Cermate Technologies PV035-TST User manual

PV Installation manual
PanelVisa A-1
Industrial Touch Panel
Touch Panel
PanelVisa

PanelVisa
A-2
PV035/PV037/PV057/PV058/GD057/GD058
PL035/PL037/PL057
Installation manual
Among the automation control devices, PanelVisa series is a high function but cost
effective Panel. Besides most basic functions, it supports drivers of most PLCs,
invertors and temperature controllers on the market. It is not only equipped with
standard compact plastic case, but also provides customized key types for users to
design their favorite ones. PanelVisa satisfies many kinds of design, such as
emergency buttons with various buttons. Thus, PV series can concur harsh
environments to meet customers’ needs and welcome by tool machines, specified
function machine designers.

PV Installation manual
PanelVisa A-3
Industrial Touch Panel
PV035 Specifications
Items PV035-TST PV035-TNT
Display Type Color mode TFT LCD,
256 colors
Color mode TFT LCD,
256 colors
Display Size 3.5" (diagonal)
Number of Pixels 320X240
Display Adjustment X
Back Light LED; Life time is 100,000 hours
Touch Screen Yes Yes
Switch Key X X
Input Power 24VDC±10%; Isolation; Under 5W
CPU RISC ARM 32Bit CPU
Flash Memory 4M Bytes 4M Bytes
System working Memory 1M Bytes 2M Bytes
Battery Backed Memory 128K Bytes(Standard) ~1M Bytes
Communication Ports COM1/9pin Female: RS232/RS422/RS485;
COM2; 4pin Plug Connector RS422/RS485
Ethernet Port X Yes
Extension Bus Port X X
Front Panel Seal IP65 / NEMA 4
Operating Temperature 0~50°C
Storage Temperature -20~60°C
Ambient Humidity 20-90% RH (non-condensing)
Vibration Endurance 0.5mm displacement, 10-55Hz, 30Min. per X, Y, and Z-axis directions
Shock Endurance 10G, 11ms three times in each direction of X, Y, and Z axes
RFI testing FCC Part15 Class A
Radiated Disturbance Test EN 55022/1998+A1:2000
Electrostatic Discharge Test EN61000-4-2/1995+A1:1998
RF Electromagnetic Field Test EN61000-4-3/1996+A1:1998
Surge Immunity Test EN61000-4-5/1995
EMC Test Report EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
Net Weight 0.3Kg 0.3Kg
Cooling Natural cooling

PanelVisa
A-4
PV037 Specifications
Items PV037-LSK PV037-LST PV037-LNT
Display Type Monochrome blue mode STN LCD, 16 gray levels
Display Size 3.7" (diagonal)
Number of Pixels 160x80
Display Adjustment Contrast adjustable with VR from the rear side
Back Light LED; Life time is 50,000 hours
Touch Screen X Yes Yes
Switch Key
Number of switches are
22 keys X X
Input Power 24VDC±10%; Isolation; Under 5W
CPU RISC ARM 32Bit CPU
Flash Memory 1M Bytes 2M Bytes
System working Memory 256K Bytes 512K Bytes
Battery Backed Memory Optional (from 128K Bytes~1M Bytes) 128K Bytes (Standard)
~1M Bytes
Communication Ports COM1/9pin Female: RS232/RS422/RS485;
COM2; 4pin Plug Connector RS422/RS485
Ethernet Port X X Yes
Extension Bus Port Profibus (Options) X X
Front Panel Seal IP65 / NEMA 4
Operating Temperature 0~50°C
Storage Temperature -20~60°C
Ambient Humidity 20-90% RH (non-condensing)
Vibration Endurance 0.5mm displacement, 10-55Hz, 30Min. per X, Y, and Z-axis directions
Shock Endurance 10G, 11ms three times in each direction of X, Y, and Z axes
RFI testing FCC Part15 Class A
Radiated Disturbance Test EN 55022/1998+A1:2000
Electrostatic Discharge Test EN61000-4-2/1995+A1:1998
RF Electromagnetic Field Test EN61000-4-3/1996+A1:1998
Surge Immunity Test EN61000-4-5/1995
EMC Test Report EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
Net Weight 0.30 Kg 0.32 0.32
Cooling Natural cooling

