Cattron CommandPro 23 Series User manual

CommandPro®
23 Series
User Manual
9M02-9028-A011-EN

CommandPro®23 Series
User Manual
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9M02-9028-A011-EN
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Revision History
VERSION
DATE
NOTES
1.0
Initial Release
2.0 (B1)
01/2014
Updated Styles
Revised Content
2.1 (B2)
02/2015
Minor grammar updates
C
07/2018
Update 23T10A, 23T14A FCC ID and IC number
4
11/2019
Document rebranded and contact information updated. Revision tracking
changed from alphabetical to numerical.
This manual covers the following model numbers:
Hand Held Transmitters
Receivers
23T10A
23R08A
23T09A
23R14A
23T14A
23R22
23T23
23RCAN
Any information furnished by Cattron™ and its agents is believed to be accurate and reliable. All specifications are subject to change without notice.
Responsibilityfortheuseandapplication ofCattronproductsrestswiththeendusersinceCattronanditsagentscannotbeawareofallpotentialuses.
Cattron makes no warranties as to non-infringement nor as to the fitness, merchantability, or sustainability of any Cattron products for any
specificor generaluses.CattronHoldings,Inc.,oranyofitsaffiliatesoragentsshallnotbeliableforincidental or consequentialdamagesof any
kind. All Cattron products are sold pursuant to the Terms and Conditions of Sale, a copy of which will be furnished upon request. When used as a
tradename herein, Cattron means Cattron Holdings, Inc. or one or more subsidiaries of Cattron Holdings, Inc. Cattron™, corresponding logos,
and other marks are trademarks or registered trademarksofCattronHoldings,Inc.Othermarksmaybethepropertyofthirdparties.Nothingherein
providesalicenseunderanyCattronoranythirdpartyintellectualpropertyright.

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Contents
1. Warnings..............................................................................................................................................................5
2. FCC Compliance Statement ................................................................................................................................6
3. Safety Rules.........................................................................................................................................................7
3.1 Installation ..................................................................................................................................................7
3.2 Personal Safety ..........................................................................................................................................7
3.3 Care............................................................................................................................................................7
4. Introduction...........................................................................................................................................................8
4.1 ID Codes.....................................................................................................................................................8
4.2 Programming..............................................................................................................................................8
4.3 Programming Accessories .........................................................................................................................8
4.4 AutoLink......................................................................................................................................................8
4.5 Options .......................................................................................................................................................8
5. Transmitters ...................................................................................................................................................... 10
5.1 Transmitter Description ........................................................................................................................... 10
5.2 Transmitter Safety and Operational Features......................................................................................... 11
5.3 Transmitter Specifications....................................................................................................................... 11
5.4 Certifications............................................................................................................................................ 12
6. Receivers .......................................................................................................................................................... 13
6.1 Receiver/Decoder.................................................................................................................................... 17
6.2 AutoLink................................................................................................................................................... 17
6.3 Power Supply .......................................................................................................................................... 17
6.4 Receiver Diagnostics............................................................................................................................... 17
6.5 Safety Features ....................................................................................................................................... 17
7. Operation........................................................................................................................................................... 18
7.1 Receiver Operation.................................................................................................................................. 18
7.2 Transmitter Operation.............................................................................................................................. 18
8. Installation Instructions...................................................................................................................................... 19
8.1 Antenna Location..................................................................................................................................... 19
8.2 Receiver Mounting................................................................................................................................... 20
8.3 Receiver Wiring....................................................................................................................................... 20
8.4 Power/Control Wiring............................................................................................................................... 20
8.5 Installation Testing................................................................................................................................... 21
9. Maintenance and Troubleshooting.................................................................................................................... 22
9.1 Monthly Inspection Schedule .................................................................................................................. 22
9.2 Transmitter Troubleshooting ................................................................................................................... 22
9.3 Transmitter Repairs................................................................................................................................. 22

