CBS ArcSafe RSK-ABL1 Series User manual

WHAT STANDS
BETWEEN YOU
AND ARC-FLASH
DANGER?
CBS Safe®
A Group CBS Company
Arc
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WE
DO.
RSKABL1
Remote Operator for Allen Bradley Centerline
Motor Control Center Units
USERS MANUAL
Rev. August 2019

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User’s Manual for the following RSK models:
RSK-ABL1-C and RSK-ABL1-W
• 1.0 Introduction
• 2.0 General Safety Information
2.1 Arc-Blast Hazards
2.2 Battery Hazards
2.3 Magnet Hazards
2.4 Pinch Point Hazards
2.5 Radio Frequency
• 3.0 Battery Information
3.1 Removing and Replacing the Battery in the RSK-ABL1 Actuator
3.2 Replacing the Battery in the RTL-1 Remote Transmitte
• 4.0 Operation
4.1 Installing the RSK-ABL1
4.2 Operating the RSK-ABL1
4.3 Removing the RSK-ABL1
• 5.0 Storage
• 6.0 Troubleshooting
• 7.0 Specications
• 8.0 Contacting the Manufacturer
1.0 Introduction
The RSK-ABL1 is designed to remotely operate the ON/OFF handle on Allen Bradley motor control center units with 30, 60,
and 100 amp ratings. It is not designed for other manufacturer’s motor control centers or for units with other amp ratings.
The RSK-ABL1 is oered in two basic models – a wireless version (RSK-ABL1-W) and a cabled version (RSK-ABL1-C).
The advantage of the wireless version is that there are no cables to deal with which makes it more convenient
to use. The cabled version is oered because some customers prefer cable operated equipment.
The following items should be included in with your RSK-ABL1:
RSKABL1W RSKABL1C
Actuator with battery pre-installed Actuator with battery pre-installed
RTL-1 Handheld transmitter with battery pre-installed RCL-1 Handheld controller
Instruction Manual 30-foot cable (50-foot optional)
Carrying case Instruction Manual Carrying Case

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2.0 Safety Information
2.1 Arc-blast Hazards
The hazards associated with electrical arc-blasts are
well documented. Studies conducted by numerous
industries and professional organizations have sought to
quantify the intensity of arc blast, the risks to personnel,
and various methodologies for mitigating the risks.
Without a doubt, increasing the distance between the
arc and a human is the single greatest favorable factor in
reducing injuries. Remote operation of electrical equipment
is not a cure-all, but rather one more tool available for
protecting workers while they are performing electrical
switching. Using the RSK-ABL1 remote operating device
for motor control centers may not negate the need for
additional personal protective measures. The user is
ultimately responsible for evaluating each situation to
determine if additional protective measures are needed.
2.2 Battery Hazards
The RSK-ABL1 is battery powered from a custom battery
that is installed within the actuator. The total maximum
voltage is less than 24VDC. Although this is below the
recognized threshold for a shock hazard, there can
signicant energy stored in the battery pack. Care
must be taken to properly handle the battery pack.
The battery pack may contain Lithium or be of the
Alkaline type. The type of battery in your RSK-ABL1 can be
determined by the label on the side of the battery. Care
must be taken when handling the battery and federal
regulations must be followed for disposal and shipping
of the batteries. Do not ship damaged lithium batteries.
Please contact CBS ArcSafe at the address in Section 8.0
if you need more information on the battery pack.
2.3 Magnet Hazards
The magnets that are used on the RSK-ABL1 to hold it on
the motor control center produce strong magnetic elds.
Care must be taken when handling the RSK-ABL1. The
following steps should be followed to assure safe handling:
• The magnets need to be kept at a safe distance from all
magnetic storage devices, electronics, credit cards, etc.
• The RSK-ABL1 should be stored with the magnets in the
“OFF” position. If left in the “ON” position and brought
close to ferromagnetic materials, there will be a sudden
and powerful attraction that could present a pinch
hazard or equipment damage.
• Do not use the RSK-ABL1 if the magnets have been
damaged.
HAZARD OF ELECTRIC SHOCK, EXPLOSION,
OR ARC FLASH
• This equipment must only be installed by
qualied personnel.
• Only use this equipment after reading and
understanding all of the instructions contained
in this manual.
• Follow electrical safe work practices. See NFPA
70E or CSA Z462
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN DEATH OR SERIOUS
INJURY
DANGER
THIS EQUIPMENT MAY CONTAIN PRIMARY
LITHIUM OR ALKALINE CONTAINING
BATTERIES
• All Federal and State regulations must be
followed for disposal, transport, and shipment
of the batteries and equipment.
• Do NOT attempt to recharge the batteries.
WARNING
THIS EQUIPMENT UTILIZES A POWERFUL
MAGNET TO HOLD IT ON THE MOTOR
CONTROL CENTER
Care must be taken to prevent injury when handling
the equipment
DANGER

