CD Automation Revo TC User manual

CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel [phone] – Fax [phone]
E-Mail: [e-mail] - WEB: www.cdautomation.com
USER’S MANUAL
Rev. 2/20 0
00005
Revo
TC
Temperature Controller
Temperature ControllerTemperature Controller
Temperature Controller
Part 1

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1 Important warnings for safety ________________________________________ 8
2 Note ____________________________________________________________ 9
3 Identifi ation and Order Code _______________________________________ 10
3. Identification of the unit ______________________________________________ 0
3.2 Order Code ________________________________________________________
4 Te hni al Spe ifi ations ____________________________________________ 12
4. Environmental installation conditions ____________________________________ 2
4.2 Derating Curve _____________________________________________________ 2
5 Installation ______________________________________________________ 12
5. Dimensions and Weight ______________________________________________ 3
5.2 Fixing holes________________________________________________________ 3
6 Wiring instru tions ________________________________________________ 14
6. Out Terminal (Terminal block M ) ______________________________________ 4
6.2 Supply Terminal (Terminal block M2) ____________________________________ 4
6.3 Communication Terminal RS485 (Terminal block M3) _______________________ 4
6.4 Input Terminal (Terminal block M4) _____________________________________ 4
6.5 Connection Diagram _________________________________________________ 5
6.6 Access to Ln – Tn terminal Screw_______________________________________ 7
7 TU Module Basi __________________________________________________ 18
8 Control Panel ____________________________________________________ 19
9 Display _________________________________________________________ 21
9. Indicators _________________________________________________________ 22
9.2 Possible outputs REVO TCM (Temperature Controller only) ___________________ 22
9.3 Possible outputs REVO TC (SSR + Temperature Controller) __________________ 22
10 Operative Mode__________________________________________________ 23
11 Fun tions ______________________________________________________ 24
. Special Functions __________________________________________________ 24
.2 Manual Mode______________________________________________________ 25
.3 Showing break-down alarm __________________________________________ 25
.4 Showing leakage alarm _____________________________________________ 26
.5 Showing loop-break alarm ___________________________________________ 26
12 Fun tion “Soft start”______________________________________________ 26
13 Dete tion of malfun tions__________________________________________ 27
14 Programming Pro edure___________________________________________ 28
4. Programming procedure Diagram______________________________________ 28
4.2 SET POINT Group ( SP )_____________________________________________ 29
4.3 ALARM Group ( AL ) ________________________________________________ 3
4.3. Alarm Function _________________________________________________________________ 33
4.3.2 Alarm Hysteresis _______________________________________________________________ 36

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4.3.3 Alarm Out _____________________________________________________________________ 36
14.3.4 Action of alarm output. ___________________________________________________________ 37
4.3.5 Resetting of an Alarm ____________________________________________________________ 37
4.3.6 Alarm mask ___________________________________________________________________ 38
4.4 Control Group ( Cntr ) _____________________________________________ 39
4.5 OUT Group( Out ) _________________________________________________ 42
4.6 Group EHT (Functions setted also from input and input2)__________________ 44
4.7 Group DEF (default of run time Loading)________________________________ 46
4.8 Group PAL1 (Pallet control parameters)_______________________________ 46
4.9 Group PAL2 (Pallet 2 control parameters)_______________________________ 48
4. 0 Group PAL3 (Pallet 3 control parameters)______________________________ 48
15 SELF-TUNING Algorithms __________________________________________ 51
5. PreTune__________________________________________________________ 5
5.2 SelfTune _________________________________________________________ 52
16 Serial RS485 and USB ommuni ation interfa e_________________________ 53
17 Configuration Mode ______________________________________________ 54
7. Description _______________________________________________________ 54
7.2 Configuration procedure diagram ______________________________________ 55
7.3 Group INPUT (inP )________________________________________________ 57
7.4 Group I/O ( io )___________________________________________________ 59
7.4. Out ________________________________________________________________________ 59
7.4.2 OUT 2 ________________________________________________________________________ 60
7.4.3 OUT 3 or Di __________________________________________________________________ 6
7.4.4 Out 4 ________________________________________________________________________ 63
7.4.5 General_______________________________________________________________________ 64
7.5 ALARM Group( AL )_________________________________________________ 65
7.5. Alarm _______________________________________________________________________ 65
7.5.2 Alarm 2_______________________________________________________________________ 66
7.5.3 Alarm 3_______________________________________________________________________ 67
7.6 Heating Break-Down Group ( Hbdu ) __________________________________ 68
7.7 Loop break Group( LbAL )___________________________________________ 68
7.8 SELFTUNE Group( tunE )____________________________________________ 69
7.9 SOFT START Group ( SoFt )__________________________________________ 70
7. 0 Gruppo PARAMETRI VARI ( niSC ) ___________________________________ 70
7. RS485 Group ( r485 )_____________________________________________ 73
7. 2 Default Configuratiov Group ( deF )__________________________________ 74
7. 3 Notes___________________________________________________________ 75
18 Serial ommuni ations ____________________________________________ 76

