Castex PX-1500HPH Product manual

Carpet Extractor with Heat
608701
Rev. 00 (06-99)
Model No.:
608218
PX-1500HPH
Operator and Parts Manual
FAX: [phone]
CUSTOMER SERVICE: 1–800-964–9644
CASTEX
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
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OPERATION
PX-1500HPH (06–99) 3
This manual is furnished with each new model. It
provides necessary operation and machine
maintenance instructions and an illustrated parts list.
Read this manual completely and understand the
machine before operating or servicing it.
Use the illustrated Parts Lists to order parts. Before
ordering parts or supplies, be sure to have your
machine model number and serial number handy.
Parts and supplies may be ordered by phone or mail
from any authorized parts and service center,
distributor or from any of the manufacturer’s
subsidiaries.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care.
SThe machine is maintained regularly - per the
machine care instructions provided.
SThe machine is maintained with manufacturer
supplied or equivalent parts.
MACHINE DATA
Pleasefill out at time of installation for future reference.
Model No.-
Install. Date -
Serial No.-
E1999 Tennant Company Printed in U.S.A.
TABLE OF CONTENTS
SAFETY PRECAUTIONS 4. . . . . . . . . . . . . . . . . . . . . . .
MACHINE SETUP 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING FLOOR TOOL 6. . . . . . . . . . . . . . . . . . . . .
OPERATING HAND TOOL 7. . . . . . . . . . . . . . . . . . . . . .
DRAINING MACHINE 7. . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STORING MACHINE 10. . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED STOCK ITEMS 10. . . . . . . . . . . . . .
TROUBLE SHOOTING 11. . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAM 12. . . . . . . . . . . . . . . . . . . . . .
PARTS LIST 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTIONAL ACCESSORIES 21. . . . . . . . . . . . . . . . . . .
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OPERATION
4PX-1500HPH (03–01)
SAFETY PRECAUTIONS
This machine is suited to clean carpet and upholstery
in an indoor environment and is not constructed for
any other use. Use only recommended accessory
tools and cleaning solutions.
All operators must read, understand and exercise the
following Important Safety Instructions.
The following safety alert symbols are used throughout
this manual as indicated in their description.
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
The following information signals potentially dangerous
conditions to the operator or equipment:
FOR SAFETY:
1. Do not operate machine:
–Unless trained and authorized.
–Unless operator manual is read and
understood.
–In flammable or explosive areas unless
designed for use in those areas.
–With damaged cord or plug.
–If not in proper operating condition.
–In outdoor areas.
–In standing water.
–With the use of additional extension cords.
Only use manufacturer’s extension cord
equipped with machine which has proper
capacity and is grounded.
2. Before operating machine:
–Make sure all safety devices are in place
and operate properly.
3. When using machine:
–Do not run machine over cord.
–Do not pull machine by plug or cord.
–Do not pull cord around sharp edges or
corners.
–Do not unplug by pulling on cord.
–Do not stretch cord.
–Do not handle plug with wet hands.
–Keep cord away from heated surfaces.
–Report machine damage or faulty
operation immediately.
–Follow mixing and handling instructions
on chemical containers.
4. Before leaving or servicing machine:
–Turn off machine.
–Unplug cord from wall outlet.
5. When servicing machine:
–Unplug cord from wall outlet.
–Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
–Use manufacturer supplied or approved
replacement parts.
WARNING: Hazardous Voltage. Shock or
electrocution can result. Always unplug machine
before servicing.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
WARNING: Flammable materials or reactive
metals can cause an explosion or fire. Do not pick
up.
GROUNDING INSTRUCTIONS:
This machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electrical current to
reduce the risk of electric shock. This machine is
equipped with a cord having an
equipment–grounding conductor and grounding
plug. The plug must be plugged into an
appropriate outlet that is properly installed in
accordance with all local codes and ordinances.
Do not remove ground pin, if missing replace plug
before use.
Grounded Outlet
Grounding
Edge/hole
Grounded
3 Hole Outlet
Ground Pin
(120V) (230V/240V)
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OPERATION
PX-1500HPH (04–99) 5
MACHINE SETUP
1. Unscrew and remove front clear lid. Fill solution
tank bladder with 57 L (15 gal) of hot water, 60°C
(140°F) max. Add recommended cleaning agent
to proper dilution ratio (Figure 1).