PV Installation manual
PanelVisa A-5
Industrial Touch Panel
PV057 Specifications
Items PV057-LST PV057-BST PV057-TST
Display Type Monochrome blue mode STN LCD,
16 gray levels
Color mode TFT
LCD,
256 colors
Display Size 5.7" (diagonal) 5.6" (diagonal)
Number of Pixels 320x240 320x234
Display Adjustment Contrast adjustable from touch screen
Back Light LED; Life time is
50,000 hours
CCFT; Life time is 20,000 hours under 25°C
and 85%RH humidity
Touch Screen
Analog resistive type; Max. Number of switches are 40x30
Chemically strengthened glass backing panel;
Over 1 million point activations;
Hard coat is resistant to most solvents and chemicals
Input Power 24VDC±10%; Isolation; Under 10W
CPU RISC ARM 32Bit CPU
Flash Memory 4M Bytes
System working Memory 1M Bytes
Battery Backed Memory 128K(Standard)~1M Bytes
Communication Ports
COM1/9pin: RS232/RS422/RS485
COM2/9pin: RS232 .
COM2/Terminal 4Pin : RS422/RS485 .
ProfiBus Port Optional with extension card
Front Panel Seal IP65 / NEMA 4
Operating Temperature 0~50°C
Storage Temperature -20~60°C
Ambient Humidity 20-90% RH (non-condensing)
Vibration Endurance 0.5mm displacement, 10-55Hz, 2hours per X, Y, and Z-axis
directions
Shock Endurance 10G, 11ms three times in each direction of X, Y, and Z axes
RFI testing FCC Part15 Class A
Radiated Disturbance Test EN 55022/1998+A1:2000
Electrostatic Discharge Test EN61000-4-2/1995+A1:1998
RF Electromagnetic Field Test EN61000-4-3/1996+A1:1998
Surge Immunity Test EN61000-4-5/1995
EMC Test Report EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
Net Weight 0.85 Kg
Cooling Natural cooling

PanelVisa
A-6
PV058/GD058 Specifications
Items PV058-TST PV058-TNT GD058-TST
Display Type Color mode TFT LCD,
256 colors
Display Size 5.7" (diagonal)
Number of Pixels 320x240
Display Adjustment Brightness adjustable from touch screen
Back Light LED; Life time is 50,000 hours
Touch Screen
Analog resistive type; Max. Number of switches are 40x30
Chemically strengthened glass backing panel;
Over 1 million point activations;
Hard coat is resistant to most solvents and chemicals
Input Power 24VDC±10%; Isolation; Under 10W
CPU RISC ARM 32Bit CPU
Flash Memory 4M Bytes
System working Memory 1M Bytes 2M Bytes 1M Bytes
Battery Backed Memory 128K(Standard)~1M Bytes
Communication Ports
COM1/9pin: RS232/RS422/RS485 .
COM2/9pin: RS232 .
COM2/Terminal 4Pin : RS422/RS485
COM1/9pin:
RS232/RS422/RS485
Com2/25pin:
RS232/RS422/RS485
ProfiBus Port Optional with extension card
Front Panel Seal IP65 / NEMA 4
Operating Temperature 0~50°C
Storage Temperature -20~60°C
Ambient Humidity 20-90% RH (non-condensing)
Vibration Endurance 0.5mm displacement, 10-55Hz, 2hours per X, Y, and Z-axis
directions
Shock Endurance 10G, 11ms three times in each direction of X, Y, and Z axes
RFI testing FCC Part15 Class A
Radiated Disturbance Test EN 55022/1998+A1:2000
Electrostatic Discharge Test EN61000-4-2/1995+A1:1998
RF Electromagnetic Field Test EN61000-4-3/1996+A1:1998
Surge Immunity Test EN61000-4-5/1995
EMC Test Report EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
Net Weight 0.85 Kg
Cooling Natural cooling

PV Installation manual
PanelVisa A-7
Industrial Touch Panel
PL035/PL037/PL057 Specifications
Items PL035-TST
PL037-LST
PL057-LST
PL057-TST
Display Type Color mode TFT
LCD, 256 colors
Monochrome blue mode STN LCD,
16 gray levels
Color mode TFT
LCD, 256 colors
Display Size 3.5" (diagonal) 3.7" (diagonal) 5.7" (diagonal)
Number of Pixels 320x240 160x80 320x240
Display Adjustment X Contrast adjustable with rear VR
Brightness
adjustable with
rear VR
Back Light LED; Life time is 50,000 hours
Touch Screen Yes Yes Yes
3.5" Touch Panel
3.7" Touch Panel
5.7" Touch Panel
Input Power 24VDC±10%; Isolation; Under 5W
CPU RISC ARM 32Bit CPU
Flash Memory 2M Bytes 1M Bytes 2M Bytes
System working Memory 512K Bytes 256K Bytes 512K Bytes
Battery Backed Memory xx
Communication Ports COM1/9pin Female : RS232;
COM2; 4pin Terminal : RS422/RS485
Real Time Clock X(Optional) X(Optional) X(Optional) X(Optional)
Extension Bus Port X X X
Front Panel Seal IP65 / NEMA 4
Operating Temperature 0~50°C
Storage Temperature -20~60°C
Ambient Humidity 20-90% RH (non-condensing)
Vibration Endurance 0.5mm displacement, 10-55Hz, 30Min. per X, Y, and Z-axis directions
Shock Endurance 10G, 11ms three times in each direction of X, Y, and Z axes
RFI testing FCC Part15 Class A
Radiated Disturbance Test EN 55022/1998+A1:2000
Electrostatic Discharge Test EN61000-4-2/1995+A1:1998
RF Electromagnetic Field Test
EN61000-4-3/1996+A1:1998
Surge Immunity Test EN61000-4-5/1995
EMC Test Report EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
Net Weight 0.30 Kg 0.32 0.55
Cooling Natural cooling