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8. introduction to Modbus Protocol _______________________________________ 76
8.2 TABLE 0 _________________________________________________________ 78
8.3 WORDS ADDRESS__________________________________________________ 78
8.4 BITS ____________________________________________________________ 87
8.5 TABLE (WEST 6600) ______________________________________________ 88
8.6 Status Table (Word 7) ______________________________________________ 89
19 Default Parameter Loading_________________________________________ 91
9. User procedure ____________________________________________________ 9
9.2 Loading Default operative parameter ___________________________________ 9
9.3 Default configuration parameter Loading ________________________________ 92
9.3. European table _________________________________________________________________ 93
9.3.2 Americana table ________________________________________________________________ 96
20 Calibration Pro edure ____________________________________________ 101
20. Description ______________________________________________________ 0
20.2 Guidelines for calibration ___________________________________________ 0
20.3 Calibration from keypad ____________________________________________ 02
20.3. TC and linear input calibration ____________________________________________________ 03
20.3.2 Cold Junction Calibration ________________________________________________________ 04
20.3.3 RTD Input Calibration ___________________________________________________________ 05
20.3.4 Input Calibration mA ___________________________________________________________ 06
20.3.5 Input 0 V Calibration __________________________________________________________ 07
20.3.6 Current transformer Input calibration_______________________________________________ 08
20.4 Calibration from serial _____________________________________________ 09
20.4. Input TC and LINEAR Input calibration ______________________________________________ 09
20.4.2 Cold Junction Calibration ________________________________________________________ 0
20.4.3 RTD Input Calibration ___________________________________________________________ 0
20.4.4 Input Calibration mA ___________________________________________________________
20.4.5 Input 0 V Calibration __________________________________________________________ 2
20.4.6 Calibrazione Input Trasformatore Amperometrico _____________________________________ 3
20.5 Caricamento valori di calibrazione di default ____________________________ 3
21 Tables: _______________________________________________________ 114
2 . Table _________________________________________________________ 4
2 .2 Table 2 _________________________________________________________ 4
22 Test Hardware via seriale _________________________________________ 115
22. Display Test _____________________________________________________ 6
22.2 Led Test ________________________________________________________ 6
22.3 FUNC key Test ___________________________________________________ 6
22.4 MAN Key Test ____________________________________________________ 6
22.5 UP key Test______________________________________________________ 6
22.6 DOWN key Test___________________________________________________ 6
22.7 EEPROM Test_____________________________________________________ 6