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
FIG. 1
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
NOTE: After filling solution tank bladder, replace clear
lid and tighten securely. Suction in recovery tank will
overexpand solution tank bladder if lid is not sealed.
ATTENTION: Do not mix powdered chemicals in
extractor’s solution tank bladder. Mix powdered
chemicals thoroughly in a bucket before pouring
into machine. Powders are unlikely to dissolve
completely and can clog solution pump system.
NOTE: If using a bucket to fill and empty machine use
separate buckets. Always use a clean bucket to fill
machine. Dirty water in solution tank bladder will clog
solution pump system.
2. Connect two 7.6 m (25 ft) extension power cords
into machine.
FOR SAFETY: Do not operate machine with the
use of additional extension cords. Only use
manufacturer’s extension cord equipped with
machine which has proper capacity and is
grounded.
3. Plug each extension cord into separate grounded
circuits. Circuit indicator lamp (green) will light
when cords are on separate circuits (Figure 2).
ATTENTION: When plugging extension cords into
receptacles be certain to use separate circuits.
This will prevent a circuit overload. Do not
activate heater if green indicator does not light.
FIG. 2
4. Prime solution pump:
a. Connect bleeder hose onto solution quick
coupler located at front of extractor.
b. Submerge other end of bleeder hose into a
bucket or back into solution tank.
c. Open rear pressure adjustment knob
completely, turn counterclockwise, then turn
pump switch on. As pump runs, air bubbles
should dissipate in solution (Figure 3).
d. Close pressure adjustment knob completely
by turning clockwise and allow pump to
continue running. If properly primed, pressure
should read 200–220 psi.
e. Now attach accessory tool.
NOTE: Whenever extractor runs out of solution while
operating, you must always prime pump before
operating.
FIG. 3
5. Preheat solution. To maintain or to increase
solution temperature before operating extractor,
rotate preheat/clean knob to read “PREHEAT”
(Figure 4). Activate “PUMP”and “HEATER”
switches. Solution temperature will rise
approximately 0.55_C (1_F) per minute with a full
solution tank. Maximum achievable solution
temperature is approximately 66_C (150_F).
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OPERATION
6PX-1500HPH (04–99)
FIG. 4
6. Attach vacuum and solution hose to hose
connectors at front of machine then to floor or
hand tool (Figure 5).
FIG. 5
7. Turn “PUMP”and “HEATER”switches off when
solution reaches up to a maximum temperature of
approximately 66_C (150_F). Rotate preheat/clean
knob to read “CLEAN”(Figure 6). While operating,
the “CLEAN”mode will raise the existing solution
temperature approximately 11_C (20_F) at the
spray tips. Example: A solution tank temperature
of 66_C (150_F) will increase to a maximum
temperature of approximately 77_C (170_F) at
the spray tips.
ATTENTION: DO NOT switch from “PREHEAT”to
“CLEAN”mode when pump switch is activated,
pump and gauge damage may occur (not covered
by warranty). Always turn pump switch off before
turning preheat/clean knob.
FIG. 6
NOTE: In order to get optimum water heat at spray
tips while operating, keep preheat/clean knob in
“CLEAN” mode. Cleaning in “PREHEAT” mode will not
harm machine, this will only prevent optimum water
heat at spray tips.
OPERATING FLOOR TOOL
FOR SAFETY: Do not operate machine unless
operator manual is read and understood.
NOTE: Vacuum carpet before cleaning.
1. Activate “VACUUM”, “PUMP”and “HEATER”
switches.
NOTE: Be certain that circuit indicator light is on to
verify that two separate circuits are being used.
2. Place floor tool so bottom of glide plate or
stainless steel shoes are parallel to floor. Squeeze
trigger and apply downward pressure on floor tool
head and slowly pull tool backwards using both
hands. Release trigger 152 mm (6 in) from end of
stroke (Figure 7).
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
FIG. 7
3. Push floor tool forward over same path with trigger
released when returning for next stroke. Continue
this pull and push method with a slight overlap of
each stroke.
NOTE: For heavily soiled areas, repeat stroke or
change angle of stroke.
ATTENTION: Do not allow water or foam to enter
vacuum motor. Float shut-off screen will not stop
foam intake and vacuum motor damage will result
(not covered by warranty). If foam develops,
remove rear clear lid and pour 30 ml (1 oz) of
anti-foam solution into recovery tank.
