CD Automation Revo TC 2ph User manual

CD Automation S.r.l.
Via Picasso 34/36 - 20025 – Legnano (MI) – ITALY
Tel [phone] – Fax [phone]
E-Mail: [e-mail] - WEB: www.cdautomation.com
Revo TC 2ph
Temperature Controller
Part 1
USER’S MANUAL
Rev. 2/20 6
0000

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1 Important warnings for safety ________________________________________ 8
2 Note ____________________________________________________________ 9
3 Identifi ation and Order Code _______________________________________ 10
3. Identification of the unit ______________________________________________ 0
3.2 Order Code ________________________________________________________
4 Te hni al Spe ifi ations ____________________________________________ 12
4. Environmental installation conditions ____________________________________ 2
4.2 Derating Curve _____________________________________________________ 2
5 Installation ______________________________________________________ 12
5. Dimensions and Weight ______________________________________________ 3
5.2 Fixing holes ________________________________________________________ 3
6 Wiring instru tions ________________________________________________ 14
6. Out Terminal (Terminal block M ) ______________________________________ 4
6.2 Supply Terminal (Terminal block M2) ____________________________________ 4
6.3 Communication Terminal RS485 (Terminal block M3) _______________________ 4
6.4 Input Terminal (Terminal block M4) _____________________________________ 4
6.5 Connection Diagram _________________________________________________ 5
6.6 Access to Ln – Tn terminal Screw _______________________________________ 7
7 TU Module Basi __________________________________________________ 18
8 Control Panel ____________________________________________________ 19
9 Display _________________________________________________________ 21
9. Indicators _________________________________________________________ 22
9.2 Possible outputs REVO TCM (Temperature Controller only) ___________________ 22
9.3 Possible outputs REVO TC (SSR + Temperature Controller) __________________ 22
10 Operative Mode __________________________________________________ 23
11 Fun tions ______________________________________________________ 24
. Special Functions __________________________________________________ 24
.2 Manual Mode ______________________________________________________ 25
.3 Showing break-down alarm __________________________________________ 25
.4 Showing leakage alarm _____________________________________________ 26
.5 Showing loop-break alarm ___________________________________________ 26
12 Fun tion “Soft start” ______________________________________________ 26
13 Dete tion of malfun tions __________________________________________ 27
14 Programming Pro edure ___________________________________________ 28
4. Programming procedure Diagram ______________________________________ 28
4.2 SET POINT Group ( SP ) _____________________________________________ 29
4.3 ALARM Group ( AL ) ________________________________________________ 3
4.3. Alarm Function _________________________________________________________________ 33
4.3.2 Alarm Hysteresis _______________________________________________________________ 37

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4.3.3 Alarm Out _____________________________________________________________________ 37
 Action of alarm output. ___________________________________________________________ 38
4.3.5 Resetting of an Alarm ____________________________________________________________ 38
4.3.6 Alarm mask ___________________________________________________________________ 39
4.4 Control Group ( Cntr ) _____________________________________________ 40
4.5 OUT Group( Out ) _________________________________________________ 43
4.6 Group EHT (Functions setted also from input and input2) __________________ 45
4.7 Group DEF (default of run time Loading) ________________________________ 47
4.8 Group PAL1 (Pallet control parameters) _______________________________ 47
4.9 Group PAL2 (Pallet 2 control parameters) _______________________________ 49
4. 0 Group PAL3 (Pallet 3 control parameters) ______________________________ 49
15 SELF-TUNING Algorithms __________________________________________ 52
5. PreTune __________________________________________________________ 52
5.2 SelfTune _________________________________________________________ 53
16 Serial RS485 and USB ommuni ation interfa e _________________________ 54
17 Configuration Mode ______________________________________________ 55
7. Description _______________________________________________________ 55
7.2 Configuration procedure diagram ______________________________________ 56
7.3 Group INPUT ( inP ) ________________________________________________ 58
7.4 Group I/O ( io ) ___________________________________________________ 60
7.4. Out ________________________________________________________________________ 60
7.4.2 OUT 2 ________________________________________________________________________ 6
7.4.3 OUT 3 or Di __________________________________________________________________ 62
7.4.4 Out 4 ________________________________________________________________________ 64
7.4.5 General _______________________________________________________________________ 65
7.5 ALARM Group( AL ) _________________________________________________ 66
7.5. Alarm _______________________________________________________________________ 66
7.5.2 Alarm 2 _______________________________________________________________________ 67
7.5.3 Alarm 3 _______________________________________________________________________ 68
7.6 Heating Break-Down Group ( Hbdu ) __________________________________ 69
7.7 Loop break Group( LbAL ) ___________________________________________ 69
7.8 SELFTUNE Group( tunE )____________________________________________ 70
7.9 SOFT START Group ( SoF t ) __________________________________________ 7
7. 0 Gruppo PARAMETRI VARI ( niSC ) ___________________________________ 7
7. RS485 Group ( r485 ) _____________________________________________ 74
7. 2 Default Configuratiov Group ( deF ) __________________________________ 75
7. 3 Notes ___________________________________________________________ 76
18 Serial ommuni ations ____________________________________________ 77