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22.8 Relè Test ______________________________________________________ 6
22.9 Relè 2 Test ______________________________________________________ 6
22. 0 Relè 3 Test _____________________________________________________ 7
22. Relè 4 Test _____________________________________________________ 7
22. 2 Out 4 mA Test___________________________________________________ 7
22. 3 Out 20 mA Test__________________________________________________ 7
22. 4 Input Test ____________________________________________________ 7
22. 5 Input 2 Test ____________________________________________________ 7
22. 6 0 mV measure Test______________________________________________ 8
22. 7 60 mV measure Test______________________________________________ 8
22. 8 4 mA measure Test_______________________________________________ 8
22. 9 20 mA measure Test______________________________________________ 8
22.20 0 ohm measure Test______________________________________________ 9
22.2 300 ohm measure Test____________________________________________ 9
22.22 V measure Test ________________________________________________ 9
22.23 0 V measure Test _______________________________________________ 9
22.24 RJ Test ________________________________________________________ 20
22.25 TA 5 mA measure Test ____________________________________________ 20
22.26 TA 50 mA measure Test ___________________________________________ 20

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CD Automation s.r.l.
Controllers, Drives & Automation
Via Picasso, 34/36 - 20025 Legnano (MI)- Italia
P.I. 08925720 56 -Tel. (033 ) 577479 - Fax (033 ) 579479
Internet : www.cdautomation.com - E-MAIL: [e-mail]
Dichiarazione di Conformità
Declaration of Conformity
PRODUTTORE:
PRODUCT MANUFACTURER: CD Automation S.R.L.
INDIRIZZO:
ADDRESS: Via Pablo Picasso 34//36
20025 Legnano (Mi)
Italia
Di hiara he il prodotto:
De lare that the produ t:
Revo TC
SODDISFA I REQUISITI DELLA NORMA :
Specifica di sicurezza EN60947- :2008
EN60947-4-3:200
Specifica sulle emissioni EN60947-4-3:2000
Specifica sulle Immunità EN60947-4-3:2000
FULFILS THE REQUIREMENTS OF THE STANDARD:
Electrical safety Standard EN60947- :2008
EN60947-4-3:200
Generic Emission standard EN60947-4-3:2000
Generic Immunity standard EN60947-4-3:2000
CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva
CDAutomation declares that The products above mentioned they am conforming to the directive
EMC 2004/108/CEE e alla direttiva Bassa Tensione (low Voltage) 2006/95/CEE
DESCIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica
PRODUCT DESCRIPTION: Elettric power controll
UTILIZZO: Controllo processi termici
SCOPE OF APPLICATION: Thermal controll process
Data di emissione: 20/04/20 0 Amministratore Unico e
Issued on: 20/04/20 0 Legale Rappresentante
Claudio Brizzi

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1Important warnings for safety
This chapter contains important information for the safety. The not observance of these instructions may
result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the
components system included.
The installation should be performed by qualified persons.
The Thyristor unit are integral part of industrial equipments. When it is supply, the
Thyristor unit is subject to dangerous tensions.
•Don't remove the protection Cover.
•Don't use these unit in aerospace applications and/ or nuclear.
The nominal current corresponds to use at temperature not superior to 45°C.
•The Thyristor unit must be mounted in vertical position and without obstruction above
and below to allow a good flow ventilation.
•The hot air of one thyristor unit must not invest the unit positioned above.
•For side by side placed leave a space of 5mm between the unit.
A suitable device must ensure that the unit can be electrically isolated from the supply, this
allows the qualified people to work in safety.
Prote tion (Prote tion, Protezione)
The unit have IP20 protection rating as defined by the specific international. Is necessary
consider the place of installation.
Earth (Terre, Messa a terra)
For safety, the Thyristor unit with isolated heat-sink must be connected to earth.
Earth impedance should be correspondent to local earth regulation. Periodically the earth
efficiency should be inspected.
Ele troni supply (Alimentation éle tronique, Alimentazione elettroni a)
The electronic circuit of the Thyristor unit must be supplied by dedicated voltage for all
electronic circuits and not in parallel with coil contactors, solenoids and other.
It's recommended to use a shielded transformer.
Ele tri Sho k Hazard (Risque de hoque éle trique, Ris hi di s osse elettri he)
When the Thyristor unit is energized, after the power supply is shut off, wait least a minute
for allow the discharge of the internal capacitors where there is a dangerous tension. Before
working, make sure that:
•Only authorized personnel must perform maintenance, inspection, and replacement
operations.
•The authorized personnel must read this manual before to have access to the unit.
•Unqualified People don't perform jobs on the same unit or in the immediate vicinities.

