Centa CENTAX-G User manual

CENTAX-G
Assembly and operating instructions
020G-00050…00090-F.10
M020-00009-EN
Rev. 4

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 2 / 52
Contents
1General remarks ..................................................................................... 6
2Safety ..................................................................................................... 7
2.1 Safety remarks.................................................................................. 7
2.1.1 Signal words ......................................................................... 7
2.1.2 Pictograms ............................................................................ 8
2.2 Qualification of deployed personnel ...................................................... 8
2.3 Intended application........................................................................... 8
2.4 Application not in compliance with the intended use ..............................10
3Delivery, transport, storage and disposal ............................................. 11
3.1 Delivery...........................................................................................11
3.2 Transport.........................................................................................11
3.3 Storage ...........................................................................................11
3.3.1 Storage location....................................................................12
3.3.2 Storage of couplings / flexible elements ...................................12
3.4 Disposal...........................................................................................12
4Technical description ............................................................................ 13
4.1 Characteristics..................................................................................13
4.2 Specifications ...................................................................................13
5Alignment of the units being connected................................................ 14
5.1 Axial alignment.................................................................................15
5.2 Radial alignment...............................................................................16
5.3 Angular alignment.............................................................................18
6Mounting .............................................................................................. 20
6.1 General assembly instructions ............................................................20
6.2 Mounting overview............................................................................22
6.3 Mounting the hub (3; if existing) ........................................................24
6.3.1 Mounting the hub with cylindrical bore and keyway ...................24
6.3.2 Mounting the hub with conical oil interference fit.......................26
6.4 Mounting the adapter (17; if existing) .................................................29
6.5 Aligning the units..............................................................................29
6.6 Positioning the membrane (1.2.1).......................................................30
6.7 Positioning the ring (1.4) inside the rubber element (1.1) ......................31
6.8 Mounting the rubber element and the adapter ......................................31
6.9 Mounting the pre-mounted rubber element (F) to the flywheel ...............32

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 3 / 52
6.10 Mounting the rubber element (1.1), the ring (20; if existing) and the
adapter (4) to the flywheel ................................................................33
6.10.1 Positioning the rubber element (1.1) and the ring (1.4) .............33
6.10.2 Mounting the adapter (4) to the flywheel .................................34
6.10.3 Mounting the rubber element (1.1) and the ring (20; if
existing) to the adapter (4) ....................................................35
6.11 Mounting the ring (1.4) .....................................................................37
6.12 Mounting the membrane (1.2.1) .........................................................37
6.12.1 Mounting the membrane (coupling sizes 00050…00075) ............38
6.12.2 Mounting the membrane (coupling sizes 00078…00090) ............39
6.13 Connecting the rubber element (1.1) and the membrane .......................40
6.14 After completed mounting..................................................................41
7Operation.............................................................................................. 42
7.1 Operating faults, root causes and remedy ............................................42
7.2 Admissible overall misalignment of the coupling ...................................42
8Care and maintenance .......................................................................... 43
8.1 Work to be performed .......................................................................43
8.1.1 Cleaning the coupling ............................................................43
8.1.2 Visual inspection of the coupling .............................................43
8.1.3 Visual inspection of the rubber elements / rubber segments .......43
8.1.4 Inspection of the screw connections ........................................43
8.2 Replacing defective parts ...................................................................43
9Dismantling .......................................................................................... 44
9.1 General dismantling instructions .........................................................44
9.2 Disconnecting the rubber element (1.1) and the membrane ...................45
9.3 Dismantling the membrane (1.2.1) .....................................................45
9.3.1 Dismantling the membrane of the coupling sizes
00050…00075 ......................................................................45
9.3.2 Dismantling the membrane of the coupling sizes
00078…00090 ......................................................................45
9.4 Dismantling the ring (1.4)..................................................................45
9.5 Dismantling the rubber element and the adapter ..................................46
9.6 Dismantling the pre-mounted rubber element (F) .................................46
9.7 Dismantling the rubber element (1.1), the ring (20; if existing) and
the adapter (4).................................................................................46
9.7.1 Dismantling the rubber element (1.1) and the ring (20; if
existing) from the adapter (4) ................................................46
9.7.2 Dismantling the adapter (4) from the flywheel ..........................46
9.7.3 Removing the rubber element (1.1) with the ring (1.4)..............47
9.8 Removing the ring (1.4) ....................................................................47
9.9 Dismantling the membrane (1.2.1) .....................................................47

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 4 / 52
9.10 Dismantling the adapter (17; if existing/ necessary) .............................47
9.11 Dismantling the hub (3; if existing/necessary)......................................47
9.11.1 Dismantling the hub with cylindrical bore and keyway ...............47
9.11.2 Dismantling the hub with conical oil interference fit ...................48
9.12 Reassembling the coupling.................................................................49
10 Wearing and spare parts....................................................................... 50
11 Annex ................................................................................................... 51
11.1 CENTA data sheet D013-013 (lubricated screw connections) ..................51
11.2 CENTA data sheet D020-900 Declaration of incorporation according to
the EC Machinery Directive 2006/42/EC, Appendix II B..........................52

