Castell Salvo SCP+ User manual

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The Salvo Control Panel is designed as part of a safety system to prevent accidental drive aways. The Salvo Control Panel
ensures that the loading bay door cannot be opened before the vehicle airline is disconnected via the Salvo Susie coupling
and the key has been transferred from the coupling to the SCP+.
123
SCP+with bay controls
isolated, ready to receive key.
Insert key and turn clockwise. SCP+with bay controls
energised, ready to open door
and deploy dock leveller.
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Salvo Control Panel (SCP+)
User Guide
The Salvo Control Panel Plus (SCP+) is the main interface between
the Salvo couplings and associated bay door controls. The SCP+
comprises of a wall mounted panel with easy to use Castell
interlock key switch to allow operation of the bay. There is also
panel indication of status and operation. Installation is via plug in
terminals on the internally mounted PCB.
SCP+
Temperature (Operating) Min: -25°C, Max: +55°C
Size 300mm(H) x 220mm(W) x 157mm(D) (172mm with Mounting)
Mounting Hole 160mm(H) x 140mm(W) (Mounting Plate) – M8 Fixings
260mm(H) x 160mm(W) (Enclosure) – M8 Fixings
Material Enclosure – Mild Steel to BS 1449 HR4
Lock Portion – Stainless Steel 304/316
Weight 5.5 kg
Cable Entry Size M20 x 2
Switch Approvals IEC947-1.3 IEC947-5 BS EN60947 VDE 0660
UL Listed TBA
Ingress Protection IP55 Enclosure
Switch Rating Continuous, unattended, remote
Power Supply Required 24VDC
Max Power Consumption 20VA / 20W
Power Frequency 50/60Hz
Relay Specication Max switching voltage 240VAC 6A
Max switching current 6A
Operation
Specications

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Lockout/ Tagout:
Before installing and using your SCP+ unit, a proper lockout/ tagout procedure should be developed for
this unit and related energy sources.
Training:
Only those trained in the proper use of this equipment should be allowed to install, use and maintain it.
Installation:
Proper installation will ensure safe operation and long life of this product.
Never use this product for anything other than its intended purpose.
It is recommended to route cabling via the cable gland access provided at the base of the unit. Remove
knock-outs and t cable glands provided.
Always make connections to this device in accordance with instructions set forth in this manual and any
applicable electrical codes for your area.
A lockable, local disconnect is recommended to properly isolate this unit.
Constantly be aware of vehicle trafc on or near the loading bays.
ESD electrostatic discharge: circuit boards are vulnerable to damage by electrostatic discharge. Before
handling any boards ensure you dissipate your body’s charge.
Operation/ Maintenance:
WARNING – Disconnect Electrical Supply Before Opening Unit.
Never operate this unit with the access door open.
Never place any body parts near exposed electrical components.
Avoid poking/ prodding into unit with tools that can conduct electrical current.
Never force the electrical contacts or key solenoid to manually operate this unit.
Failure to follow this instruction could void the manufacturer’s warranty
Salvo Control Panel (SCP+)
User Guide
When preparing to wire multiple devices together for a “system” conguration, it is best to ensure the correct
operation of each device independently before starting, to help reduce troubleshooting time later in the event of
discrepancy.
Prior to installation, when applying equipment on a new supply circuit, always ensure the correct line voltage
exists and is stable. Remember to shut the power off, after this is checked and before performing any wiring of
the system.
• SPSB (Salvo Power Supply + Beacon)
• SADL (Salvo Automatic Door Lock)
• SBDS (Salvo Bay Door Sensor)
• Trafc Light
• Door Control
• Dock Leveller Control
• Amber Beacon
Component Inputs
Component Outputs
Precautions
Preinstallation Check

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Salvo Control Panel (SCP+)
User Guide
Step 1: Specify location of SADL (inside / outside)
Step 2: Mount SCP+
Step 3: Install multi-core cable
Step 4(1): Install Trafc Lights
Step 4(2): Install SPSB
Step 5(1): Install SADL
Step 5(2): Connect Door Close Limit Interface
Step 6: Connect Auto Door Control Interface
Step 7: Connect Dock Leveller Control Interface.
Step 8: Connect power (24VDC)
1 - Specify Location of SCP+
Before carrying out installation it is extremely important to determine the location of the SCP+.
This would depend on the specic site requirement.
The options being:
• Mounted inside the Warehouse where the warehouse staff controls the Salvo coupling.
• Mounted Outside the Warehouse where the shunters/drivers control the Salvo coupling
• If in any doubt contact the site project manager or the Castell Product Manager.
2 - Mount SCP+
Depending on site conditions, Ideally the SCP+ should be mounted 1.5m above oor level. If mounted
outside the building, it should be mounted beneath the trafc lights.
If mounted inside the building it should be located adjacent to the dock controls.
3 - Install Multi-core Cable
Consideration should be taken on how the cables are going to run to the various peripherals.
An assessment of site conditions needs to be taken to determine the type of cable used. Armoured cable
is suggested for areas of low level of protection against damage by vehicles. CY or SY cable to be used
where there is a good level of protection.
The more peripherals and interface connections need, the more cores are required. Consult the wiring
diagram to determine the number of cores needed. It is suggested the power cabling is run separately
where practicable.
Care should be taken to route and secure all wiring to the Control PCB to avoid interference with the
enclosure locking mechanism.
Steps for installing the SCP+
Installation 1/4