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Important warnings (Attention, Avvertenze importanti)
During the operations with units under tension, local regulations regarding electrical
installation should be rigidly observed:
•Respect the internal safety rules.
•Don't bend components to maintain insulation distances.
•Protect the units from high temperature humidity and vibrations.
•Don't touch components to prevent electrostatic discharges on them.
•Verify that the size is in line with real needs.
•To measure voltage current etc. on unit, remove rings and other jewels from fingers
and hands.
•Authorized personnel that work on thyristor unit under power supply voltage must be
on insulated board
This listing does not represent a complete enumeration of all necessary safety cautions.
Ele tromagneti ompatibility
(Compatibilità éle tromagnétique, Compatibilità elettromagneti a)
Our thyristor units have an excellent immunity to electromagnetic interferences if all
suggestions contained in this manual are respected. In respect to a good Engineering
practice, all inductive loads like solenoids contactor coils should have a filter in parallel.
Emissions (Emission, Emissioni)
All solid-state power controllers emit a certain amount of radio-frequency energy because
of the fast switching of the power devices.
The CD Automation’s Thyristor unit are in accord with the EMC norms, CE mark.
In most installations, near by electronic systems will experience no difficulty with
interference. If very sensitive electronic measuring equipment or low-frequency radio
receivers are to be used near the unit, some special precautions may be required. These
may include the installation of a line supply filter and the use of screened (shielded) output
cable to the load.
2Note
Warning: This icon is present in all the operational procedures where the Improper
operation may result in serious personal injury or death
Caution: This icon is present in all the operational procedures where the Improper
operation can cause damage for the unit.
CD Automation reserves the right to modify the own products and this manual without any
advise.

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3Identifi ation and Order Code
3.1 Identifi ation of the unit
Attenzione: Prima dell’installazione, assicurarsi che
l'unità a thyristor non abbia subito danni durante il
trasporto. In caso di danneggiamento, notificarlo
immediatamente al corriere..
The identification's label give all the information regarding the factory settings of the Thyristor
unit, this label is on the unit, like represented in figure.
Verify that the product is the same thing as ordered.

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3.2 Order Code

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4Te hni al Spe ifi ations
4.1
Environmental installation onditions
Ambient temperature 0-40°C at nominal current. Over 40°C use the
derating curve.
Storage temperature -25°C a 70°C
Installation place
Don’t install at direct sun light, where there
are conductive dust, corrosive gas, vibration or
water and also in salty environmental.
Altitude
Up to 000 meter over sea level. For higher
altitude reduce the nominal current of 2% for
each 00m over 000m
Humidity From 5 to 95% without condense and ice
Pollution Level Up to 2nd Level ref. IEC 60947- 6. .3.2
4.2 Derating Curve
5 Installation
Before to install, make sure that the Thyristor
unit have not damages.
If the product has a fault, please contact the
dealer from which you purchased the product.
Verify that the product is the same thing as
ordered.
The Thyristor unit must be always mounted in
vertical position to improve air cooling on
heat-sink.
Maintain the minimum distances in vertical
and in horizontal as represented.
When more unit has mounted inside the
cabinet maintain the air circulation like
represented in figure.
Sometimes is necessary installing a fan to
have better air circulation.