4. When finished cleaning, turn off switches and
drain recovery tank (See DRAINING MACHINE).
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OPERATION
PX-1500HPH (04–99) 7
5. Disconnect solution and vacuum hoses from
machine and neatly coil hoses for storing.
ATTENTION: Relieve water pressure from tool
before disconnecting hose. Squeeze trigger for
five seconds after turning off switches.
OPERATING HAND TOOL
FOR SAFETY: Do not operate machine unless
operator manual is read and understood.
NOTE: This machine cleans most synthetic upholstery
very well. Fabrics like Herculon and synthetic velvets
will clean with excellent results. Extraction is not
recommended for most cottons, silks, wools or natural
fiber velvets. Check cleaning instructions sewn in
furniture by manufacturer for further instructions.
Extra caution should be taken with furniture that has
been re–upholstered. Any material under new
upholstery may bleed and discolor new fabric.
NOTE: Vacuum upholstery before cleaning.
1. TEST FABRIC FOR COLORFASTNESS: Pour a
small amount of cleaning solution on a white cloth.
Hold damp portion of cloth against an area of
upholstery which is hidden from view. Hold it
there for 60 seconds. If no color transfers to cloth,
it should be safe to clean. However, always use
your best judgement.
ATTENTION: Be certain the circuit indicator light
is on to verify that two separate circuits are being
used.
2. Activate “VACUUM”, “PUMP”and “HEATER”
switches.
3. Adjust pressure valve knob to read 30 psi on
pressure gauge (Figure 8).
FIG. 8
4. Begin cleaning by squeezing hand tool trigger and
pulling tool backwards (Figure 9).
FIG. 9
NOTE: Be careful not to over wet upholstery. Overlap
your strokes to avoid streaking. Go over clean areas
again using only vacuum to get fabric as dry as
possible.
5. When finished cleaning, drain recovery tank and
rinse tank thoroughly (See DRAINING MACHINE).
6. Disconnect solution and vacuum hoses from
machine and neatly coil hoses for storing.
ATTENTION: Relieve water pressure from tool
before disconnecting hose. Squeeze trigger for
five seconds after turning off switches.
DRAINING MACHINE
TO DRAIN RECOVERY TANK:
NOTE: When solution tank bladder becomes empty,
recovery tank must be emptied.
1. Turn switches off and unplug power cord.
FOR SAFETY: Before leaving or servicing
machine, unplug power cord(s) from wall outlets.
2. Remove drain hose from holder, position hose over
floor drain and twist off knob to drain (Figure 10).
FIG. 10
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OPERATION
8PX-1500HPH (04–99)
NOTE: If using bucket to drain machine, do not use
same bucket for filling clean water bladder!
3. Replace knob tightly before cleaning again.
4. After final draining, remove recovery tank lid and
rinse tank and shut off float screen thoroughly.
TO DRAIN SOLUTION TANK:
1 . To drain remaining solution from solution tank,
disconnect solution hose and attach bleeder hose
(bleeder hose supplied with machine).
ATTENTION: Before disconnecting solution hose
and replacing with bleeder hose, relieve water
pressure from tool before disconnecting hose.
Squeeze trigger for five seconds after turning off
switches.
2. Activate “PUMP”switch. Pump solution into an
empty bucket (Figure 11).
FIG. 11
3. Rinse solution tank with clean water to prevent
odor buildup. Run vacuum motor for 30 seconds
to discharge any moisture. Store extractor with
covers off to promote air circulation.
MAINTENANCE
To keep machine in good working condition, simply
follow machine’s daily, weekly and monthly
maintenance procedures.
WARNING: Hazardous voltage. Shock or
electrocution can result. Unplug power cord(s)
before servicing machine.
For ease of servicing, machine tank is hinged to pivot
away from chassis to allow access to inner components.
Make sure tanks are empty before opening. To open
extractor for servicing, follow these steps:
a. Unplug power cords from wall outlets.
b. Unlatch two latches at front of machine.
c. Lift tank upward, away from chassis (Figure 12).
FIG. 12
DAILY MAINTENANCE
1. Clean machine’s exterior surfaces with a non–
abrasive, nonsolvent cleaner.
