Sentera Controls AH2A1-6 Service manual

Mounting and operating instructions
AH2A1-6 ELECTRONIC HEATING CONTROLLER

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Table of contents
SAFETY AND PRECAUTIONS 3
PRODUCT DESCRIPTION 4
INTENDED AREA OF USE 4
TECHNICAL DATA 4
STANDARDS 4
WIRING AND CONNECTIONS 5
OPERATIONAL DIAGRAMS 5
MOUNTING INSTRUCTIONS IN STEPS 5
VERIFICATION OF INSTALLATION 7
OPERATING INSTRUCTIONS 8
MODBUS REGISTER MAPS 8
TRANSPORT AND STORAGE 9
WARRANTY AND RESTRICTIONS 9
MAINTENANCE 9
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SAFETY AND PRECAUTIONS
Read all the information, the datasheet, mounting and operating instructions and
study the wiring and connection diagram before working with the product. For
personal and equipment safety, and for optimum product performance, make sure you
entirely understand the contents before installing, using, or maintaining this product.
For safety and licensing (CE) reasons, unauthorised conversion and/ or modifications
of the product are inadmissible.
e product should not be exposed to abnormal conditions, such as: extreme
temperatures, direct sunlight or vibrations. Long-term exposure to chemical
vapours in high concentration can affect the product performance. Make sure the
work environment is as dry as possible; avoid condensation.
All installations shall comply with local health and safety regulations and local
electrical standards and approved codes. is product can only be installed by an
engineer or a technician who has expert knowledge of the product and safety
precautions.
Avoid contacts with energised electrical parts. Always disconnect the power
supply before connecting, servicing or repairing the product.
Always verify that you apply appropriate power supply to the product and use
appropriate wire size and characteristics. Make sure that all the screws and nuts
are well tightened and fuses (if any) are fitted well.
Recycling of equipment and packaging should be taken into consideration and these
should be disposed of in accordance with local and national legislation/regulations.
In case there are any questions that are not answered, please contact our technical
support or consult a professional.
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PRODUCT DESCRIPTION
AH2A1-6 are electric heating controllers for single-phase or two-phase electric heating.
ey are used as slave devices and need a “master” device - AH2C1-6, AH2C1-6-500,
etc. - to control them. e series utilise time-proportional control: the ratio between
on-time and off-time alters in order to fit the heating requirements. e current is triac-
switched, which minimises wear and tear, while enhanced control accuracy reduces
energy costs.
INTENDED AREA OF USE
■Control of heating systems
■For indoor use only
TECHNICAL DATA
■Modbus RTU communication
■Input for external timer for day / night mode (NO contact)
■Input for remote on/off switch (NC contact)
■Supply voltage:
►single phase: 110—240 VAC / 50—60 Hz
►two phase: 400—415 VAC / 50—60 Hz
■Regulated output:
►single phase: max. 3,2 kW (230 VAC)
►two phase: 6 kW (400 VAC)
■Temperature measurement range: -30—70 °C
■Analogue output: 0—10 VDC / 0—20 mA
■Analogue input: 0—10 VDC / 0—20 mA
■Protection standard: IP54 (according to EN 60529)
■Operating ambient conditions:
►temperature: -20—40 °C
►rel. humidity: 5—85 % rH (non-condensing)
STANDARDS
■Low Voltage Directive 2014/35/EU
►EN 60730-1:2011 Automatic electrical controls for household and similar use -
Part 1: General requirements
►EN 60730-2-9:2010Automatic electrical controls for household and similar use -
Part 2-9: Particular requirements for temperature sensing controls
■EMC directive 2014/30/EU:
►EN 61000-6-1:2007 Electromagnetic compatibility (EMC) - Part 6-1: Generic
standards - Immunity for residential, commercial and light industrial environments
►EN 61000-6-3:2007 Electromagnetic compatibility (EMC) - Part 6-3: Generic
standards - Emission standard for residential, commercial and light-industrial
environments Amendments A1:2011 and AC:2012 to EN 61000-6-3
■WEEE Directive 2012/19/EU
■RoHs Directive 2011/65/EU
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WIRING AND CONNECTIONS
LPower supply (230 VAC or 400 VAC)
NNeutral
PE Protective earth
NLoad output for heater
H
Ao1
Analogue output (for connecting another slave device, e.g. AH2A1
or fan speed controller, repeating the analogue input signal from
the master)
GND Common ground for analogue input and analogue output
Ai1 Analogue input - temperature setpoint reference
NO Input - normally open contact for remote ON / OFF switching
GND GND for NO and NC input contacts
NC Input - normally closed contact for remote ON / OFF switching
/B Modbus RTU (RS485) communication, signal /B
AModbus RTU (RS485) communication, signal A
GND Modbus RTU (RS485), ground
OPERATIONAL DIAGRAMS
Slave mode
Regulated output
(PWM)
PWM
Time
Temperature SP
t°
Analogue output
Analogue input
0 %
100 %
100 %
Temperature SP
5 °C
Analogue input
0 %
30 °C
100 %
MOUNTING INSTRUCTIONS IN STEPS
Before you start mounting AH2A1-6, read carefully “Safety and Precautions”.
