Cermate Technologies PV037-LSK User manual

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PV037/PV057 Installation manual
PV037 is a HMI which equipped with a small size,3.7”(160Hx80V)LCD
display and a membrane with 22 keys or an analog input touch panel.
PV057 is a HMI which equipped with a small size 5.7”(320Hx240V)LCD
display and a membrane with 35 keys or an analog input touch panel.
The IP65(NEMA4) waterproofed and dust proofed membranes design
let the industrial HMI adapt with harsh environments. The 16 grays LCD
display is not only high luminance but also with long life LED backlight
supported. The users can use the optional battery backup SRAM for data
backup or recipe data use according to their applications need. The
customized membranes and startup BIOS design are also available for
the OEM/ODM customers. With dedicated software PM Disigner, users
can make their own startup pictures or functions for HMI.
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PV037 Specifications
Items
Display Type
Display Size
Number of Pixels
Display Adjustment
Back Light
Touch Screen
Switch Key
Input Power
CPU
Flash Memory
System working Memory
Battery Backed Memory
Communication Ports
Ethernet Port
Extension Bus Port
Front Panel Seal
Operating Temperature
Storage Temperature
Ambient Humidity
Vibration Endurance
Shock Endurance
RFI testing
Radiated Disturbance Test
Electrostatic Discharge Test
RF Electromagnetic Field Test
Surge Immunity Test
EMC Test Report
Net Weight
Cooling
0.30 Kg
Natural cooling
X
Number of switches are 22 keys
24VDC±10%; Isolation; Under 5W
RISC 32Bit CPU
1M Bytes
256K Bytes
Optional (from 128K Bytes~1M Bytes)
COM1/9pin Female: RS232/RS422/RS485;
COM2; 4pin Plug Connector RS422/RS485
Xyes
Profibus (Options)
IP65 / NEMA 4
0~50°C
-20~60°C
20-90% RH (non-condensing)
0.5mm displacement, 10-55Hz, 30Min. per X, Y, and Z-axis directions
10G, 11ms three times in each direction of X, Y, and Z axes
FCC Part15 Class A
EN 55022/1998+A1:2000
EN61000-4-2/1995+A1:1998
EN61000-4-3/1996+A1:1998
EN61000-4-5/1995
EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
0.26 Kg
X
RISC 32Bit CPU
1M Bytes
PV037-LSK
PV037-LST
Monochrome blue mode STN LCD, Monochrome blue mode STN LCD,
16 gray levels16 gray levels
3.7" (diagonal)
160x80
Contrast adjustable with VR from the rear side
LED; Life time is 100,000 hours
yes
X
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PV
PV057 Specifications
Items
Display Type
Display Size
Number of Pixels
Display Adjustment
Back Light
PV057-BST
Monochrome blue mode STN LCD,
16 gray levels
5.7" (diagonal)
320x240
PV057-TST
Color mode TFT LCD,
256 colors
5.6" (diagonal)
320x234
Contrast adjustable from touch screen
CCFT; Life time is 20,000 hours under 25°C and 85%RH humidity
Analog resistive type; Max. Number of switches are 40x30
Chemically strengthened glass backing panel;
Over 1 million point activations;
Hard coat is resistant to most solvents and chemicals
24VDC±10%; Isolation; Under 10W
ARM 32Bit CPUARM 32Bit CPU
4M Bytes
128K~1024K Bytes
4M Bytes
128K~1024K Bytes
Touch Screen
Input Power
CPU
Flash Memory
Battery Backed Memory
Communication Ports
ProfiBus Port
Front Panel Seal
Operating Temperature
Storage Temperature
Ambient Humidity
Vibration Endurance
Shock Endurance
RFI testing
Radiated Disturbance Test
Electrostatic Discharge Test
RF Electromagnetic Field Test
Surge Immunity Test
EMC Test Report
Net Weight
Cooling
COM1/9pin: RS232/RS422/RS485
COM2/9pin: RS232.
COM2/Terminal 4Pin : RS422/RS485
Optional with extension card
IP65 / NEMA 4
0~50°C
-20~60°C
20-90% RH (non-condensing)
.