2. Drain and rinse tanks thoroughly.
3. Remove any lint buildup from float shut-off screen
(Figure 13).
FIG. 13
4. Remove and rinse bladder tank screen.
5. Check power cords for damage, replace if
necessary. Coil cords neatly after each use.
6. Remove any lodged debris from floor tool.
7. Check spray pattern for clogged spray tips.
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OPERATION
PX-1500HPH (11–99) 9
WEEKLY MAINTENANCE
1. Remove and soak spray tips in a tannin solution.
ATTENTION: Do not use pins, paper clips, etc., to
unplug spray tips. This will damage spray tips.
2. Flush pump system: Use a tannin solution to
dissolve normal alkaline chemical buildup. Follow
steps below:
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
a. Mix 500 ml (16 oz) of tannin solution with 7.6 L
(2 gal) of hot water 60oC (140oF) maximum
inside solution tank.
b. Place a bucket under spray jets to catch
spray.
c. Turn on “PUMP”switch.
d. Squeeze trigger on tool for 30 seconds.
e. Allow solution to remain in system for up to 6
hours in above freezing temperatures.
f. Later, spray out tannin solution into a drain.
Then run 11.4 L (3 gal) of clean water through
system to flush out impurities.
3. Check floor tool for loose shoes. If loose, tap with
rubber mallet.
4. Inspect vacuum hose for holes and loose cuffs.
5. Grease pump: Solution pump must be greased
every 40 hours of operation or monthly, whichever
comes first. Refer to hour meter located below
handle of machine to help you determine when
greasing is necessary. Each new machine is
supplied with a grease gun. (Grease Gun Part No.
190022).
a. To grease pump, release latches on front of
machine and lift tank to access pump.
b. Remove safety cover by pinching tabs and
pulling straight off. You will also need to
remove black plug from front of chassis.
c. Insert grease gun through plug hole (front of
chassis) and onto grease fitting, pump plunger
at most 1 to 2 times. Gun only pumps grease
at last 19 mm (0.75 in) of plunger travel. Be
sure to push plunger all the way down! Do this
slowly to allow grease to enter bearing
(Figure 14).
ATTENTION: Overgreasing pump will damage
seals.
ATTENTION: Do not use an air powered or hand
lever grease gun, they will damage pump.
FIG. 14
d. With a screwdriver, apply a generous dab of
grease to outer diameter of cam bearing at top
and bottom where bearing contacts
connecting rod.
e. Replace grease cover and black plug.
f. Check pump periodically and scrape out (do not
wash out) any excess grease from pump cavity.
MONTHLY MAINTENANCE
1. Inspect cord grips for damage. Replace if
damaged. Neatly coil cords after each use.
2. Inspect tank for cracks.
3. Lubricate casters with a water resistant grease.
EVERY 250 HOURS OF OPERATION
Check vacuum motor for carbon brush wear. Replace
brushes when worn to a length of 10 mm (0.38 in) or
less.
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OPERATION
10 PX-1500HPH (06–99)
STORING MACHINE
Store extractor with clear lids off to promote air
circulation.
ATTENTION: Do not expose to rain. Store indoors.
ATTENTION: DO NOT ALLOW MACHINE TO
FREEZE WITH WATER IN PUMP SYSTEM. This
can crack internal parts and cause damage, which
is not covered by warranty.
STORING MACHINE IN FREEZING
TEMPERATURES
1. Drain tanks thoroughly.
2. Pour 1 L (32 oz) undiluted antifreeze into water
bladder.
3. Place a bucket under spray jets to catch spray.
4. Turn on “PUMP”switch.
5. Squeeze trigger on tool for 30 seconds.
6. Allow antifreeze to remain in system.
RECOMMENDED STOCK ITEMS
Refer to Parts List section for recommended stock
items. Stock Items are clearly identified with a bullet
preceding the parts description. See example below:
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OPERATION
PX-1500HPH (04–99) 11
TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
Uneven or no spray from tips. Dirty or plugged spray tips. Clean or replace tips.
Improper spray tip size or spray angle. Replace with proper tips. Also check
alignment of spray tips so all tips
spray in a straight line.
Worn spray tips. Replace spray tips.
Leaking floor tool. Quick coupler on floor tool faulty. Replace quick coupler.