PanelVisa
A-8
Outlet and Cut out dimensions
The outlet and cut out dimensions of PV037-LSK are shown as following.
The outlet and cut out dimensions of PL035-TST, PL037LST, PV037-LST/LNT &
PV035-TST/TNT are shown as following.

PV Installation manual
PanelVisa A-9
Industrial Touch Panel
The outlet and cut out dimensions of PV057-LST/BST/TST & PV058-TST/TNT are
shown as following.
The outlet and cut out dimensions of PL057-LST & PL057-TST are shown as following.
cut out

PanelVisa
A-10
The outlet and cut out dimensions of GD057-LST/GD058-TST are shown as following.
Installation
Before setup HMI, please cut a hole according to the cutout dimension.
Please see below pictures for your installation reference.
PL035-TST
118.5mmx92.5mm
PL037-LST
118.5mmx92.5mm

PV Installation manual
PanelVisa A-11
Industrial Touch Panel
How to install the HMI?
Put the HMI to the cut hole and sew the lock screws at the four assembling holes on
the HMI with average strength form the rear side. Please do not sew too tight and
without equational strength or it will damage the touch panel.
PV037-LSK
159.5mmx88.5mm
PV037V-LSK
88.5mmx159.5mm
PL057-LST
PL057-TST
PV057-LST
PV057-BST
PV057-TST
PV058-TST/TNT
174.5mmx132.5mm
GD057-LST
GD058-TST
191.5mmx142.0mm

PanelVisa
A-12
The operation of the Key Panel and Touch Panel
PV037-LSK, a kind of key panel equipped with a 3.7” 160(H) x80(V) resolution LCD
display, a 22 keys membrane, allows users to design various applications. If the touch
panel is not fixed in a right position, set the DIP-SW1, SW2 and SW3 to off to execute
the touch panel adjustment. Please adjust it while needed and do not do the
unnecessary adjustment.
The Key panel PV037-LSK, is equipped with 22 keys on the membrane. Those keys
are some for numeric entry and some for programmable function keys. There are four
function keys, which can be assigned with various functions in any screen from the
software. The other 0-9 ten keys on the membrane provide numerical entering function.
They can also be locked temporarily. Press ESC and ENT at the same time to lock the
ten keys. To unlock, press ESC and ENT again. For double-key’s application, users can
operate to press together ESC and F1~F4 to act as a programmable function keys. The
Panel will automatically judge the data format or up/down settings to complete the data
input.
PL035-TST/PL037-LST/PV035-TST/PV037-LST, a kind of touch panel equipped with a
3.5” 320(H) x240(V) or 3.7” 160(H) x80(V)resolution LCD display, an analog input touch
panel, allows users to design various applications. If the touch panel is not fixed in a
right position, press the touch panel glass while power on and entry BIOS screen. You
can select “Touch Panel” option to execute the touch panel adjustment function. Please
adjust it while needed and do not do the unnecessary adjustment.
PL057-LST/PL057-TST/PV057/PV058/GD057/GD058 is a kind of touch panel
equipped with a 5.7”, 320(H)x240(V) size LCD display and an analog input touch panel.
It accepts to have maximum 40x30 touch buttons in a screen. The shapes of touch
keys should be rectangles with sizes from minimum 8(H) x8(V) pixels to maximum
320(H) x240(V) pixels.