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9.3.1 Battery Replacement ........................................................................................................................... 22
9.3.2 Changing the Transmitter ID Code...................................................................................................... 23
9.3.3 Changing the Transmitter Keypad (Handheld).................................................................................... 23
9.3.4 Handheld Transmitters ........................................................................................................................ 25
9.3.5 Belly Box Transmitters......................................................................................................................... 25
9.4 Receiver Testing...................................................................................................................................... 25
9.5 Receiver Troubleshooting ....................................................................................................................... 26
9.5.1 Using AutoLink..................................................................................................................................... 26
10. Warranty Statement .......................................................................................................................................... 26
11. CE Declaration of Conformity............................................................................................................................ 26

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1. Warnings
WARNING
Read all safety rules and warnings before installing and operating this system.
!

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2. FCC Compliance Statement
The CommandPro®Series receivers have been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation.
This equipment generates, uses, and can radiate radio frequency energy; if not installed and used in accordance
with the user manual, it may cause harmful interference to radio communications. However, there is no guarantee
that harmful interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning this equipment on and off, the user is encouraged to try and correct the interference by one or more of the
following measures:
•Reorient or relocate the receiving antenna connected to the device that is receiving the interference.
•Increase the separation between our equipment and the equipment that is receiving the interference.
•Consult our factory or one of our Service Representatives for additional help.

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3. Safety Rules
WARNING
Read all instructions. Failure to follow these rules may result in serious personal injury.
3.1 Installation
•GROUND THE RECEIVER CASE. In order to ensure safety of the system, firmly connect the receiver
case to earth ground.
•PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, disconnect the radio from power to
prevent accidental activation.
•USE PROPER WIRING. Loose or frayed wires can cause accidental activation of machinery.
•DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 160º F.
•DO NOT INSTALL IN HIGH VIBRATION AREAS. The life of this apparatus may be shortened through
long exposure to intense shaking or vibration.
3.2 Personal Safety
•MAKE SURE MACHINERY IS CLEAR BEFORE OPERATING. Do not activate the remote system unless
it is safe to do so.
•TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY. Always disconnect the
remote system before doing any maintenance to prevent accidental operation of the machine.
3.3 Care
•KEEP DRY. If water or other liquids get inside, immediately dry the unit.
•KEEP ANTENNAS CLEAN. Keep antenna connections clean and free of corrosion.
Note: Throughout this manual, other safety rules appear under the following heading:
WARNING
Failure to follow these rules can result in serious personal injury.
!
!

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4. Introduction
The CommandPro®Wireless Control Systems are designed for control of industrial and commercial equipment.
These rugged controls are built to survive the wear and tear of life in factories, mills, and construction industries.
The 23 Series is designed especially for the mobile markets. These systems comply with requirements for
operation under Part 15 of the FCC Rules and Regulations. This means neither the operator nor the company
need apply or register for a license to operate this equipment.
The basic system consists of a transmitter and a receiver. The transmitter sends commands to the receiver by
means of radio waves in the 900 MHz band. Receivers operate from 12 VDC vehicle power. Operation from 24
VDC is also available.
4.1 ID Codes
Each transmitter and receiver can be programmed for any one of 81 operating frequencies, plus a 16-bit address
code. A single ID Code is used to set and identify both the frequency and address. There are millions of codes so
that no two systems will ever be assigned the same code unless specifically requested for a particular application.
Each system is fully programmed and tested before shipment from the factory and should require reprogramming
only in the case of spare management (see Maintenance and Troubleshooting).
4.2 Programming
One of the key features of the decoder is Cattron’s exclusive Manufacture Application Program (MAP). The MAP
determines how the outputs are directed, what type they are, how they operate, what safety criteria is required,
and what processing time should be used for each one. In short, the MAP allows Cattron to match the control
requirements of almost any system. Cattron programs the MAP at the factory.
4.3 Programming Accessories
A stand-alone, portable handheld programmer, RAC16A, is available for most applications. It provides a
convenient method for changing the ID Code and making basic application changes to transmitters and receivers.
4.4 AutoLink
Some receivers are provided with the AutoLink system which allows the receiver to copy the ID code from any of
the 23 Series transmitters by the push of two buttons.
4.5 Options
•Custom Labels.Custom labels are available from the Cattron factory to best suit your application.
•Custom Programming.Output relays can be programmed to meet special control requirements.
•First-Come-First-Serve (FCFS). The First-Come-First-Serve option allows use of multiple transmitters
with one receiver, one at a time. The receiver scans a preset list of ID Codes. When a valid signal is
received, the receiver stops scanning and responds only to that transmitter’s signal. When the signal is no
longer being received (i.e., the transmitter has been turned off or is out of range), the receiver again
scans until another valid signal is received.
•Multiple Receivers Controlled by Multiple Transmitters. One transmitter can control up to a maximum
of six receivers with a rotary selector switch.
•Extended Range Antenna.An extended range 900 MHz antenna, Model RCA7, is available for special
applications that require increased range.