Flow control valve leaking. Install valve rebuild kit or contact
Service Center.
Hose split or fittings loose. Replace hose and tighten fittings.
Quick coupler and plug not fully
engaged. Reconnect quick coupler.
Valve stem worn. Replace or contact Service Center.
Solution pump will not operate. Fuse blown or circuit breaker tripped
in building. Replace fuse or reset breaker.
Faulty pump switch. Replace faulty switch.
Loose wiring to solution pump. Consult wiring diagram and repair the
wire.
Faulty solution pump motor. Replace solution pump motor.
Thermal overload activated–motor is
too hot and will automatically shut
down until cool.
Let motor cool and check what caused
overheat.
Solution pump bearing freezes up,
caused by not greasing. Repair or replace.
Poor or no vacuum suction. Fuse blown or circuit breaker tripped
in building. Find out if other appliances are plugged into same cIrcuit. Replace
fuse or reset breaker. Plug extractor
into a less heavily loaded circuit.
Faulty vacuum switch. Replace faulty switch.
Drain hose plug open or loose. Plug drain hose and tighten knob.
Lint is clogging float shutoff screen. Remove recovery cover and clean lint
off screen.
Air is leaking around clear cover lids. Tighten tank lids.
Vacuum hose is loose. Push hose firmly onto recovery tool
and onto front of extractor.
Holes in vacuum hose or hose cuffs
loose on the hose. Replace hose or thread cuffs securely onto hose.
Faulty vacuum motor. Replace vacuum motor.
Faulty vacuum gasket. Replace gasket.
Float shut–off activated. Empty recovery tank.
Water not heating. Thermostat failed. Replace Thermostat.
Loose wires to heater. Consult wiring diagram and repair.
Limit Thermostat breaker tripped or
has failed. Reset Limit Thermostat or replace.
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ELECTRICAL DIAGRAM
12 PX-1500HPH (04–99)
120V Wiring
ON
OFF
VACUUM HEATER
SOLUTION
PUMP
PUMP
HANDLE CORD 14-3
HEATER
POWER
CORD
POWER
CORD
CONTROL
LIMIT
HOUR
METER
INDICATOR
LIGHT
HANDLE CORD 14-4
VACUUM
MOTOR
BLK RED
RED
RED
BLK
BLK
WHT
GRN GRN
GRN
WHT GRN
BLK
GRN
BLK
WHT
BLK
BLK
WHT WHT
RED
GRN
BLK BLK
WHT
RED BLK
BLK
WHT
GRN
GRN
WHT
BLK
BLK
GRN
WHT
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PARTS LIST
13
PX-1500HPH (04–99)
HANDLE GROUP
8
1
23
4
5
6
79
10
11
13
12 14
15
19
16
17
18
REF PART # DESCRIPTION QTY.
1 130227 DCORD, 14/3 X 20”YELLOW 2
2 130166 DCORD GRIP, NYLON/BLK W/NUT 2
3 101285 HANDLE, BLUE 1
4 130691 DLIGHT, INDICATOR –GREEN 1
5 19417 DSWITCH, WITH ON/OFF 3
6 120189 DECAL, DASH 1
7 230908.BK PLATE, REAR COVER BLACK 1
8 140519 NUT 10–24 KEP 3
9 140900 SCREW 10–24X3/4 TRSPHL 1
10 120619 DECAL, WARNING EXTRACTORS 1
REF PART # DESCRIPTION QTY.
11 140197 SCREW 10–24X3/8 TRSPHL 4
12 140825 SCREW #6X1/2 PANPHL 2
13 230696.BK BRACKET, DRAIN HOSE HANGER 1
14 130017 METER, HOUR–RECTANGULAR 1
15 140825 SCREW #6X1/2 PANPHL 2
16 140231 SCREW, HXHDCP 3/8X1–1/2 4
17 140017 WASHER 3/8 SPLTLCK 4
18 140028 WASHER 3/8 FLT 4
19 130694 DCORD, EXT 14/3X25’YELLOW 2
DRECOMMENDED STOCK ITEMS
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PARTS LIST
14 PX-1500HPH (04–99)
UPPER HOUSING GROUP
3
20
21
22
23
19
18
24
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
25
27
28
29
31
32
33
44
42
43
41
40
37
36
38
39
35 34
26
30
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PARTS LIST
15
PX-1500HPH (06–99)
UPPER HOUSING GROUP
REF PART # DESCRIPTION QTY.