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8. introduction to Modbus Protocol _______________________________________ 77
8.2 TABLE 0 _________________________________________________________ 79
8.3 WORDS ADDRESS __________________________________________________ 79
8.4 BITS ____________________________________________________________ 88
8.5 TABLE (WEST 6600) ______________________________________________ 89
8.6 Status Table (Word 7) ______________________________________________ 90
19 Default Parameter Loading _________________________________________ 92
9. User procedure ____________________________________________________ 92
9.2 Loading Default operative parameter ___________________________________ 92
9.3 Default configuration parameter Loading ________________________________ 93
9.3. European table _________________________________________________________________ 94
9.3.2 Americana table ________________________________________________________________ 97
20 Calibration Pro edure ____________________________________________ 102
20. Description ______________________________________________________ 02
20.2 Guidelines for calibration ___________________________________________ 02
20.3 Calibration from keypad ____________________________________________ 03
20.3. TC and linear input calibration ____________________________________________________ 04
20.3.2 Cold Junction Calibration ________________________________________________________ 05
20.3.3 RTD Input Calibration ___________________________________________________________ 06
20.3.4 Input Calibration mA ___________________________________________________________ 07
20.3.5 Input 0 V Calibration __________________________________________________________ 08
20.3.6 Current transformer Input calibration _______________________________________________ 09
20.4 Calibration from serial _____________________________________________ 0
20.4. Input TC and LINEAR Input calibration ______________________________________________ 0
20.4.2 Cold Junction Calibration ________________________________________________________
20.4.3 RTD Input Calibration ___________________________________________________________
20.4.4 Input Calibration mA ___________________________________________________________ 2
20.4.5 Input 0 V Calibration __________________________________________________________ 3
20.4.6 Calibrazione Input Trasformatore Amperometrico _____________________________________ 4
20.5 Caricamento valori di calibrazione di default ____________________________ 4
21 Tables: _______________________________________________________ 115
2 . Table _________________________________________________________ 5
2 .2 Table 2 _________________________________________________________ 5
22 Test Hardware via seriale _________________________________________ 116
22. Display Test _____________________________________________________ 7
22.2 Led Test ________________________________________________________ 7
22.3 FUNC key Test ___________________________________________________ 7
22.4 MAN Key Test ____________________________________________________ 7
22.5 UP key Test ______________________________________________________ 7
22.6 DOWN key Test ___________________________________________________ 7
22.7 EEPROM Test _____________________________________________________ 7

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22.8 Relè Test ______________________________________________________ 7
22.9 Relè 2 Test ______________________________________________________ 7
22. 0 Relè 3 Test _____________________________________________________ 8
22. Relè 4 Test _____________________________________________________ 8
22. 2 Out 4 mA Test ___________________________________________________ 8
22. 3 Out 20 mA Test __________________________________________________ 8
22. 4 Input Test ____________________________________________________ 8
22. 5 Input 2 Test ____________________________________________________ 8
22. 6 0 mV measure Test ______________________________________________ 9
22. 7 60 mV measure Test ______________________________________________ 9
22. 8 4 mA measure Test _______________________________________________ 9
22. 9 20 mA measure Test ______________________________________________ 9
22.20 0 ohm measure Test ______________________________________________ 20
22.2 300 ohm measure Test ____________________________________________ 20
22.22 V measure Test ________________________________________________ 20
22.23 0 V measure Test _______________________________________________ 20
22.24 RJ Test ________________________________________________________ 2
22.25 TA 5 mA measure Test ____________________________________________ 2
22.26 TA 50 mA measure Test ___________________________________________ 2

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CD Automation
s.r.l.
Controllers, Drives & Automation
Via Picasso, 34/36 - 20025 Legnano (MI)- Italia
P.I. 08925720 56 -Tel. (033 ) 577479 - Fax (033 ) 579479
Internet : www.cdautomation.com - E-MAIL: [e-mail]
Dichiarazione di Conformità
Declaration of Conformity
PRODUTTORE:
PRODUCT MANUFACTURER: CD Automation S.R.L.
INDIRIZZO:
ADDRESS: Via Pablo Picasso 34//36
20025 Legnano (Mi)
Italia
Di hiara he il prodotto:
De lare that the produ t:
Revo TC
SODDISFA I REQUISITI DELLA NORMA :
Specifica di sicurezza EN60947- :2008
EN60947-4-3:200
Specifica sulle emissioni EN60947-4-3:2000
Specifica sulle Immunità EN60947-4-3:2000
FULFILS THE REQUIREMENTS OF THE STANDARD:
Electrical safety Standard EN60947- :2008
EN60947-4-3:200
Generic Emission standard EN60947-4-3:2000
Generic Immunity standard EN60947-4-3:2000
CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva
CDAutomation declares that The products above mentioned they am conforming to the directive
EMC 2004/108/CEE e alla direttiva Bassa Tensione (low Voltage 2006/95/CEE
DESCIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica
PRODUCT DESCRIPTION: Elettric power controll
UTILIZZO: Controllo processi termici
SCOPE OF APPLICATION: Thermal controll process
Data di emissione: 20/04/20 0 Amministratore Unico e
Issued on: 20/04/20 0 Legale Rappresentante
Claudio Brizzi

