................................ 8-27
CENTRALIZED LUBRICATION PUMP (OPTIONAL).............................................................................. 8-27
FUEL SYSTEM ........................................................................................................................................ 8-27
ENGINE ................................................................................................................................................... 8-28
SECTION 9
ALPHABETICAL INDEX.............................................................................................................................. 9-1
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INDEX
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1-1
SECTION 1
INTRODUCTION, SAFETY, PLATES AND DECALS
FOREWORD
The current Operator’s Manual is the user’s guide
for correct run-in, use and maintenance of the
machine.
Carefully read this Operator’s Manual and store it in
the cab for quick location and reference.
Instructions concerning safety, operation and main-
tenance have been developed to permit safe serv-
ice and operation of this machine.
In the event of queries or suggestions relevant to
your machine do not hesitate to address to your
Dealer. Dealers have qualified and trained person-
nel at disposal as well as Original Spares, means
and equipment suitable to carry out all necessary
maintenance.
Do not use this machine for any applications or pur-
poses other than those described in this Manual. If
you use this machine for duties involving the use of
attachments, accessories, or special tools, consult
your Dealer to make sure that the adaptations or
modifications carried out are in conformity with the
machine’s technical specifications and with current
regulations on safety.
Any modifications or adaptations which are not
approved by the Manufacturer may invalidate the
machine’s original conformity with safety require-
ments.
Before entrusting this machine to an operator, make
sure that:
- the operator has received necessary training on
how to operate the machine correctly and safely
in one of our Training Centres or from an
approved organization;
- the operator has read and fully understood the
instructions given in this Manual.
Consult your Dealer to obtain extra manuals or
manuals in other languages.
Your Dealer is at your disposal for any further infor-
mation.
SPARE PARTS
The “non-genuine” spare parts have not been con-
trolled and authorized by the Manufacturer. The
assembly and/or use of such products may have
negative effects on the machine design features
and could impair its operation safety. The Manufac-
turer is not liable for any damage caused by “non-
genuine” spare parts or accessories.
WARRANTY
This machine is under warranty according to the
regulations in force in Your Country and in compli-
ance with the sales agreement drawn up with the
Dealer. The warranty, however, expires if the opera-
tion and maintenance instruction for this machine
and contained in this manual, have not been fol-
lowed.
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SECTION 1
1-2
SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
Carefully read the safety rules contained herein and
follow advised precautions to avoid potential haz-
ards and to safeguard your safety and personal
integrity.
In this manual you will find the following indications:
The non compliance with the warning preceded by
the above mentioned key-words (WARNING and
DANGER) can cause serious accidents or even the
death of the persons involved.
Moreover in the present Manual have been given
some instructions with texts in italics, preceded by
the words NOTE and CAUTION:
NOTE: it emphasizes and underlines to the operator
the correct technique or correct procedure to follow.
Your safety and that of people around you depends
on you. It is essential that you understand this man-
ual for the correct operation, inspection, lubrication
and maintenance of this machine.
Pay particular attention to the “Fundamental safety
instructions” and to all warnings and safety instruc-
tions attached to the machine.
Familiarize yourself with the machine operation and
the operating patterns of the control elements prior
to starting up the machine.
The operators must be fully informed about the
operation and application of this or comparable
machines.
The safety messages in this section concern situa-
tions which may arise during normal machine oper-
ation and maintenance. These safety messages
also indicate the different ways of coping with these
situations. Other safety messages are used
throughout the manual to indicate specific dangers.
Always keep this manual in the storage compart-
ment provided for it. Make sure that it is always
complete and in good condition. Consult your
Dealer to obtain extra manuals.
SWARNING S
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
SDANGER S
With specific warnings about potential dangers for
the operator’s or other persons integrity directly or
indirectly involved.
SCAUTION S
It warns the operator of a possible hazard of
machine damage in case he does not follow a
determined procedure.
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INTRODUCTION, SAFETY, PLATES AND DECALS
1-3
DESIGNATED USE
The machine has been built in accordance with
state-of-the-art standards and the recognized safety
rules. Nevertheless, its use may constitute a risk to
life and limb for the user or third parties or cause
damage to the machine and to other material prop-
erty.
The machine must be used in accordance with its
designated use, by observing the safety and pre-
cautionary rules and by strictly following the operat-
ing instructions. Any functional disorders, especially
those affecting the safety of the machine, should
therefore be rectified immediately.
The excavator equipped with front attachment,
standard bucket or clamshell, is designed solely for
excavating, turning over and loading excavated
soils, sand, gravel, blasted rock, ore, coal and other
raw materials.
The manufacturer/supplier cannot be held responsi-
ble for any damage resulting from other than the
designated use. The risk involved in such misuse
lies entirely with the user.
