Cecilware JAVA GIANT 2 Quick start guide

MODEL NO:
JAVA GIANT 2 (USA & CANADA)
JAVA GIANT 2 (USA & CANADA)
PHASE:
1 PHASE
1 PHASE
1 PHASE
1 PHASE
3 PHASE
VOLTS:
120
230
230
230
230
TOTAL
KW
1.7
6
9
18
18
NO. OF
HEATERS
1
3
3
3
3
AMPS
15
26
39
78
45
HZ.
60
60
60
60
60
RECEPTACLE
NEMA
L-5-15
L6-30R
HARDWIRED
HARDWIRED
HARDWIRED
CIRCUIT
BREAKER
15A
30A
50A
100A
60A
ELECTRICAL SPECIFICATIONS
UNITS OVER 30 AMPS MUST BE HARDWIRED. CORDS NOT SUPPLIED. FOR ALTERNATIVE WIRING METHODS, SEE HEATER POWER WIRING DIAGRAM.
MODEL NO:
JAVA GIANT 2 (USA & CANADA)
JAVA GIANT 3 (USA & CANADA)
WIDTH
IN
14.125
20.375
DEPTH
IN
24.25
24.25
HIGHT
IN
40.5
40.25
HOPPERS
QTY LB. COFFEE
2 5.25
3 5.25
TANK
GAL.
7.5
10.5
ART AREA
IN
13.75 x 16.75
20 x 16.75
SHIPPING
WEIGHT LB.
155
195
MECHANICAL SPECIFICATIONS
Height: add 4" for legs; Depth: add 2" for clearance for waterline hookup;
FAST START UP PROCEDURE
Water Inlet Connection
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for
cleaning underneath.
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.
The JAVA GIANT 2/3 (USA and CANADA) is equipped with a 3/8" Flare Water Inlet Fitting.
HIGHLY RECOMMENDED:
A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale
build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the
equipment and in order not to void the warranty.
STARTUP PROCEDURE
Caution: Make sure that the Heater Switch, located behind right hopper with door opened, is in the OFF position.
1. JAVA GIANT2/3 (USA & CANADA) - Connect the 3/8" dia copper waterline to the 3/8" flare water inlet fitting of the valve.
2. Plug the power cord into a proper receptacle.
3. Activate the Power Switch (Toggle Up). The door display panel and the green dispense buttons will light up and the tank will start filling.
Allow approximately 4-6 minutes for the tank to fill.
4. Activate the Heater Switch. Allow approximately 20-30 minutes for the water to reach a preset temperature of 195°F.
The heat up time will depend on the water inlet temperature, the input voltage and the wattage of the elements in the machine.
5. Place decanter under nozzle and press dispense switch. The machine will dispense water at the rate of 4 oz. per second.
Repeat it several times for each dispense switch to check for consistent output.
6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine.
When the heater light goes OFF, the tank has reached its brew temperature and the machine is ready to dispense Coffee.

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:08:54 AM, 1:8.12598
DRAIN
DRIP TRAY
GRILL
DECANTER
IN UP POSITION
PULL DOWN TRAY
CUP
DRAINPLUG
URNSTAND DRAINHOSE .5I.D.
URNSTAND
GRILL
DRAIN
DRIP TRAY DRIP TRAY
GRILL
CUP
PULL DOWN TRAY
URNSTAND
PULL DOWN TRAY
3OPTIONSDRAIN HOOK-UPFORJAVA
#P811A
#10-32x3/8SCREW
DRAINPOT M478A
SPRING WASHER M479A
HEXNUT K466A
MOUNTING BRACKET RQ41A
DRAIN HOOKUP INSTUCTIONS
TROUGH
FIRST
INSTALL
4" LEGS
M172A

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:09:13 AM, 1:8.12598
Note: To access the Water Dispense Valves, open door and remove Hoppers.
TO ADJUST HOT WATER FLOW RATE:
1. Open door and remove hoppers. Locate Dispense Valve behind hoppers, mounted on tank.
2. Locate adjustment screw on Dispense Valve.
3. Using Allen Key or flat screwdriver rotate, 1/4 turn at a time,
CLOCKWISE to decrease water flow, or COUNTERCLOCKWISE to increase water flow.
4. Check water flow output, after each 1/4 turn.
P510A
C-CLIP
CD77A
SOCKET
MIXING CHAMBER ASSEMBLY K600Q
JAVA GIANT2/3
H333A S.S.
DISPENSING TUBE
K600A
EXTENSION TUBE
CD61A CLEAR
CD272 BLACK
STEAMCAP
K529A AERATOR
K644A
DISPENSE
NOZZLE
ASS'Y
CD242 CLEAR
CD273 BLACK
MIXING CUP
DISPENSE CUP ASSEMBLY
MODELS:
JAVAGIANT2(USA&Canada)
JAVAGIANT3(USA&Canada)
DISPENSE VALVE: HOT WATER FLOW RATE:
L561A 2 TO 4.5 oz. factory set at 3.8 oz./sec.
L561A 2 TO 4.5 oz. factory set at 3.8 oz./sec.