PV Installation manual
PanelVisa A-13
Industrial Touch Panel
Features
1. High Quality Control and 100% Product Test.
2. Provides customized option keys design, 34pin Connector, 8x4=32 matrix keys and 8
individual function keys. There are 40 keys in total.
3. Built-in Fanless, Reliable and High Function RISC 32-bits CPU.
4. Provides long life LED backlight / Color TFT LCD.
5. Provides 128KB ~1 MB battery backup memory for Alarm、Recipe、Data Recording
Using.(Options)
6. Supports Multi-Languages、Unicode & BMP、JPG、GIF graphic formats.
7. Provides accommodative Software, “PanelMaster”.
8. Customize Logo / Membrane Design and BIOS for users.
PV037/PV057/PV058/GD057/GD058 is a compact HMI with BIOS password protected
function. This special function can be used to prevent the inside application data from
being stolen or destroyed. The BIOS password is not set as a default situation.
With BIOS upgrade function, wherever in the world, whenever the HMI needs to be
updated new functions, this function supports upgrading without sending back to the
factory.
With serial number in the BIOS as an ID number of the HMI. Supports checking the
serial number from the HMI to assure a complete after service.
The unique two BIOS system patent design. In our past experiences, the HMI will not
be able to run normally or even not be turned on the system due to the unstable
electricity during operating. With the two BIOS system, customers need not send the
damaged HMI back to the factory.
Customize logos and User ID codes are available. Even for the small amount industrial
products, this function let the customers have their own operating panel to complete an
integer design.
Automatically data download and communication port COM1 or COM2 detection. No
need to setup.
With BIOS recovery system while missing password to prevent system blocking due to
missing password.

PanelVisa
A-14
DIP switches setting
PV037-LSK/PV057/PV058 DIP Switches setting
SW1
System Menu
ON No t displa y syst e m menu, g o t o ON-L I N E c ommun i cation a f ter
turns on.
OFF Di splay s ys tem men u when tu r n s on. Not go to ON-LINE
commu nicati o n.
SW2 Emergen c y re covery the HMI BIOS to de f a ult value.
ON Set to defa u lt OS ve rsion or c ustom i ze d OS ve r s ion.
OFF Set to defau l t BIOS vers ion B.
SW3 SW4 HMI operation mode (Supports special functions for customized BIOS
version)
OFF OFF Re served
ON OFF To exec ute HMI Comm unicati on testin g p rogram (SW 1,2 m u st
set to Off )
OFF ON To execute Key adju s tment pro g ram or Touch adjus t m ent
program (SW 1,2 mu s t set to Off)
ON ON To execute HMI a p plica t i on program
SW5 Reserved
ON Re served
OFF Re served
SW6 Reserved
ON Re served
OFF Re served
654321
***The PV037/PV057 has a BIOS password recovery system to prevent damage when
missing password. When you forget the password, which has been set to the HMI, this
HMI can execute RUN AP/Calibrate operation but cannot execute BIOS/Download
AP/Clear SRAM operations. When the users want to download new AP without
password, please set all DIP switches to off (SW1-6=Off), When turns on HMI again,
the HMI will display the clean all AP and old password screen. After proceeding this
procedure, the HMI can be operated normally again.
For some models of the PL037-LSK/PL037-LST/PV037-LNT/PL035-TST/PV035-
TST/PV035-TNT/GD057-LST/GD058-TST there are no dip switch.

PV Installation manual
PanelVisa A-15
Industrial Touch Panel
Startup test
When turns on HMI, it will display self-testing screen. After completed, HMI will show
the system menu.
FigureA-1 When there are checksum errors, that could be RTC data missing, battery
failed or AP not being well downloaded.
FigureA-2 The HMI startup self-testing _power on
**When turns on HMI, system will automatically execute hardware testing first to make
sure hardware are normal or not. The result will show on the screen (Figure A-1/A-2). If
there are problems, the HMI will not communicate with P.L.C. normally.
When losing electricity during downloading or the PC breaks off downloading, after
restarting the HMI, it will show Firmware Memory Checksum and Application Memory
Checksum error. It means there is an abnormal downloading. To get a correct self-
testing result, please execute a correct download AP procedure again.
If losing electricity during downloading or the PC breaks off downloading when
upgrading OS, it will surely cause download failure. If you restart the HMI, it will not
display normal screens or even cannot be turned on. In that case, please set the DIP
SW2 to OFF, restart the HMI to get a default BIOS version B then execute the
upgrading OS program to get a correct OS version. Set the DIP SW2 to ON then the
HMI can be turned on normally.

PanelVisa
A-16
Startup menu
DIP-SW Model:
If the DIP SW1 set to off, after self-testing the PV037/PV057 will show startup menu as
following figures.
The Startup menu of PV037-LSK is shown as below.
Situation 1: When SW2=OFF, it will show the default BIOS Ver. B.
Situation 2:When SW2=ON, it will show the Panel Setup screen or customized Version
screen.
The startup menu of PV057 is shown below.
Situation 1: When SW2=OFF, it will show the default BIOS Ver. B.
Situation 2: When SW2=ON, it will show the Panel Setup screen or customized version
screen.