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•Intrinsically Safe.Intrinsically Safe UL-approved systems with NEMA 7 receiver enclosures are available
for ratings of up to Class 1, Division 1, Group D.
The following features are offered on the 23T23:
•Push-button Selector. A selector switch is provided that selects A, B or both for systems that have
multiple similar systems that need controlling separately or together. Two LEDs indicate the active system
in dual mode operation.
-On transmitters with a single button selector switch, momentarily pressing the selector switch
cycles the selection between functions. If A LED is lit (A function is active), pressing the selector
switch causes A LED to go out and B LED to light (B function is now active). Pressing the switch
again causes A LED to light in addition to B LED (both functions are active). Pressing the switch
again causes both LEDs to go out (no function is active).
-One transmitter can control up to a maximum of six receivers with a rotary selector switch.

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5. Transmitters
5.1 Transmitter Description
This section describes the safety/operational features, troubleshooting and repair of the 23T10A, 23T09A,
23T14A and 23T23 transmitters. Many of the features are common in all transmitters; therefore, descriptions are
combined for the purposes of this document.
Cattron handheld transmitters are housed in a rugged case molded from a modified polymer plastic that stands up
to extremely rugged use. A key feature is the patented switch assembly for control inputs. This long-life
elastomeric keypad is ergonomically designed to provide easy operation over long periods of time with
exceptional reliability. A leather holster is available for easily carrying the transmitters; also, it offers added
protection.
All transmitter functions are controlled by a microprocessor with a special memory or configuration information.
This offers a great degree of capability and versatility, while at the same time providing operation and
maintenance simplicity.
The antenna is internal to the handheld transmitter cases, thus protecting it from damage. A self-test LED
indicator provides a quick transmitter and battery status check.
The transmitters are designed to be very efficient. Two AA batteries provide power for the transmitter (three
batteries for the 23T23). An additional feature automatically shuts the transmitter off after a programmable time
interval of inactivity to further extend the battery life.
These transmitters are programmable by means of a portable handheld programmer (RAC16A).
Figure 1: 23 Series Transmitter (Example Label Shown)

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5.2 Transmitter Safety and Operational Features
WARNING
Do not operate the system until you are familiar with radio-controlled operation. If you are not
familiar with radio-controlled equipment operation, contact your supervisor before attempting to
use the radio control system.
The following list describes the safety and operational features and characteristics of the transmitters; refer to
Figure 1.
•Status LED. The status LED provides an indication of the transmitter operation. Refer to Maintenance
and Troubleshooting for a detailed description of the status LED indications.
•Command Switches.The command switches are labeled according to their function.
-If opposing commands are attempted, i.e., two commands that conflict with each other, in most
cases no function results. In the case of ON/OFF functions, OFF predominates.
•On. Turns on the transmitter and puts the system in the active mode. The transmitter remains active until
the OFF/STOP is pressed, or the transmitter turns itself off (see Auto Off below).
•Off/Stop.While depressed, this command sends an EStop command to the receiver. The transmitter
does not need to be actively “ON” to send this command. When this button releases, the transmitter turns
off.
•Auto Off.The transmitter turns itself off if no commands have been sent for a predetermined amount of
time. Normally, this time is set to 15 minutes; however, it may be programmed from 0 to 60 minutes, or
disabled using a RAC16A portable handheld programmer (1 to 60 = minutes, 0 = disabled).
5.3 Transmitter Specifications
Operating Frequency Band
902 –928 MHz
Channel Spacing
300 KHz
Modulation
Digital Frequency Modulation based on Manchester Code
Contains 16-bit address plus 16-bit CRC check
Power, Input
AA cell batteries (alkaline recommended)
Output power
Meets FCC Part 15 requirements for license-free operation
Antenna
Circuit board, internal
Indicators
Self-test LED indicator
Ambient Operating Conditions
-20º F to +160º F
!