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:36:55 AM, 1:8.12598
VOLUME AND DRINK SIZE ADJUSTMENTS:
PROGRAMMING INSTRUCTIONS FOR AUTOMATIC DISPENSE
1. Turn Power Switch ON (toggle switch inside door).
2. PRESS and HOLD [red] STOP Button with one hand.
3. PRESS and HOLD [green] DISPENSE Button with other hand.
4. RELEASE[red] STOPButton ONLY.
5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.
6. PRESS and RELEASE [green] DISPENSE Button. Product begins dispensing.
When it reaches the "DESIRED VOLUME",
7. PRESS and RELEASE [green] DISPENSE Button to SET "DESIRED VOLUME".
DISPENSE Button can be "jogged" to top off.
8. PRESS and RELEASE [red] STOP button to LOCK IN "DESIRED VOLUME".
Repeat steps 1 to 8 for each Dispense Button.
PROGRAMMING INSTRUCTIONS FOR MANUAL DISPENSE
1. PRESSAND HOLDSTOP [red]BUTTONWITH ONEHAND.
2. PRESSAND HOLDDISPENSE [green]BUTTONWITH OTHERHAND.
3. RELEASE STOP [red] BUTTON.
4 CONTINUETO HOLD[green] DISPENSEBUTTON FOR5 SECONDS.
5. RELEASE DISPENSE [green] BUTTON.
6. PRESSAND RELEASE STOP[red] BUTTON.
PRODUCT STRENGTH ADJUSTMENTS:
TheJAVAunits have variable speedcontrolauger motors [CD151 withvariablespeedof10to130RPM].
TheGramThrowisfactory preset between 6and7(1.8gr./oz.)fortheJAVA machines.
Drinkorproduct strengthcanbechanged byadjustingtheAuger MotorRPM[seeknobs oninsidedoorpanel].
The water flow rate adjustment for the dispense valve should remain fixed.
Note: The water flow rate should not exceed 1 -1.3 oz./sec.
[see Hot Water Flow Rate Adjustments below].
CLEANING AND SANITIZING:
SANITIZING: Allfooddispensingunitsshouldbesanitizedperiodically.
Allpartsto besanitizedmustbe cleanedfirst.
Topreparea sanitizingsolution:
ADD2 TSP. OF LIQUID CLOROX BLEACH (5.25%CONCENTRATION) TO 1GALLONOFWATERAT ROOM
TEMPERATURE(70°- 90°F).
Soakallpartsfor a minimumof3min.in the sanitizingsolution. Note: Alwaysstartwithaunopened bottle of
CloroxBleachsincethesolutionfromanopenedbottlehasashort lifespan.
Letallsanitized partsdrainanddry naturally. DONOTWIPETHEM DRY. Beforeusingthesanitized unit(orparts)
withfoodstuffs,rinseallpartsthoroughlywithwater.
CAREFORSTAINLESS STEEL:
StainlessSteelsurfaces thatcomeincontactwith foodsubstances,MUSTBECLEANED EVERYDAY.
WHENCLEANINGSTAINLESSSTEEL,ONLY A pH NEUTRAL CLEANERISTOBEUSED.
Usenylonorbrass brushes (not steelwirebrushes)forremovingfood deposit.
Manyfoodproductscontain acids,alkalies,orothersubstanceswhich corrodeStainlessSteel.