Choose a smooth surface for installation (e.g. a wall, a panel, etc.).
ATTENTION Before mounting the device switch off the mains supply!
Follow these steps:
1. Unscrew the cover and open the controller. Mind the ribbon that connects the two
printed circuit boards.
2. Insert the high voltage cables through the grommets and connect them according
to the wiring diagram.
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Fig. 1 Mounting dimensions Fig. 2 Mounting position
A
B
E
D
F
C
Article code A B C D E F
AH2A1-6AH2A1-6 202 mm 115 mm 63 mm 102 mm 140 mm Ø 4,60 mm
Correct Incorrect
3. Fix the unit onto the wall or panel using the provided screws and dowels. Mind
the correct mounting position and unit mounting dimensions (see Fig. 1 Mounting
dimensions and Fig. 2 Mounting position).
4. Insert the low voltage cables through the cable glands and connect them to the
relevant terminals (refer to section Operating Instructions below for further
details).
5. Put back the cover and secure it with the screws.
6. Switch on the mains supply.
OPERATING INSTRUCTIONS
AH2A1 can operate as a Slave device only, i.e. an expansion unit. It can be controlled
via Modbus or, in case you do not intend to use Modbus, you can set it via the DIP
switches (see Fig. 5 below). AH2A1 needs to be connected to an external master
controller in order to operate.
Follow these steps (see Fig. 3):
1. Connect the mains supply to L, N and Pe.
2. Connect the heater to the output terminal block - terminals N and H.
3. Connect the unit to a master device (e.g. AH2C1-6) via inserting the low voltage
cables through one of the cable glands and connect them to GND and Ai1 of the
terminal block.
Fig. 3 Basic wiring and connections
230 VAC / 400 VAC
MASTER
Heater
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4. Connect terminals Ao1 and GND. When used, the heater PWM output follows the
analogue input signal. You can switch between 0—10 VDC or 0—20 mA via DIP
switch 1 (see Fig. 5 DIP switches).
5. Your device is now ready to control your electric heater based on the signal sent
by the master device. However, if you intend to use the additional control options
provided by the device, proceed to connecting the external equipment as specified
in Additional Control Options.
Additional options (optional) (see Fig. 4)
1. Modbus RTU communication - AH2A1-6 can be controlled and all settings can be
done via Modbus RTU communication protocol. If you intend to use this option,
you should connect the unit to a computer with installed 3SModbus application
via the /B, A and GND terminals. You can download the 3SModbus application
from Sentera’s website free of charge. e operating mode of the controller -
Standalone or Modbus mode - is selected via Holding register 7 (see Modbus
Register Maps below). Modbus mode disables the DIP switch settings.
2. Remote ON / OFF - terminals NC and GND. You can connect an external switch
to turn the controller on and off from a distance. When the connection between
the NC and GND terminals is interrupted, the controller stops and the output
is set to zero; therefore the AH2A1 features a factory installed bridge between
these terminals. Remote ON / OFF can only be disabled via Modbus (see Modbus
Tables below).
3. Analogue output - terminals Ai1 and GND. e analogue output repeats the
heater PWM output i. e. 70 % PWM output is translated to 7 VDC analogue
output signal, 80 % PWM is translated to 8 VDC analogue output signal, etc. It
can be used to control a fan or another slave device to increase the power output.
You can switch between 0—10 VDC or 0—20 mA via DIP switch 2 (see Fig. 5 DIP
switches) or Modbus RTU.
Fig. 4 Complete wiring and connections
Ao1
Ai1
GND
GND
SLAVE
Modbus
RTU
/B
A
GND
230 VAC / 400 VAC
Heater
MASTER
ON / OFF
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4. Set the DIP switches (Fig. 5) in the relevant positions to select the input and
output type.