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Salvo Control Panel (SCP+)
User Guide
Installation 2/4
Our standard 24VDC trafc lights are to be used (re SETL).
Connect to Connector 8 Term 7,8,9,10.
9: connect to +ve terminal of red trafc light.
7: connect to +ve terminal of green trafc light.
10 & 8: connect to -ve terminal of both red and green trafc light.
4 (2) - Install SPSB
Mounting Holes:
90mm(H) x 94mm(W) (SPSB) – M5 Fixings
Connections:
Connector 1, Terminals 1, 2 & 3 (SCP+)
1: Connect to +V terminal of PSU
2: Connect to –V terminal of PSU
3: Connect to Earth terminal of PSU
Connector 8, Terminals 5 & 6 (SCP+)
5: Connect to + terminal of Beacon connector block
6: Connect to – terminal of Beacon connector block
4 (1) - Install trafc Lights

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Salvo Control Panel (SCP+)
User Guide
If locating the SCP+ outside, nd a suitable route for
the cable through the building wall, and drill cable
hole as shown.
Typical SCP+ installation location using mounting
plate.
Typical SCP+installation location outside warehouse.
Typical SCP+ installation location outside warehouse
on pedestal.
Installation 3/4
Our standard 24V door locks are to be used (re SADL).
Connect to terminal 1, 2, 3 & 4 of Connector 2 and terminal 10 of Connector 8.
Connector 2: terminal 1 connect to terminal 2 of SADL (Door Lock)
Connector 2: terminal 2 connect to terminal 14 of SADL (Door Lock)
Connector 2: terminal 3 connect to terminal 4 of SADL (Door Lock)
Connector 8: terminal 4 connect to terminal 3 of SADL (Door Lock)
Connector 8: terminal 10 connect to terminal 1 of SADL (Door Lock)
4 (2) - Install SPSB
5(1) - Install SADL

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Salvo Control Panel (SCP+)
User Guide
5(2) - Connect Door Close Limit Interface
In the case of an automatic door there is not a requirement for the SADL however there is a requirement for
a signal from the door control panel to indicate the bottom limit.
Connector 2 terminal 1 & 2: connected to bottom limit volt free contacts of the Door control panel.
6 - Auto Door Control Interface
It is the case of an automatic door it is necessary to prevent opening of the door when the Castell Key is in
the free position.
Connect to Connector 2 terminal 7 & 8:
The 7 & 8 terminals to be connected in series with the Door up push button wiring. OR:
The 7 & 8 terminals to be connected across the door inhibit terminal of the Door control panel.
Please note that the SCP+is a failsafe device therefore if there is a failure then the door cannot be opened.
7 - Connect Dock Leveller Control Interface
It may be necessary to prevent activation of the dock leveler when the door is closed.
Connect to terminal 5 & 6 Connector 2.
The 9 & 10 terminals to be connected in series with the Dock leveler raise push button wiring. Please note
that if there is a power failure, then the dock leveller cannot be raised.
8 - Power Supply Input
Connect 230/110VAC supply to SPSB (supply to be fused at 3A)
Connect Live to L (AC) terminal of PSU
Connect Neutral to N (AC) terminal of PSU
Connect Earth to Earth terminal of PSU
Means of Isolation should be located adjacent to the device and should be clearly marked and
easily accessible.
9 - Check Functions
Check all Functions
The SCP+ internal fuse is located above the PCB, adjacent to connector TB4, marked “F/Panel Fuse”
Fuse Rating; 3Amp GSL003 Ø5 x 20mm Time-Lag Glass Tube Fuse (RS668-6007)
10 - Fuse Replacement
Installation 4/4

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Salvo Control Panel (SCP+)
User Guide
Connect ID Description Power Rating Cable Size
24VDC 24VDC power connections Connector 1 Term 1 & 2 20w 1.5mm²
Connect ID Description Cable Size
SADL/Door Closed Solenoid controlled door lock or the door closed contact in the door control panel. 1.5mm²
Connect ID Description Power Rating Cable Size
Auto Door N/O contacts to interlock with the door. 6A 1.5mm²
Dock Leveller N/O contacts to interlock with the Dock leveller. 6A 1.5mm²
Trafc Light Change over contacts to control the trafc lights (24VDC). 6A 1.5mm²
Beacon N/O contacts to control beacon (24VDC). 6A 1.5mm²
Aux 1 Change over contacts to control other peripherals. 6A 1.5mm²
Function Condition
Key Free
Door de-activated
SADL de-energized
Trafc light green
Orange beacon OFF
Dock leveler de-activated
Vehicle restraint de-activated
SCP+ lights (Green if ext, Red if int)
Key Trapped, Door Closed
Door activated but not yet opened
SADL energized but not yet opened
Trafc light green
Orange beacon ON
Dock leveler de-activated
Vehicle restraint activated
SCP+ lights (Green if ext, Red if int)
Key Trapped, Door Open
Door activated and opened
SADL energized and unbolted
Trafc light red
Orange beacon ON
Dock leveler activated
Vehicle restraint activated
SCP+ lights (Red if ext, Green if int)
Function
Wiring

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Salvo Control Panel (SCP+)
User Guide
Wiring Diagram

Order Information
Please advise part number and symbol when ordering.
(** mandatory information)
Part Number** Symbol**
007007 please advise
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Salvo Control Panel (SCP+)
User Guide