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:09:47 AM, 1:8.12598
INSTRUCTIONS TO INSTALL HAND UP BRACKET FOR FILLER HOSE
1. LOOSEN THE TWO TOP SCREWS.
2. PULL OUT RIGHT SIDE PANEL, ABOUT 1/2" BY THE LOUVERS.
3. SLIDE IN HOSE HANGER, AS SHOWN.
4. TIGHTEN LOOSENED SCREW.
HOSEHANGER RV53A
WIRE HOOK K595A
FILLINGSPOUT K584A
TIE WRAP B093A
SILICONETUBE
1"ODx1/8"x24"
M645A
HOSE
KIT
K584Q

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:10:05 AM, 1:10.8346
HOPPER ASS'Y
HOPPER COVERS
JUG [1 LT]
PULL DOWN SHELF
POTENTIOMETERS [2]
CUP [8 OZ.]
RIGHT SIDE VIEW
PRODUCTSTRENGTH
MAGNET
DOORLOCK
DRIP TRAY
GRILL
DECANTER
DRAIN
DRIP TRAY
DOWN POSITION
PULL DOWN TRAY
CUP
GRILL
DOORLOCK
DOOR LATCH
DRAIN
9.5" 6.5"
DECANTER [1/2 GAL]
3"
1.75"
PULL DOWN TRAY
UP POSITION 11.25"
HEATER SWITCH
6
FRONTVIEW
LABELAREA
URN STAND WITH DRAIN TROUGH
203
8
3
FOR HEATER
FRONTVIEW
LABELAREA
PILOTLIGHT
DRIP TRAY
DRAIN
URNSTANDW/DRAINTROUGH
141
8
41
3
255
8PRODUCTLABEL
DROP SHELF
JAVA2 JAVA3
DISPENSEBUTTON
GRAM THROW
ND61A[JAVA2]
ND60A[JAVA3]
INSTRUCTIONLABELS
DESCRIPTIONANDLOCATION OFCOMPONENTSJAVA GIANT2/3
4
POWER SWITCH
RINSE SWITCH
PULL OUT TRAY PAN
W/ DRAIN
AND GRILL
STOPSTOPSTOP

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:10:19 AM, 1:7.93008
CUP [8 OZ.]
MAGNET
HEATER SWITCH
32
11
DESCRIPTION AND LOCATION OF COMPONENTS JAVA JR - PC (CANADA)
22
4
HOPPER ASS'Y [P]
DOOR
LATCH
TIMER KNOB
COVER RS27A
FACIA BOTTOM CAP FRONT SE64A
FACIA BOTTOM CAP REAR SE63A
GRILL & TRAY W/DRAIN
DECANTER 1/2 GAL]
POTENTIOMETERS [2]
PRODUCT STRENGTH
GRAM THROW
INSTRUCTIONS
LABELS
SWITCH PANEL LABEL
NG16A [JAVA JR-PC]
POWER SWITCH
RINSESWITCH
LABEL AREA
JAVA JR-PC
FRONT DOOR
VIEW

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:10:36 AM, 1:8.12598
SPARE
PARTS SCREW,S.S., 1/4-20x5/8
HEATER-JAVA2 [208V AC, 5KW-G289A] [230V AC, 5KW-G287A]
HEATER-JAVA3 [208V AC, 6KW-G300A] [230V AC, 6KW-G281A]
GASKET,TANKHEATER
ELBOWTUBE-BREATHER,WATERINLET,DRAIN
RUBBERGASKET,FORSCREW(ITEM1P446A)
RUBBERGASKET,FORFLOATSWITCH
HIGHLEVELFLOATSWITCH70.V.A
LOWLEVELFLOATSW. [LONG TUBE+FLOAT SWITCH]
LEVELCONTROLSENSOR [K402A&P410A]
TANKTOP JAVA2/JAVA 3
THERMOSTAT(120V)
HI-LIMIT
GASKET,SILICONEBUTTSPLICED
TANKWELDMENTASS'Y JAVA2/JAVA3
GROMMET.593ID(COFFEE) JAVA2/JAVA3
GROMMET.466 ID (WATER) JAVA2/JAVA3
DISPENSEVALVE[COFFEE] JAVA2/JAVA3
DISPENSEVALVE[HOTWATER] JAVA2/JAVA3
TANKINSULATION JAVA 2/JAVA3
DRAINHOSE,SILICONE .375I.D. [ROLL]
DRAINPLUG
√ -RECOMMENDED SPARE PARTS
P465A
G289A/G287A
G300A/G281A
M502A
K525A
M533A
M532A
L499A
L591A
K355Q
RN16Q/RO52Q
L002A
L531A
M607A/M608A
RN21Q/RO51Q
M462A
M461A
L561A
L467A
M630A/M631A
M326A
M391A
7
3
3
3
3
2
1
1
1
1
1
1
1
1
1
2/ 3
2/3
2 / 3
1 / 2
1
1
1
1
2 √
3 √
4 √
5 √
6 √
7
8 √
9 √
10
11 √
12 √
13 √
14
15 √
16 √
17
18 √
19 √
P/N
JAVA2/3 QTY 2/3
WATER
INLET
DRAIN
JAVA2
TANK
SHOWN