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Model
Weight1
Dimensions
No. of Commands
Batteries
23T10A
9 oz.
2.75” x 6.5” x 1.0”
10
2
23T09A
9 oz.
2.75” x 8.0” x 1.0”
9
2
23T14A
9 oz.
2.75” x 8.0” x 1.0”
14
2
23T23
1.25 lb.
3.5” x 11.5” x 1.0”
23
3
1. Weight includes batteries
5.4 Certifications
Model
FCC ID #
Industry Canada Certification
23T10A
CN2810A
1007A-810A
23T09A
EGT810TX
249 710 31887
23T14A
CN2814A
1007A-814A
23T23
EGT823TX
249 710 31892

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6. Receivers
This section describes the 23R08A, 23R14A, 23R22 and 23RCAN receivers. Many of the features are common in
all receivers; therefore, descriptions have been combined for the purposes of this document.
CommandPro®series receivers contain sophisticated programs coupled to electrically tough interfaces. These
power systems offer several advantages:
•Safety –Three levels of safety ensure safe operation even in the event of circuit failures.
•Reliability –Wide use of surface mount parts and few interconnections between boards provide greater
reliability and easier service.
•Simplicity –Easy diagnostics and simple troubleshooting procedures makes servicing quick and easy.
•Versatility –Programmability plus many options allow this system to work on virtually any equipment
without modifications to the basic control system.
The receivers consist of one or two circuit boards mounted inside either a NEMA 4 steel enclosure or a NEMA 12
extruded aluminium enclosure. Figure 2, Figure 3, and Figure 4 show the general arrangement of the receivers.

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Figure 2: 23 Series Receivers (23R08A and 23RCAN)

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Figure 3: 23 Series Receiver (23R14A)

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Figure 4: 23 Series Receiver (23R22)

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6.1 Receiver/Decoder
The receivers use an advanced synthesized FM Receiver designed to work in the presence of potentially
interfering signals, such as might be encountered from pagers, cell phones, two-way radios, etc. The
microprocessor-based decoder ensures a great deal of safety as well as versatility. Commands are received on
one of 81 possible frequencies and are checked against a 16-bit address code for proper identity and further
tested against a 10-bit CRC check. This ensures only valid information meant only for the particular unit is
decoded. The microprocessor contains a programmable memory that retains the frequency, address and
particular operating parameters of the system.
The receiver uses robust 8 A relays to ensure long, reliable life of the system.
6.2 AutoLink
Some receivers utilize AutoLink to synchronize the ID Code between the transmitter and receiver. This allows a
quick and easy method to replace a transmitter with a spare (see Using AutoLink).
6.3 Power Supply
Standard operating power for the receiver is 12 VDC automotive power, but it will operate from 12 to 24 VDC.
6.4 Receiver Diagnostics
The receiver assembly monitors and indicates its status on a continuous basis. The diagnostics are presented in
a simple, easy to understand format.
6.5 Safety Features
Controlling industrial and commercial equipment requires that the wireless control system be reliable with built-in
safety features. These receivers offer a maintained link system. This means that in order for the system to
operate, the signal from the transmitter must be continuously received by the receiver. Loss of the transmitter
signal causes the safety system to remove all commands from the system and open the safety relay contact.
Each transmission goes through several checks to ensure the receiving information is error free. Millions of
combinations of frequencies and address codes mean that no two systems will ever be produced with the same
frequency and address code.
The safety relay is controlled by the microprocessor and by a hardware circuit to ensure operation even in the
event of a circuit failure. During normal operations, this relay is closed (activated). If, for any reason, valid data is
not being received, this relay opens.