Fig. 5 DIP switch settings
1
2
1 - Input type
0—20 mA
0—10 VDC
2 - Output type
0—20 mA
0—10 VDC
Modbus communication
Modbus communication can be used to control AH2A1 devices remotely or from a
Master controller i.e. a computer with Sentera’s free 3SModbus software . When
Modbus mode is selected (via holding register 7), the controller does not follow the
DIP switch settings and all options are selected via Modbus
Optional settings
e Network Bus Terminator (NBT) is used to set the device as and by default the
NBT is disconnected. It is put manually onto the pins to be connected (see Fig. 6).
To assure correct communication, the NBT jumper needs to be activated in only two
devices on the Modbus RTU network (see Example 1 and Example 2).
Fig. 6 NBT jumper
NBT is connected
NBT is disconnected
(factory pre-set)
Example 1 Example 2
RX
ТX
NBT
NBT
NBT
Slave 2
Master
Slave n
Slave 1
Slave 2
Slave 1
RX
ТX
NBT
NBT
Master
Slave n
ATTENTION On a Modbus RTU network, two bus terminators (NBTs) need to be activated
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VERIFICATION OF INSTALLATION
ATTENTION Use only tools and equipment with non-conducting handles when working on
electrical devices.
After switching on the power supply the red LED should be on to indicate that the unit
is supplied. e green LED indicates that the output is active. If this is not the case,
check the connections.
MODBUS REGISTER MAPS
INPUT REGISTERS
Data type Description Data Values
1 Reserved, returns “0”
2 Current output duty cycle unsigned int. Current output in % 0—100 100 = 100 %
3—12 Reserved, return “0”
13 Remote Off contact unsigned int. Shows if the unit is in remote off,
selected via the NC switch 0, 1 0 = 1=
On
Standby
14 Reserved, returns “0”
15 Control board problem unsigned int. Shows if there is a problem with the
communication with the control board 0, 1 0 = 1=
OK
Problem
16—18 Reserved, return “0”
HOLDING REGISTERS
Data type Description Data Default Values
1Device slave address unsigned int. Modbus device address 1—247 1
2Modbus baud rate unsigned int. Modbus communication baud rate 1—4 2
1 =
2 =
3 =
4 =
9.600
19.200
38.400
57.600
3Modbus parity mode unsigned int. Parity check mode 0 = 1 =
2 =
8N1
8E1
8O1 10 =
1 =
2 =
None
Even
Odd
4Device type unsigned int. Device type (Read-only) AH2A1-6 = 6.003
5HW version unsigned int. Hardware version of the device (Read-only) XXXX 0 x 0100 = HW version 1.10
6RW version unsigned int. Firmware version of the device (Read-only) XXXX 0 x 0110 = FW version 1.10
7Operating mode unsigned int. Enables / disables the Modbus control 0-1 0 =
1= Standalone mode Modbsu mode
8Output override unsigned int. Enables Modbus control over the output. Always settable. Active only if holding
register 7 is set to 1.0, 1 0 =
1= Disabled Enabled
9—14 Reserved, return “0”
15 Triac Control PWM Output
Period unsigned int. PWM period time 1—60 30 60 = 60 sec
16—20 Reserved, return “0”
21 Override Output Value unsigned int. Override output value in %(only active if
registers 7 and 8 are set) 0—100 0100 = 100 %
22—30 Reserved, return “0”
For more information about Modbus over serial line, please visit: http://www.modbus.org/docs/Modbus_over_serial_line_V1_02.pdf
INPUT REGISTERS (see Table Input registers below)
e input registers are read-only. All data can be read using the “Read Input Registers”
command. Table Input registers shows the returned data type and the way it should
be interpreted.
HOLDING REGISTERS (see Table Holding registers below)
ese registers are read/write registers and they can be managed via “Read Holding
Registers”, “Write Single Register” and “Write Multiple Registers” commands. e
registers that are not used are read-only and, therefore, writing in these registers
neither returns a Modbus error exception, nor makes any changes.
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TRANSPORT AND STORAGE
Avoid shocks and extreme conditions; stock in original packing.
WARRANTY AND RESTRICTIONS
Two years from the delivery date against defects in manufacturing. Any modifications
or alterations to the product relieve the manufacturer of any responsibilities. e
manufacturer bears no responsibility for any misprints or mistakes in this data.
MAINTENANCE
In normal conditions this product is maintenance-free. If soiled, clean with a dry or
damp cloth. In case of heavy pollution, clean with a non-aggressive product. In these
circumstances the unit should be disconnected from the supply. Pay attention that no
fluids enter the unit. Only reconnect it to the supply when it is completelydry.
AH2A1-6 ELECTRONIC HEATING
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