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:10:56 AM, 1:8.12598
1
9
6
5
3
2
13 14 15 16 17 18 20 21
38
34
35
36
44
45
25
27
28
31
19
43
41
40
37
10
7
8
4
32
22 23
33
24
11
12
42
26
39
29
30

Z:\DRAWINGS\ND000\ND80A-D-JAVA-MAN.dwg, 07/08/2002 09:11:17 AM, 1:8.12598
PART NO. PART NO. QTY DESCRIPTION
JAVA 2 JAVA 3
1 RN33A RR70A/RR71A 1 SIDE PANEL[S] LEFT / RIGHT
2 M326A M326A 1 SILICONE HOSE [BREATER FITTING TO DRAIN] [OD 1/2 x 3/8 ID X 40"]
M326A M326A 1 SILICONE HOSE [SOLENOID INLET VALVE TO TANK] [OD 1/2 x 3/8 ID X 16"]
3 M325A M325A 2/3 SILICONEHOSE [DISPENSE VALVE toHOT WATER NOZZLE] [OD 3/4x1/2 ID X 17"]
M325A M325A 1/2 SILICONE HOSE [DISPENSE VALVE to DISPENSE CHAMBER] [OD 3/4 x1/2 ID X 14"]
4 K270A K270A 1 ELBOW FITTING / HOSE BARB [3/8NPT]x1/2 FITTING x 3/8 HOSE BARB
5 A4256 A4256 1 FITTING, WATER INLET , 3/8 FLARE X 3/8 NPT FTG-R90/55 [BRASS]
6 L022A L022A 1 WATER INLET VALVE/SOLENOID [L462A USE AFTER REMOVING WASHER]
7 C396A C396A 1 FUSE HOLDER 120/240 V
8 C395A C395A 1 FUSE [BUSSMAN SC15 120/240V ONLY 6 AMP]
9 B157A B157A 1 TERMINAL BLOCK [120V]
10 CG12A CG12A 1 CONTACTOR [120V SINGLE PHASE] [SQ. "D"]
11 CE187 CE187 1 TRANSFORMER LARGE- 240/120V
12 L556A L556A 2/3 SPEED CONTROL BOARD [USE W/POT. L557A] [WAS L552A]
13 CF29A CF29A 2/3 TRANSFORMERS
14 B129A B129A 2/3 RELAYS [use w/ Teach Me Timers]
15 L398A L398A 1 WATER LEVEL CONTROL CCA
16 CD224 CD224 1/2 FAN [110-115V AC, 60HZ, 110 cu in/hr]
17 CG14A CG14A 2 FAN DUCT HOSE
18 M172S M172S 1 4" LEGS & 1" FEET M042A [SET OF 4] [SUPPLY BOTH]
19 RQ64A ----- 1 SHELF [JAVA GIANT 2 ONLY]
20 RQ78A RW41A 1 GRILL
21 RQ16A RW40A 1 METAL TRAY PAN
22 C165A C165A 1 HEATER LIGHT - RED
23 CD77A CD77A 2/3 SOCKET FOR JAVA
24 K529A K529A 2/3 AERATOR
25 H333A H333A 2/3 S.S. EXTENSION TUBE NOZZLE W/ HOOK
26 K600A K600A 2/3 SILICONE EXTENSION
27 CD242 CD242 2/3 MIXING CUP F/COFFEE
28 CD61A CD61A 2/3 STEAM CUP [DISPENSE CAP]
29 L299A L446A 1 RINSE SWITCH, DOUBLE POLE JAVA 2; TRIPPLE POLE JAVA 3
30 L069A L069A 1 POWER SWITCH SINGLE [L229A FOR 120/240V]
31 CG36A CG37A 1 DOOR HARNESS ASS'Y [WAS CF19A]
CG90A CG91A 1 CABINET HARNESS
32 L584A L584A 8/13 DISPENSE PUSH SWITCH - (COMES W/ RED BUTTON)
M877A M877A 3/6 GREEN BUTTON
M876A M876A 3 BLUE BUTTON
SJ48A SJ48A 8/13 BACKUP WASHER FOR PUSH SWITCH
33 NF17A NF17A 1 START-UP PROCEDURE
34 M367A M367A 1 DOORLATCH
35 NF25A NF25A 1 CLEANING AND SANITIZING INSTRUCTIONS
36 NF58A NF58A 1 PROGRAMMING INSTRUCTIONS FOR TEACH ME TIMER
27 L557A L557A 2/3 POTENTIOMETER, [USE W/SPEED CONTROL BD]
38 L576A L576A 4/8 TIMER"TEACH ME" PROGRAMMABLE SINGLE OR TRIPPLE L582A [1]
39 RS27A RS27A 1 TIMER KNOBS COVER
40 RN61Q RO90Q 1 DOOR WELDMENT ASS'Y
41 L069A L069A 1 HEATER SWITCH, SINGLE POLE
42 B176A B176A 1 FAN BEHIND HOPPERS
43 CD70A CD70A 2/3 PRODUCT GUIDE - STRAIGHT [CD234/CD246 LEFT / RIGHT]
44 CD105 CD105 2/3 HOPPER ASS'Y W/NYLON AUGER [SQ-14 LB, 18"]
45 CD151 CD151 2/3 AUGER MOTOR 24V DC