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5.1 Dimensions and Weight
REVO TC 1PH
W(mm) H(mm) D(mm) Weight (kg)
72 2 85 , 5
5.2 Fixing holes

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6Wiring instru tions
Warning: Before connecting or disconnecting the unit check that power and
control cables are isolated from oltage sources.
6.1 Out Terminal (Terminal blo k M1)
Terminal Des ription SSR Out DI Input Relay Out
Digital
Input/Output
OUT4 SSR– DI2 C DI/O 2
2 OUT4 SSR+ DI2 NO DI/O 2
3 OUT3 SSR– DI C DI/O
4 OUT3 SSR+ DI NO DI/O
5 OUT2 SSR– _ C _
6 OUT2 SSR+ _ NO _
7 TA _ _ _ _
8 TA _ _ _ _
9 OUT SSR– _ C _
0 OUT SSR+ _ NO _
“-“ = Not available
6.2 Supply Terminal (Terminal blo k M2)
Terminal Des ription
Supply 24Vdc/ac
2 Supply 24Vdc/ac
6.3 Communi ation Terminal RS485 (Terminal blo k M3)
Terminal Des ription
A+ RS485 A +
B- RS485 B -
6.4 Input Terminal (Terminal blo k M4)
Terminal Des ription
3 PT 00
4 TC+ PT 00 V+ mA+
5 TC- Compensazione V- mA-

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6.5 Conne tion Diagram
Revo TC Basic:
Revo TC with flat wiring system Option:

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Caution: this procedure must be performed only by qualified persons.
* See Out terminal chapter for more informations
*2Only with flat wiring system Option: connect with proper cable (RJ45 Cat 5E Patch Cable UTP)
as shown:

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The cable supplyed by CD Automation are
Lenght Code
0, 5 m ICOC U5EB-00
0,3 m ICOC U5EB-003-GREE
0,5 m ICOC U5EB-005-GREE
m ICOC U5EB-010-GREE
2 m ICOC U5EB-020-GREE
3 m ICOC U5EB-030-GREE
5 m ICOC U5EB-050-GREE
7,5 m ICOC U5EB-075-GREE
0 m ICOC U5EB- 00-GREE
5 m ICOC U5EB- 50-GREE
6.6 A ess to Ln – Tn terminal S rew

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7TU Module Basi
Revo TU is a termination unit that provides the power supply and RS485 comms (modbus RTU) for up to
max 10 REVO TC units.
Terminal block M1
Terminal Des ription
RS485 B -
2 RS485 A +
3 Global Output
4 Global Output
Terminal block M2
Terminal Des ription
5 Not Used
6 Supply 24Vdc/ac
7 Supply 24Vdc/ac
Terminal Block M3 for flat wiring system

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8Control Panel
The keyboard is composed of four push button properly identified and protected: depending on the status
of each device button assumes a specific function, as described below.
Text or Combination Description of function associated
▲
Configuration and operational
Skip to next parameter or group
Configuration and ongoing operational and edit
Increases the value of the parameter currently displayed
Operating with manual output
Increases the value of control output
Automatic Operation
If enabled, after 3 sec ill set point increases
▼
Configuration and operational
Skip to the previous group or parameter
Configuration and ongoing operational and edit
Decreases the value of the parameter currently displayed
Operating with manual output
Decreases the value of control output
Automatic Operation
If enabled, after 3 sec the set point decreases
FUNC
Operating
Release
Avoid the Change of the value displayed through the upper LCD.
Accept the changed value
Operating
T> 3 sec
Special Views: load current, leakage current, heating power, the cooling power, firmware version.
Configuration
Avoid the Change of the value of information displayed through the upper LCD.
Accept the changed value
MA N
Operating
Exit the current group
While editing a parameter abort editing
Operating
T> 3 sec
Set automatic or manual control mode
Configuration
Exit the current group
While editing a parameter abort editing

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(▲/▼) + MAN
Operating
during numeric editing
Reaches the max / min set for the actual parameter
Configuration
during numeric editing
Reaches the max / min set for the current parameter
FUN C + MAN
Operating
t > 3 sec.
Input in configuration mode
▲ + F UNC
Operating
t > 3 sec.
Lamp test
▼+ FUN C
Operating
t > 3 sec.
Input in calibration mode
▼ + MAN
Operativo
Show on the display below the load current or SetPoint