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7. Operation
When operating any remote control system, ensure that all safety measures are followed. Before activating the
system, make sure personnel are clear of the equipment and that it is safe for the equipment to operate.
Make sure the vehicle is properly secured and prepared for the equipment to operate.
7.1 Receiver Operation
If the receiver is on a separate power switch, turn on the receiver power before using the transmitter.
When finished with the job, make sure the power to the receiver is turned off.
7.2 Transmitter Operation
IMPORTANT
Press the OFF/E-STOP button to stop all functions.
1. Press and release the ON button. Verify that the status LED starts flashing at a low rate (the ACTIVE light
on the receiver lights and the Signal LED flashes).
2. Press the required switches to operate the desired motion. Note that more than one motion can be
controlled at any time.
3. To stop sending any command, release the switch.
4. To turn the transmitter off, press the OFF button (Note that if Auto Off is enabled, the transmitter turns
itself off if no commands are sent for a predetermined time).
!

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8. Installation Instructions
Ensure all of the components that were ordered for your system are present and in good condition. If not, contact
Cattron at www.cattron.com/contact
8.1 Antenna Location
The antenna is one of the most important components of a radio receiving system. Proper placement of the
receiver antenna ensures reliable operation under the most severe conditions. A direct “line-of-sight” path
between the transmitter antenna and receiver antenna provides the best performance. Refer to Figure 5.
Figure 5: Transmitter/Receiver Communication (Example)
In most cases, the antenna may be mounted directly on the receiver enclosure. In determining the mounting
location, the following items should be considered:
•The antenna should be mounted vertically.
•For optimum performance, the antenna itself should have a minimum of eight inches of clearance in all
directions, excluding the wall or plate to which the receiver cabinet is mounted (refer to Figure 6). If the
receiver enclosure location is not suitable to provide this clearance and the antenna should be mounted
at a remote location, the Cattron Remote Antenna Mounting Kit should be used. Contact Cattron at
www.cattron.com/contact

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Figure 6: Antenna Clearance (Example)
8.2 Receiver Mounting
To ensure safe and reliable system operation, the following items must be considered when selecting a location
for mounting the receiver:
•Install the receiver in an environment where the ambient temperature during operation does not drop
below -20º F (-7º C) or rise above +160º F (+70º C).
•Mount the receiver cabinet securely using appropriate locking-type hardware.
8.3 Receiver Wiring
The 23R08A, 23R14A and 23R22 receivers can be prewired with a wiring harness that is permanently attached to
the receiver. The 23RCAN is provided with interface connectors on the receiver. Information on the connection of
the wires is contained inside the cabinet door or on the face of the receiver.
WARNING
Before starting this installation, ensure that the power has been disconnected and that all
applicable safety precautions are followed.
8.4 Power/Control Wiring
The relay circuits are designed to operate at 8 A continuous over all environmental conditions, and they will
withstand momentary surges greater than 8 A. If the combined current in any relay bank exceeds 8 A continuous
or 15 A surge, contact Cattron at www.cattron.com/contact regarding proper installation to ensure reliable
operation.
Use the following steps to install the wiring to the receiver:
Connect the positive power wire (+12 VDC or +24 VDC) to a power source on the vehicle. The power
source must be capable of supplying the necessary current for the intended loads. It is recommended that
a separate switch be installed to control power to the receiver.
Connect the ground wire to the chassis. Make sure this is a reliable connection. Use of a star ground lug
is recommended.
Connect the remainder of the wires to the control relays as required.
!