2
4
1
3
2
4
COFFEE
1
3
12
4 3
2
4
1
3
2
4
1
3
DECAF
L3
L2
L1
120V
GND
220V
FUSE
POT POT
L1
N
GND G
RED BLK
WATERINLET
VALVE WHT
BLU
YEL
GRN

Z:\DRAWINGS\NE000\ne52a.dwg, 07/08/2002 09:29:34 AM, 1:0.983246
CECILWARE CORPORATION

Z:\DRAWINGS\NE000\NE60A.dwg, 07/08/2002 09:18:04 AM, 1:0.983282
CECILWARE CORPORATION

Z:\DRAWINGS\NE000\NE61A.dwg, 07/08/2002 09:18:46 AM, 1:1.51271

L1
L3
L2
CONTACTOR
L2L1 L3 G
GROUND
TERMINAL
RED
BLUE
BLK T1
T3
T2
BLK
J2
BLU
WHT
R1
CONNECT L1, L2 + GROUND
BLOCK
230V, 6KW, 1 PHASE, 26 AMPS
REQUIRES: L1,L2, GRD
30AMP CIRCUIT BREAKER
BLUEWIREW/PUSHON TERMINAL IS NOT
CONNECTEDTOCONTACTOR "L3"
SUPPLIED WITH NEMA 6-30P PLUG
REQUIRES6-30 RECEPTACLE
230V, 9KW, 1 PHASE, 39 AMPS
REQUIRES: L1,L2, GRD
40AMP CIRCUIT BREAKER
BLUEWIRE W/ PUSH ONTERMINAL IS
CONNECTEDTOCONTACTOR "L3"
HARDWIRED
230V, 18KW, 3 PHASE, 45 AMPS
REQUIRES: L1, L2, L3, GRD
50AMP CIRCUIT BREAKER
BLUEWIRE W/ PUSH ONTERMINAL IS
CONNECTEDTOCONTACTOR "L3"
HARDWIRED
L1
L3
L2
CONTACTOR
G
GROUND
TERMINAL
RED
BLUE
BLK T1
T3
T2
CONNECT L1, L2 + GROUND
BLOCK
L1
L3
L2
CONTACTOR
G
GROUND
TERMINAL
RED
BLUE
BLK T1
T3
T2 RED
CONNECT L1, L2, L3 + GROUND
BLOCK
[CHECKMARK INDICATESWIRINGOF UNIT]
6KW R2 6KW R3 6KW
R1
6KW R2 6KW R3 6KW
R1
6KW R2 6KW R3 6KW
L1
L3
L2
CONTACTOR
G
GROUND
TERMINAL
RED
BLUE
BLK T1
T3
T2 RED
R1
CONNECT L1, L2 + GROUND
BLOCK
230V, 12KW, 1 PHASE, 50 AMPS
REQUIRES: L1,L2, GRD
60AMP CIRCUIT BREAKER
BLUEWIREW/PUSHON TERMINAL IS
CONNECTEDTOCONTACTOR "L2"
HARDWIRED
6KW R2 6KW R3 6KW
J1
WHT
BLK J1
WHT
J2
WHT
RED
BLU
RED
L2
L1 L3
L2
L1 L3
L2
L1 L3
J1
WHT
BLK
J2
WHT
RED
BLU
BLU
BLU
J1
WHT
BLK
J2
WHT
BLU
BLU

BLK
WATERINLET
VALVE WATERLEVEL
PROBES
LIQUID LEVEL CONTROL
WATER
RED
WHT
BLU
YEL
GRN