∇100103 CLEAR LID, W/CNTRSNK HOLES 1
Y1 100109 LID OUTER RING 1
Y2 100105 DLID, CENTER ONLY CLEAR 1
3 120190 DECAL, “USE BLEEDER HOSE”1
4 120907 DECAL, “IMPORTANT...”1
5 140900 SCREW, 10–24X3/4 TRSPHL 6
6 140000 WASHER, 1/4 FLT 6
7 602783 BLADDER 1
8 602448 STANDPIPE W/NIPPLE 1
9 180613 DFLOAT, SHUT–OFF 1
10 606088 FITTING 1–1/2”NIPPLE 1
11 101714 GASKET, WASTE AIR CHAMBER 1
12 210240 NUT, FLANGED METAL 1–1/2 1
13 100102 DCLEAR LID W/STANDARD HOLE 1
14 120907 DECAL, IMPORTANT–ALWAYS... 1
15 120906 DECAL, IMPORTANT–DRAIN... 1
16 140825 SCREW, #6X1/2 PANPHL 6
∇590965 KIT, DRAIN HOSE COMPLETE 1
Y17 160627 HOSE, DRAIN 1
Y18 140072 CLAMP, 1 9/16 STEPLESS 2
Y19 140921 SLEEVE, DRAIN HOSE 1
∇Y501061 DASM DRAINHOSE STOPPER 1
Y20 230831 KNOB, DRAIN HOSE 1
Y21 230882 STRAP, DRAIN STOPPER 1
REF PART # DESCRIPTION QTY.
Y22 140056 WASHER 3/8IDX1.50OD FNDR 1
Y23 140955 PLUG, DRAIN HOSE 1
24 140307 CLAMP, HOSE 3/4 TO 1–3/4 1
25 608220 DECAL, PX-1500HPH 2
26 101396 TANK, RECOVERY BLUE 1
27 230845 PLATE, CORD CLAMP 1
28 140834 SCREW 1/4–20X5/8 FLTPHL 1
29 140258 SCREW 1/4–20X4–1/4 STUD 3
30 140134 BUSHING .375ODX.250IDX.270THK 2
31 230846 BRACKET, TANK SUPPORT 1
32 140000 WASHER 1/4 FLT 1
33 140016 WASHER 1/4 LCK 1
34 140554 SCREW 1/4–20X3/4 HXHDCP 1
35 140524 NUT 1/4–20 KEP 1
36 140259 SCREW 1/4–20X5/8 HXHDCP 3
37 140016 WASHER 1/4 LCK 3
38 230946 BRACKET, TANK BRACE FRONT 1
39 120101 DECAL, “CASTEX”WHITE MEDIUM 1
40 140932 DLATCH, HOOD W/ KEEPER 2
41 140801 SCREW 8–32X3/8 TRSPHL 4
42 140023 WASHER #8 INT 4
43 140703 RIVET, POP 3/16 X .251–.375 1
44 230905 TUBE, INLET 1
∇ASSEMBLY
YINCLUDED IN ASSEMBLY
DRECOMMENDED STOCK ITEMS
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PARTS LIST
16 PX-1500HPH (04–99)
LOWER HOUSING GROUP
1
2
3
4
5
6
7
8
9
10
11
12
13 14
15 16
17
18 21
21 19
20
24
27
22
27
25
26
28
29 30 31
32
33 34
35
36
37
38
39
40
5
4
41
57
43
44
45
43 12
11
53
56
50
46
47
49
48
51
54
55
52
42
23
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PARTS LIST
17
PX-1500HPH (06–99)
LOWER HOUSING GROUP
REF PART # DESCRIPTION QTY.