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• Do not attempt to service the magnets. There are no user
serviceable parts inside the device.
• The magnets contains PTFE lubricant. Contact CBS
ArcSafe for MSDS information.
• Always keep the bottom of the magnet free of debris and
rust. If needed, wipe with WD40 or light oil.
2.4 Pinch Point Hazards
The RSK-ABL1 is a motorized device with moving parts
that will produce the opportunity for pinch point hazards.
Steps have been taken in the design to help prevent a
pinch point injury. One of these features is the safety
switch integrated into the bottom of the unit. This
safety switch prevents the RSK-ABL1 from energizing,
or remaining energized, unless it is installed on a at
surface. Once the RSK-ABL1 is removed from the motor
control center, it will automatically de-energize. However,
this alone is not assurance that a pinch point injury
cannot take place. In order to prevent a pinch point
injury, the following procedures should be followed:
• Install the RSK-ABL1 actuator on the MCC door prior to
turning it on.
• Once the RSK-ABL1 is turned ON, do not touch or bring
body parts near the actuator.
• Turn OFF the RSK-ABL1 actuator prior to removing it from
the MCC door.
• Do NOT attempt to turn the RSK-ABL1 actuator ON unless
it is installed and ready to use.
Additionally, the magnets used to hold the RSK-ABL1
actuator on the MCC door could present a pinch hazard. To
prevent an injury the follow procedures should be followed:
• Only turn the magnets to the“ON”position when it is
rmly against the metal surface of the MCC door.
• Turning the magnets to the“ON”position prior
to installing the RSK-ABL1 could cause a quick
uncontrollable attraction to ferromagnetic materials in
close proximity and present a serious pinch point injury.
• Store the RSK-ABL1 actuator with the magnets in the
“OFF”position.
2.5 Radio Frequency
The wireless version of the RSK-ABL1 uses a radio
transmitter and receiver to communicate. The transmitter
and receiver operate in the 2.4GHz frequency band and is
low power at 1mW. These are commercially available radios
that have agency certication through the manufacturer.
They are certied with the following agency approvals:
United States – FCC
FCC ID: OUR-XBEE
The enclosed device complies with Part 15 of the
FCC Rules. Operation is subject to the following
two conditions: (i.) this device may not cause
harmful interference and (ii.) this device must
accept any interference received, including
interference that may cause undesired operation.
Canada – IC
IC: 4214A-XBEE
3.0 Battery Information
RSK-ABL1 Actuator Battery The RSK-ABL1 is powered
from a custom battery pack that has been pre-installed
in the actuator. It consists of 15 single cell AA batteries
connected in series to produce a nominal voltage of
22.5VDC. There are also two additional single cell AA
batteries connected in series to produce a nominal voltage
THIS EQUIPMENT HAS MOVING PARTS
THAT PRESENT PINCH POINT HAZARDS
Care must be taken to prevent injury when handling
the equipment
DANGER
THIS EQUIPMENT USES A CUSTOM
DESIGNED BATTERY PACK
WARNING
DO NOT attempt to modify the battery pack or to install
a battery pack not approved for use in the RSK-ABL1.
Doing so could cause equipment damage, re, or
personal injury.