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1 Important warnings for safety
This chapter contains important information for the safety. The not observance of these instructions may
result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the
components system included.
The installation should be performed by qualified persons.
The Thyristor unit are integral part of industrial equipments. When it is supply, the
Thyristor unit is subject to dangerous tensions.
• Don't remove the protection Cover.
• Don't use these unit in aerospace applications and/ or nuclear.
The nominal current corresponds to use at temperature not superior to 45°C.
• The Thyristor unit must be mounted in vertical position and without obstruction above
and below to allow a good flow ventilation.
• The hot air of one thyristor unit must not invest the unit positioned above.
• For side by side placed leave a space of 5mm between the unit.
A suitable device must ensure that the unit can be electrically isolated from the supply, this
allows the qualified people to work in safety.
Prote tion (Prote tion, Protezione)
The unit have IP20 protection rating as defined by the specific international. Is necessary
consider the place of installation.
Earth (Terre, Messa a terra)
For safety, the Thyristor unit with isolated heat-sink must be connected to earth.
Earth impedance should be correspondent to local earth regulation. Periodically the earth
efficiency should be inspected.
Ele troni supply (Alimentation éle tronique, Alimentazione elettroni a)
The electronic circuit of the Thyristor unit must be supplied by dedicated voltage for all
electronic circuits and not in parallel with coil contactors, solenoids and other.
It's recommended to use a shielded transformer.
Ele tri Sho k Hazard (Risque de hoque éle trique, Ris hi di s osse elettri he)
When the Thyristor unit is energized, after the power supply is shut off, wait least a minute
for allow the discharge of the internal capacitors where there is a dangerous tension. Before
working, make sure that:
• Only authorized personnel must perform maintenance, inspection, and replacement
operations.
• The authorized personnel must read this manual before to have access to the unit.
• Unqualified People don't perform jobs on the same unit or in the immediate vicinities.

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Important warnings (Attention, Avvertenze importanti)
During the operations with units under tension, local regulations regarding electrical
installation should be rigidly observed:
• Respect the internal safety rules.
• Don't bend components to maintain insulation distances.
• Protect the units from high temperature humidity and vibrations.
• Don't touch components to prevent electrostatic discharges on them.
• Verify that the size is in line with real needs.
• To measure voltage current etc. on unit, remove rings and other jewels from fingers
and hands.
• Authorized personnel that work on thyristor unit under power supply voltage must be
on insulated board
This listing does not represent a complete enumeration of all necessary safety cautions.
Ele tromagneti ompatibility
(Compatibilità éle tromagnétique, Compatibilità elettromagneti a)
Our thyristor units have an excellent immunity to electromagnetic interferences if all
suggestions contained in this manual are respected. In respect to a good Engineering
practice, all inductive loads like solenoids contactor coils should have a filter in parallel.
Emissions (Emission, Emissioni)
All solid-state power controllers emit a certain amount of radio-frequency energy because
of the fast switching of the power devices.
The CD Automation’s Thyristor unit are in accord with the EMC norms, CE mark.
In most installations, near by electronic systems will experience no difficulty with
interference. If very sensitive electronic measuring equipment or low-frequency radio
receivers are to be used near the unit, some special precautions may be required. These
may include the installation of a line supply filter and the use of screened (shielded) output
cable to the load.
2
Note
Warning: This icon is present in all the operational procedures where the Improper
operation may result in serious personal injury or death
Caution: This icon is present in all the operational procedures where the Improper
operation can cause damage for the unit.
CD Automation reserves the right to modify the own products and this manual without any
advise.

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3 Identifi ation and Order Code
3.1 Identifi ation of the unit
Attenzione: Prima dell’installazione, assicurarsi che
l'unità a thyristor non abbia subito danni durante il
trasporto. In caso di danneggiamento, notificarlo
immediatamente al corriere..
The identification's label give all the information regarding the factory settings of the Thyristor
unit, this label is on the unit, like represented in figure.
Verify that the product is the same thing as ordered.