1
SDANGER S
Using the excavator or its attachments for purposes
other than those stated above, e.g.:
- for lifting or transporting persons;
- as a working platform;
- for lifting crane loads without the attachment
being approved for this purpose;
- for pulling slung loads;
- for driving in posts, supports, sheet-piles, without
the attachment being approved for this purpose;
is considered contrary to the designated use.
Improper use may involve a life-threatening risk for
operators or other personnel or may cause injury or
extensive damage.
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SECTION 1
1-4
NOISE LEVELS
Sound power level (acoustic external)
LWA:
WX 145 models: 101 dB (A)
WX 165 models: 102 dB (A)
WX 185 models: 103 dB (A)
Sound power level guaranteed (1), determined in
compliance with European standard 2000/14/EC.
Sound pressure level in the operator’s seat
(acoustic internal)
LpA:
WX 145 models: 76 dB (A)
WX 165 models: 77 dB (A)
WX 185 models: 78 dB (A)
Sound pressure level continuous, measured inside
of cabin with door and windows closed and with the
heater/air conditioner blower operating at 2nd
speed, measured on an identical machine, in com-
pliance with ISO 6396:1992 Standard.
2
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INTRODUCTION, SAFETY, PLATES AND DECALS
1-5
LEVEL OF VIBRATIONS TRANSMITTED
TO THE OPERATOR
The vibration level to the operator depends mainly
on the conditions of the ground where the machine
is being operated and on the use conditions of the
machine and its equipment.
The exposition to vibrations can be remarkably
reduced if the recommendations here below are fol-
lowed:
- use equipment suitable for the machine and the
type of work to be carried out;
- adjust and lock the seat in the correct position;
regularly check for the seat suspensions and carry
out adjustments or maintenance as required;
- carry out regularly the ordinary maintenance of the
machine at scheduled intervals;
- operate the attachment evenly, avoiding sudden
motion or extreme shocks, if possible;
- avoid, as far as possible, to travel on particularly
uneven soils or the impact with possible obsta-
cles.
This machine is equipped with an operator’s seat in
compliance with ISO 7096: 2000 standard.
This guarantees that the operator’s body exposures
to vibrations respect the requirements for protection
against vibrations when the machine is used
according to its destination as explained in this man-
ual.
The weighted average acceleration value to which
the operator’s arms are subjected does not exceed
2.5 m/s2 (8.20 ft/s2).
The weighted average acceleration value to which
the operator’s body is subjected does not exceed
0.5 m/s2 (1.64 ft/s2). These results have been
obtained by using an acceleration gauge during the
ditches excavation works.
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SECTION 1
1-6
BEFORE OPERATING THE MACHINE
Read and assimilate the instructions and warnings
shown in this manual before operating the machine.
The presence of grease, oil, mud or (in winter) ice
on the steps and access handles can cause acci-
dents. Make sure they are always clean.
Remove anything which might hinder visibility.
Clean the windshield, windows and rear view mir-
rors.
Before travelling or working at night, check that the
lighting and signalling systems are operating cor-
rectly.
Make sure the doors and the engine guard are cor-
rectly fastened before undertaking any travel.
Make sure that no loose object or tool is left on the
machine or in the operator’s compartment.
When mounting or dismounting from the machine
always face the machine and use the steps and
access handles on the left-hand side of the
machine.
Wear close fitting clothing and safety equipment
appropriate for the job.
It is necessary to have at disposal:
- safety helmet;
- safety shoes;
- safety goggles, or face shield;
- heavy gloves;
- hearing protection;
- reflective clothing;
- wet weather clothing;
- respirator or filter mask.
Wear close fitting clothing and safety equipment
appropriate for the job. Do not leave anything to the
case. Avoid wearing loose clothing, jewellery, or
other items that can catch on control levers or other
parts of the machine.
To operate the machine in full safety, the operator
should be completely careful. Do not wear radio or
music headphones while operating machine.
SDANGER S
The operator should be the only person on the
machine. Make sure there is nobody on or near the
machine.
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INTRODUCTION, SAFETY, PLATES AND DECALS
1-7
PREPARE FOR EMERGENCIES
Be prepared if a fire starts or an accident occurs.
Keep the first-aid kit and fire extinguisher on hand.
Thoroughly read and understand the label attached
to the fire extinguisher to use it properly.
Establish emergency priority procedures to cope
with fires and accidents.
Keep emergency numbers for doctors, ambulance
service, hospitals and fire department posted near
the telephone.
SEAT BELT
On machines with a seat belt for operator’s safety:
- check the seat belt attached to the operator’s
seat. In the event of damage or after an accident,
have it replaced immediately;
- fasten seat belt before starting to work.
WARM-UP INSTRUCTIONS
In the event of low temperatures, the engine must
undergo the warm-up phase. The engine can be run
at full speed only at the end of the warm-up phase.
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