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of 3.0VDC. The 17 total cells are packaged within the one
replaceable battery pack. The 22.5VDC output is fused in
the middle of the string to limit the current to 4.0 amps.
The two following battery types are oered with RSK-ABL1:
Lithium/Iron Disulde – this battery pack has been
tested to 3,000+ operations before needing replaced.
The individual cells have an advertised shelf life of
10-20 years depending upon the storage temperature.
The advantage to this battery is that it is long lasting
and will not require replacement as often as an
alkaline battery. The disadvantages are that there
are regulations that in certain circumstances could
prevent shipping or transporting them by air freight
and internationally. See Federal 49 CFR 173.185
and IATA regulations for additional information
for shipping and transporting Lithium batteries.
See Section 7.0 for additional specications.
Alkaline – this battery pack has been tested to 1,500+
operations before needing replaced. The individual
cells have an advertised shelf life of one year, which
is the dis-advantage of this battery. The advantage is
that is can be easily shipped by air or internationally.
The type of battery installed in your RSK-ABL1 could
be either the Lithium/Iron Disulde type or the
Alkaline depending on which type was ordered. The
type of battery installed in your RSK-ABL1 can be
determined by the label on the side of the battery.
Both types of battery packs are custom designed
to work with the RSK-ABL1 and are only available
through CBS ArcSafe. Use only approved battery
packs. CBS ArcSafe can provide assistance to assure
that you order the correct battery. See Section
8.0 for information to contact CBS ArcSafe.
RTL-1 Remote Transmitter
The RTL-1 is a remote transmitter used with the
wireless version of the RSK-ABL1. It is powered by
a 9VDC battery. Replace this battery as needed
with a commercially available 9VDC battery. An
alkaline type is recommended, but not required.
RCL-1 Remote Controller
The RTL-1 is a remote controller used with the cabled
version of the RSK-ABL1. It is powered from the RSK-ABL1
actuator through the cable and does not contain a battery.
3.1 Removing and Replacing the
Battery in the RSK-ABL1 Actuator
The RSK-ABL1 actuator requires a custom
battery. Do not attempt to use a non-approved
battery. To obtain a replacement battery, see
Section 3.0 for detailed information. To replace
the battery, complete the following steps:
STEP 1: Using Phillips screwdriver, remove
four screws from battery cover plate.
STEP 2: Remove battery cover plate and slide battery out.

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STEP 3: Disconnect battery at connector.
STEP 4: Plug new battery into the connector and slide
battery into place. NOTE: The battery will only go in
one way.
STEP 5: The battery connector should be in the space
provided as shown below
STEP 6: Replace battery cover.
3.2 Replacing the Battery in
Wireless Remote Transmitter
The RTL-1 remote transmitter uses a standard
9V battery. See Section 3.0 for additional
information on the 9VDC battery to be used.
To replace the battery, complete the following steps: .
• Remove the battery cover on the back of the transmitter.
• Replace the battery.
• Re-install the battery cover.

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4.0 Use and Operation of the RSK-ABL1
The RSK-ABL1 can be installed over the MCC operating handle regardless of the position of the handle (whether it is in the
ON or OFF position). Care must be taken when installing RSK-ABL1 that the MCC handle is not inadvertently operated.
The RSK-ABL1 is designed to work without modication on the three dierent types of operating handles shown below.
The installation and operating procedure is the same for all three handle styles.
4.1 Installing the RSK-ABL1 on the MCC Door
STEP 1: Prior to installing the RSK-ABL1 actuator, the
MCC door must be rmly latched or the actuator will
pull the door open. Verify that the door is rmly latched
before proceeding with installing the RSK-ABL1.
STEP 2: Prior to installing the RSK-ABL1 actuator, verify
that the magnets are in the OFF position. Start with
the RSK-ABL1 held low on the switch and while lifting
up on the operating handle with your ngers, slip the
actuator arm under the operating handle and move
the up and over the operating handle mechanism.