1 180100 PUMP, TWIN PISTON 1
2 140823 SCREW 10–24X5/8 TRSPHL 2
3 140506 NUT 5/16–18 HEX 4
4 140027 WASHER 5/16 FLT 8
5 140015 WASHER 5/16 SPLTLCK 8
6 130450 MOTOR, PUMP DRIVE 1/3 HP (120V) 1
130453 MOTOR, PUMP DRIVE (230V) 1
7 130031 MOUNT, MOTOR 1–1/4”4
8 100001 DGASKET VAC MOTOR 7.2 1
9 130096 TERMINAL, ML DSCNT 2
∇10 130404 DMOTOR, VAC 7.2/3 STAGE (120V) 1
Y190157 DBRUSH,CARBON 2/PK 2
∇130405 MOTOR, VAC 7.2/3 STAGE (230V) 1
Y190157 BRUSH,CARBON 2/PK 2
11 140308 CLAMP, HOSE 1–5/16 TO 2–1/4 2
12 160629 DHOSE 2”X 28”WHITE 1
13 140501 NUT, 1/4–20 NYLOCK 3
14 102567 DGASKET, VAC MOTOR INTAKE 1
15 230390 HINGE, TANK 1
16 140000 WASHER 1/4 FLT 4
17 140885 SCREW 1/4–20X1/2 TRSPHL 7
∇18 210108 VALVE, PRESSURE CONTROL 1
Y19 210023 KNOB, NEEDLE VALVE 1
20 140894 SCREW, SCST CPPT 10–32X1/4 1
21 27820 WASHER, FLAT .687 ID X 1.50 OD 2
22 140552 NUT 10–24 NYLCK 1
23 140328 CLAMP, 3/8”NYLON 1
24 140196 SCREW 10–24X1 TRSPHL 1
25 606659 GAUGE,PRESSURE 0–600 PSI 1
26 140825 SCREW #6X1/2 PANPHL 3
27 140519 NUT 10–24 KEP 4
REF PART # DESCRIPTION QTY.
28 140196 SCREW 10–24X1 TRSPHL 1
29 230907 AXLE, 18”1
30 140008 WASHER 1/2 FLT 4
31 103009 DWHEEL, 12”X 1.75 WHITE/GRAY 2
32 140000 WASHER 1/4 FLT 2
33 140016 WASHER 1/4 LCK 2
34 140885 SCREW 1/4–20X1/2 TRSPHL 2
35 230746 BRACKET AXLE OFFSET 2
36 140016 WASHER 1/4 LCK 4
37 140259 SCREW 1/4–20X5/8 HXHDCP 4
38 103065 DCASTER, SWIVEL 4”2
39 140016 WASHER 1/4 LCK 8
40 140259 SCREW 1/4–20X5/8 HXHDCP 8
41 140223 SCREW 5/16–18X3/4 HXHDCP 4
42 140869 SCREW 10–24X1–3/4 PANPHL 2
43 140011 WASHER 3/16 FLT 4
44 130284 PLUG, DOME 1.00”BLACK 1
45 140932 KEEPER (PART OF LATCH) 2
46 140023 WASHER #8 INT 4
47 140801 SCREW 8–32X3/8 TRSPHL 4
48 150933 FITTING, 1/4F QD PLUG BRS SER60 1
49 140823 SCREW 10–24X5/8 TRSPHL 2
50 140058 WASHER .543X.875X.062 WAND 1
51 120123 DECAL, CAUTION PRESSURE 1
52 101397 CHASSIS, BLUE 1
53 140918 SPACER .20X.31X1.00 2
∇54 180440 HEATER, 1700W (120V) COMPLETE 1
180441 HEATER 1700W (230V) COMPLETE 1
Y102566 INSULATOR, HEATER 1
55 102568 STRAP, NYLON W/ ADHESIVE 1
56 101288 COVER HEATER 1
∇ASSEMBLY
YINCLUDED IN ASSEMBLY
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PARTS LIST
18 PX-1500HPH (04–99)
PLUMBING GROUP
2
1
3
5
2
413
67
12
9
8
11
10
14
15 16 17
6
3
18
19
20
24
23
22
21
13
46
47
6
1
45
44
26
13
48
25
49
51
50
25
27
28
29
31 30
32
38 39
40 34
35
17
16
36
41
43 42 25
37
40
26
44
25
33
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PARTS LIST
19
PX-1500HPH (04–99)
PLUMBING GROUP
REF PART # DESCRIPTION QTY.