PV Installation manual
PanelVisa A-17
Industrial Touch Panel
No DIP-SW Model:
The Startup mode setting of the “No DIP-SW Models” is shown as below.
Situation 1: When power on, the user press the upper-left position of the touch screen
till the HMI has a beep sound.
Situation 2: It will enter BIOS mode and then you can adjust the startup mode is the
“Panel Setup” or “Run AP” screen.
Panel Setup Mode Run AP Mode
Situation 3: If the startup mode is “Run AP”, the user can use below method to enter
“Panel Setup” screen while HMI starting.
When power on, the user press the upper-right position of the touch screen
till the HMI has a beep sound. It will enter “Panel Setup” mode directly.

PanelVisa
A-18
System menu
Descriptions Password
Update OS To receive new AP OS Ver. from COM Port. Yes*1
Copy AP To Copy AP to another HMI from COM1/2. Yes*1
Clear SRAM Clear battery backup data memory. Yes*1
Run AP Press “Run AP” or “ENT” to communicate with P.L.C..
None*2
Setting HMI keys and hardware functions testing. None
LCD Test Check HMI LCD Display None
Exit Press “ESC” to return HMI hardware self testing None
*1.If sets a BIOS protection password to HMI, then the HMI will request the users to
enter BIOS password.
*2. If sets a login user password in AP, when selects Run AP, it will request the user to
enter BIOS password.

PV Installation manual
PanelVisa A-19
Industrial Touch Panel
Download AP
To download AP to HMI, please make sure the download cable is connected properly.
During the operating or in startup menu the HMI is ready to receive AP data sent by PC
automatically. When download AP the SW2=ON.
FigureA-3 The HMI downloading data from PC screens
1. Connect the PC COM1 or Com2 and HMI with a PC download cable.
Serious Caution: Be sure turn off the power before connecting or it will damage the HMI
communication components.
2. The HMI will judge the data correctness during downloading AP.
When the PC sends AP data to HMI, the HMI will show download AP screen and
display related information automatically to receive data. The HMI will show ”Incorrect
Model !” when the Model No. is not set correctly in the AP data. Please select a correct
Model No. from the software then download it again. If the HMI shows ”Incorrect User
ID Code !!”, then the hardware and software might not fit each other. Please check the
brand name of the HMI to make sure you purchased a right hardware.
HMI Connector PC RS232C HMI Connector PC Connector
9-pin Female --------- 9-pin Female 9-pin Male ---------- 9-pin Female
HMI COM2 ---- PC COM HMI COM1 ------ PC COM

PanelVisa
A-20
COM ports define
The communication port COM1 of PV037/PV057/PV058 can use as RS232C、RS422
and RS485 while COM2 as RS422 and RS485. The COM2 of PV057/PV058/GD058
can use as RS232, RS422 and RS485. Please make the right connecting cable
according to the specifications. About the cable connecting figures of the HMI to other
P.L.C., please refer to the P.L.C. manuals.
Communication port COM1 in HMI is a DB-9P Female.
COM1：pin definitions
Pin Function Pin Function
1 RS-422 TX+ and RS-485 + 6 RS-422 TX- and RS-485 -
2 RS-232 RXD 7 RS-232 RTS
3 RS-232 TXD 8 RS-232 CTS
4 RS-422 RX+ 9 RS-422 RX-
5 Signal ground
COM2：4-pin terminal.
RS422 and RS485。
COM2：pin definitions (Only PV057/PV058 series support is a DB-9P male)
Pin Function Pin Function
1 RS-485 + 6 RS-485 -
2 RS-232 RXD 7 RS-232 RTS
3 RS-232 TXD 8 RS-232 CTS
4 9 Optional 5V output
5 Signal ground
COM2：pin definitions (Only GD057/GD058 series support is a DB-25P female)
Pin Function Pin Function
1 Chassis ground 14 RS-422 TXD+ and RS-485 +
2 RS-232 TXD 15 RS-422 TXD- and RS-485 -
3 RS-232 RXD 16 RS-422 RXD+
4 RS-232 RTS 17 RS-422 RXD-
5 RS-232 CTS 18 (no function)
6 (no function) 19 (no function)
7 Signal ground 20 (no function)
8* (no function) 21
9 (no function) 22
10 (no function) 23 RS-422 RTS+
11 (no function) 24 RS-422 RTS-
12 RS-422 CTS+ 25* (no function)
13 RS-422 CTS-
Extension Bus Port (It’s an Optional device) this port can link with other extension
modules for advanced functions.