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STEP 3: With actuator now ush against the MCC
door, twist each magnet lever one-half turn clockwise
to lock the magnets and actuator in place.
STEP 4: For the wireless versions of the RSK-ABL1,
the installation is complete and it is ready to operate.
See Section 4.2 for the operating procedure.
For the cabled version of the RSK-ABL1, the cable must be
installed prior to proceeding. Attach the cable to both the
actuator and the hand-held controller by inserting the
cable in the connector and turning the ferrule clockwise to
lock it in place. Once the cable is connected, see Section 4.2
for operation.
4.2 Operating the RSK-ABL1
STEP 1: Press the WAKE button to power up the actuator.
STEP 2: While standing at a safe distance, press and hold
the ENABLE button on the hand-held controller. The yellow
light should illuminate. Then press and hold the button
corresponding to the handle direction that is desired (ON
or OFF). Both the ENABLE button and the ON or OFF button
must be held simultaneously until the full stroke of the
operating handle is complete. Then the buttons can be
released and the actuator will return to its neutral position.
NOTE: The actuator will power itself OFF after a couple minutes of no use.
If it does power down, turn it back on by pressing the WAKE button.
STEP 3: When completed with operating the RSK-ABL1,
power the actuator OFF by pressing the SLEEP button.
4.3 Removing the RSK-ABL1
STEP 1: Verify that the actuator is powered OFF by pressing
the SLEEP button. DO NOT ATTEMPT TO REMOVE THE
ACTUATOR WITH THE POWER ON AS THIS COULD CAUSE
A PINCH POINT INJURY.
STEP 2: While rmly holding the actuator in your right
hand, disengage the magnets by using your left hand to
turn the magnet levers counter-clockwise. Lower the
actuator o the operating handle.
STEP 3: Disconnect cable (for cabled versions only) and
return components to carrying case or store on the side of
the MCC. (See Section 5.0 for details)

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5.0 Storage
The RSK-ABL1 is provided with a heavy duty carrying case
that can be used to conveniently store the actuator and its
necessary components. The carrying case and complete
unit should be stored in a clean and cool environment.
In order to make the RSK-ABL1 more readily available for
use, the actuator and hand-held controller can also be
stored on a ferromagnetic surface such as the side of the
MCC. Use the mounting magnets on the RSK-ABL1 to hold
it in place and the hand-held controller has a magnet
built in that will allow it to hold onto a steel metal surface
as shown below. Storage on the side of an MCC is only
recommended if the area is clean, dry, and cool (<90F) .
6.0 Troubleshooting
7.0 Specifications
8.0 Contacting the Manufacturer
For any questions, repairs, or parts replacement please
contact the manufacturer using any of the methods on
the next page.
SYMPTOM SOLUTION
The LED on the Wake
button ashes and then
the unit shuts down.
The battery in the RSK-ABL1 is
low and must be replaced.
The RTL-1 wireless
transmitter won’t
activate the RSK-ABL1.
The problem could be caused if the
transmitter is outside the 50-foot
range. It is possible the problem
could be due to a low battery in the
RTL-1. Try replacing the battery.
The LED on the Wake
button shuts o after
a couple of minutes.
This is normal. The RSK-ABL1 will
power down if not used within
a couple of minutes in order to
preserve the battery. Press the Wake
button again to turn it back on.
Voltage RSK-ABL1 – 22.5VDC and 3.0VDC (custom
designed battery available in Lithium or
Alkaline.
See Section 3.0 for more details)
RTL1 – 9VDC
RCL1 – 5VDC (powered from RSK-ABL1)
Lithium Battery
(when supplied)
17 cells, (each cell is Ultimate Lithium
Energizer L91)
Output Voltage – 22.5VDC and 3.0VDC
Battery net weight – 0.27kg
Lithium Disulde (Li/FeS2)content – less
than 17g total Operating and Storage
Temperature -40F to 140F (-40C to 60C)
Shelf Life 20 years at 21C
Designation (per cell) ANSI 15-LF,
IEC-FR14505 (FR6)
See Section 3.0 for additional information
Magnets Two magnets, 150lbs/68kg magnet
strength, 18.5lbs/8.4kg sheer load each.
Wireless
Transmitter
(RSK-ABL1-W
version only):
Operating frequency 2.4Ghz, 1mW
output. 50-foot range (line of sight).
Transmitter and actuator are paired so
that the transmitter can only operate the
actuator that has been paired with it.
Pairing is factory programmed
and is not user programmable
Projected life 10,000+ operations
Carrying Case Manufactured by Pelican
Two Press & Pull Latches
Double-layered, Soft-grip Handle
Two Padlockable Hasps
Vortex® Valve
Flush Powerful Hinges
Lightweight Strong HPX® Resin
Watertight
Meets airline regulations for carry-on
luggage
Exterior Dimensions 16.20” x 12.70”x 6.60”
(41.1 x 32.2 x 16.8cm)
Weight RSK-ABL1 Actuator – 8.6lbs / 3.9kg
Complete Kit with carrying case
15lbs / 6.8kg

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