1 606359 HOSE 1/4ID X 8”GRAY L.P. 1
2 140325 CLAMP, EAR 1/2”3
3 606161 HOSE 1/4 X 36”GRAY L.P. 1
4 150713 TEE, UNION 1/4”BARB NYLON 1
5 606244 HOSE 1/4IDX16”LP 1
6 140305 CLAMP, HOSE 7/32–5/8 DIAM 3
7 150418 FITTING, 1/4MX1/4H ELBOW 90 BRS 1
8 27820 WASHER, FLAT .687 ID X 1.50 OD 2
∇9 210108 DVALVE, PRESS CNTRL W/NUT 1
Y10 210023 DKNOB, NEEDLE VALVE 1
Y11 140894 DSCREW, SCST CPPT 10–32X1/4 1
12 606987 FITTING, 1/4”NPTM X 1/4”INV.FL 1
13 606666 ASM PRESSURE GAUGE TUBE 1
14 603186 DSCREEN CLEAN WATER TANK 1
15 600452 PLATE BLADDER ASM 1
16 140310 CLAMP, HOSE 5/16–7/8 2
17 603051 HOSE, 29”LONG REINFORCED 1
18 140000 WASHER 1/4 FLT 4
19 140016 WASHER 1/4 LCK 4
20 140259 SCREW 1/4–20X5/8 HXHDCP 4
21 606665 FITTING, GAUGE ADAPTER 1
22 606660 DFITTING, GAUGE SNUBBER 1
23 606659 DGAUGE, PRESSURE 0–600 PSI 1
24 140825 SCREW #6X1/2 PANPHL 3
25 606663 HEATER OUTLET TUBE W/NUT 1
26 600546 FERRULE S/S FOR #600545 2
27 130692 CONTROL, THERMOSTAT 1
REF PART # DESCRIPTION QTY.
28 140197 SCREW 10–24X3/8 TRSPHL 2
29 101288 COVER HEATER 1
30 6032.6 SCREW 8–32X3/8 PANPHL 4
31 130693 LIMIT, THERMOSTAT 1
∇32 180440 DHEATER, 1700W (120V) CMPLT 1
180441 HEATER, 1700W (230V) COMPLETE 1
Y102566 INSULATOR, HEATER 1
33 102568 STRAP, NYLON W/ ADHESIVE 1
34 130450 DMOTOR, PUMP DRIVE (120V) 1
130453 MOTOR, PUMP DRIVE (230V) 1
35 190310 DPUMP, SHAFT KEY 5300 SERIES 1
36 150431 FITTING 1/2MX1/2H ELBOW 90 1
37 180100 DPUMP, TWIN PISTON 1
38 150405 FITTING 1/2MX1/2F ELB STRT90 1
39 150101 FITTING 1/2MX1/4F BUSHING 1
40 160140 DHOSE, PULSE 36”1
41 700141 DHOSE BLEEDER SERIES 60 1
42 140058 WASHER .543X.875X.062 WAND 1
43 150933 DFITTING 1/4F QD PLUG SER60 1
44 606664 HEATER INLET TUBE W/NUT 1
45 606662 MANIFOLD, PRESSURE RELIEF 1
46 210211 VALVE, PRESSURE RELIEF 1
47 150525 FITTING 1/8MX1/4H BARB 1
48 606987 FITTING, 1/4”NPTM X 1/4”INV.FL 1
49 210043 DVALVE, BALL 3–WAY 1/4”BRASS 1
50 120198 DECAL, CLEAN –VALVE KNOB 1
51 120199 DECAL, PREHEAT –VALVE KNOB 1
∇ASSEMBLY
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PARTS LIST
20 PX-1500HPH (04–99)
SOLUTION PUMP GROUP
8
1
4
7
6
5
2
9
3
REF PART # DESCRIPTION QTY.
180100 PUMP, TWIN PISTON (COMPLETE) 1
1 190301 DVALVE KIT, SET OF 4 1
2 190302 DKIT, CYLINDER SLEEVE 1
3 190300 DCUP KIT, SET OF 2 1
4 19030 SAFETY COVER 1
5 190305 GREASE FITTING 1
6 190309 SET SCREWS, PUMP 2
REF PART # DESCRIPTION QTY.
190310 DSHAFT KEY 1
8 190303 DKIT, O-RING (INCLUDES 2 O-RINGS) 1
9 190304 CONNECTING ROD 1
N/S 190316 DPULLER, VALVE SPRING RETAINER 1
N/S 19031 DPULLER, VALVE, POPPET SEAT 1
N/S 190022 DGUN, GREASE (METAL) 1
N/S=NOT SHOWN
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