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 5 / 52
Index of illustrations
Fig. 5-1 Axial misalignment........................................................................15
Fig. 5-2 Radial misalignment ......................................................................16
Fig. 5-3 Angular misalignment....................................................................18
Fig. 6-1 Example: 020G-00050...00090-F.10 ...............................................22
Fig. 6-2 Mounting the hub with cylindrical bore and keyway ...........................24
Fig. 6-3 Mounting the hub with conical oil interference fit ..............................26
Fig. 6-4 Mounting the adapter (17; if existing) .............................................29
Fig. 6-5 Positioning the membrane (1.2.1)...................................................30
Fig. 6-6 Positioning the ring (1.4) inside the rubber element (1.1) ..................31
Fig. 6-7 Mounting the pre-mounted rubber element (F) to the flywheel ...........32
Fig. 6-8 Positioning the rubber element (1.1) and the ring (1.4) .....................33
Fig. 6-9 Mounting the adapter (4) to the flywheel .........................................34
Fig. 6-10 Mounting the rubber element (1.1) and the ring (20; if existing)
to the adapter (4) .......................................................................35
Fig. 6-11 Mounting the ring (1.4)................................................................37
Fig. 6-12 Mounting the membrane (coupling sizes 00050…00075) ..................38
Fig. 6-13 Mounting the membrane (coupling sizes 00078…00090) ..................39
Fig. 6-14 Connecting the rubber element (1.1) and the membrane .................40
Fig. 6-15 Detail X .....................................................................................40
Index of tables
Table 2-1 Shape and size of ventilation holes ................................................ 9
Table 5-1 Permissible radial alignment tolerance ..........................................17
Table 5-2 Permissible angular alignment tolerance........................................19
Table 7-1 Troubleshooting table .................................................................42

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 6 / 52
1General remarks
These assembly and operating instructions form a constituent part of the
coupling delivery and must be kept in an easily accessible place at all times.
CENTA products are developed and produced to quality standard
DIN EN ISO 9001:2000.
In the interests of further development, CENTA reserves the right to make
technical changes.
IMPORTANT
CENTA is unable to accept liability for damage and operating faults caused by failure to
observe the operating instructions.
These operating instructions are protected under copyright to CENTA Antriebe
Kirschey GmbH.
In case of technical questions, please enquire with our head office:
CENTA Antriebe
Kirschey GmbH
Bergische Strasse 7
42781 Haan
GERMANY
Phone [phone]
Fax [phone]
[email protected]
www.centa.info

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 7 / 52
2Safety
The purpose of these operating instructions is to enable users to:
use the coupling safely and correctly
maximize efficiency
ensure that care and maintenance are carried out correctly
For this reason, these operating instructions must be thoroughly read and
understood prior to work on and with the coupling.
WARNING
Injury and material damage can occur as a result of:
Failure to adhere to the safety and accident prevention regulations
valid at the relevant installation site
The safety and accident prevention regulations valid at the installation
site in question must be adhered to when performing any of the tasks
described in these operating instructions.
2.1 Safety remarks
In these operating instructions, safety remarks are indicated by a pictogram and
a signal word.
2.1.1 Signal words
The following signal words are used in the safety remarks:
DANGER
Denotes the immediate threat of danger.
If not prevented, fatal or extremely serious injuries can result.
WARNING
Denotes a potentially dangerous situation.
If not prevented, fatal or extremely serious injuries can result.
CAUTION
Denotes a potentially dangerous situation.
If not prevented, minor injuries and/damage to property may result.
IMPORTANT
Denotes application tips and particularly useful information. This is not
a signal word denoting a dangerous or damaging situation.

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 8 / 52
2.1.2 Pictograms
Possible pictograms in the safety precautions:
Warning of a hazardous area
Do not switch
Use protective gloves
Use protective goggles
2.2 Qualification of deployed personnel
All the work described in these operating instructions may only be performed by
authorized persons with adequate training and instruction.
WARNING
Injury and material damage can occur as a result of:
Work at the coupling which is not described in these instructions
Only carry out work which is described in these operating instructions.
2.3 Intended application
WARNING
Injury and material damage can occur as a result of:
Application not in compliance with the intended use
The couplings are intended exclusively for use in accordance with the
relevant design. They may only be used under the specified conditions.

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 9 / 52
WARNING
Injuries can occur as a result of:
Contact with rotating parts
Shield the coupling in accordance with the applicable accident
prevention regulations with an enclosure.
Exception:
The coupling is encased by the driving and driven units.
The scope of delivery provided by CENTA does not include a protective
enclosure.
This enclosure must fulfil the following criteria:
Provide protection against persons gaining access to rotating parts
Restrain any rotating parts which may be work loose
Guarantee sufficient ventilation for the coupling
This enclosure must be made of stable steel components. In order to ensure
adequate ventilation for the coupling, the enclosure must be fitted with regular
openings. For safety reasons, these openings must not exceed the dimensions
outlined in table 2-1.
Component
Circular openings
[mm]
Rectangular openings
[mm]
Top of the enclosure
Ø 8
8
Side elements of the
enclosure
Ø 8
8
Table 2-1 Shape and size of ventilation holes
The enclosures must be positioned a minimum of 15 mm distant from rotating
parts. The enclosure must be electrically conductive and be included in the
equipotential bonding.
Before commencing long-term operation, the plant must successfully complete a
test run.

Assembly and operating instructions
CENTAX-G
020G-00050…00090-F.10
M020-00009-EN
Rev. 4
CENTA Antriebe Kirschey GmbH 10 / 52
2.4 Application not in compliance with the intended use
WARNING
Injury and material damage can occur as a result of:
Inadmissibly high torque
Inadmissibly high or low speeds
Exceeding the specified ambient temperature
Inadmissible ambient medium
Inadmissible coupling enclosure
Exceeding the admissible overall misalignment values
Only use the coupling for the specified application.
CENTA bears no liability for damage resulting from application not in compliance
with the intended use of the equipment.
Should there be a change of plant parameters, the coupling design must be
reviewed by CENTA (address see chapter 1).