0.5mm displacement, 10-55Hz, 2hours per X, Y, and Z-axis
directions
10G, 11ms three times in each direction of X, Y, and Z axes
FCC Part15 Class A
EN 55022/1998+A1:2000
EN61000-4-2/1995+A1:1998
EN61000-4-3/1996+A1:1998
EN61000-4-5/1995
EN55022/EN55024/EN61000-3-2,3/EN61000-4-2,3,4,5,6,8,115
0.85 Kg
Natural cooling
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Outlet and Cut out dimensions
The outlet and cut out dimensions of PV037-LSK are as following.
The outlet and cut out dimensions of PV057-BST/TST are as following.
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PV
Installation
Before setup HMI, please cut a hole according to the cutout dimension.
Please see below pictures for your installation reference.
PV037-LSK
PV057-BST
PV057-TST
How to install the HMI to the control panel?
Fit the HMI to the cut hole and sew the lock screws at the four
assemble holes on the HMI with average strength form the rear side.
Please do not sew too tight and without average strength or it will
damage the touch panel.
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Operation of the Key panel and Touch Panel
PV037 is equipped with 3.7” 160(H)x80(V) resolution LCD display
with 22 keys membrane or analog input touch panel. When the touch
panel is not in right fixed position we will set the DIP-SW1, SW2 and
SW3 to off to execute the touch panel adjustment. Please do not do
the unnecessary adjustment.
The Key panel is equipped with 22 keys on the membrane. There
are four function keys, which can be assigned with functions in any
screen from the software. The 0-9 ten keys support numerical direct
entering function. The system will automatically judge the data
format or up/down limitation to complete the data input. The 0-9 ten
keys can also be locked temporarily. Press ESC and ENT at the
same time to lock the ten keys. To unlock, press ESC and ENT again.
PV057 is equipped with 5.7” , 320(H)x240(V) size LCD display and
analog input touch panel.
The PV057 can allow having maximum 20x15 touch buttons in a
screen. The shapes of touch keys should be rectangles with sizes
from minimum 16(H)x16(V) pixels to maximum 320(H)x240(V) pixels.
The PV037 can allow having maximum 10x5 touch buttons in one
panel. Those keys are some for numeric entry and some for
programmable function keys. For double-key’s application, users can
operate to press together ESC and F1~F4 to act as a programmable
function key.
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PV
Our Features
1. PV037/PV057 is a kind of functional HMI with BIOS password
protected function. This special function uses to prevent the
inside application data from being stolen or destroyed. The BIOS
password is not set as a default situation.
With BIOS upgrade function. Wherever in the world, whenever the
HMI needs to be updated new functions, this function supports
upgrading without sending back to the factory.
3. With serial number in the BIOS as an ID number of the HMI.
Supports checking the serial number from the HMI to assure a
complete after service.
The
unique
two
BIOS
system
patent
design.
In
our
past
experiences, the HMI will not be able to run normally or even
not be turned on the system due to the unstable electricity during
operating. With the two BIOS system, customers need not send
the damaged HMI back to the factory.
5. Customize logos and User ID codes are available. Even for the
small amount industrial products, this function let the customers
have their own operating panel to complete an integer design.
6. Automatically data download and communication port COM1 or
COM2 detection. No need to setup.
7. With BIOS recovery system while missing password to prevent
system blocking due to missing password.
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DIP Switches setting
PV037/PV057 DIP Switches setting
SW1
ON
OFF
System Menu
Not display system menu, go to ON-LINE communication
after turns on.
Display system menu when turns on. Not go to ON-LINE
communication.
Emergency recovery the HMI BIOS to default value.
Set to default OS version or customized OS version.
Set to default BIOS version B.
HMI operation mode (Supports special functions for customized
BIOS version)
Reserved
To execute HMI Communication testing program (SW1,2
must set to Off)
To execute Key adjustment program or Touch adjustment
program (SW1,2 must set to Off)
To execute HMI application program
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
SW2
ON
OFF
SW3
OFF
ON
OFF
ON
SW4
OFF
OFF
ON
ON
SW5
ON
OFF
SW6
ON
OFF
***The PV037/PV057 has a BIOS password recovery system to
prevent confusing when missing password. When you forget the
password, which has been set to the HMI, this HMI can execute RUN
AP/Calibrate operation but can not execute BIOS/Download AP/Clear
SRAM operations. When the users want to download new AP without
password, please set all DIP switches to off (SW1-6=Off), When turns
on HMI again, the HMI will display clean all AP and old password
screen. After proceeding this procedure, the HMI can be operated
normally again.
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PV
Startup Test
When turns on HMI, it will display self testing screen. After
completed, HMI will show the system menu.
FigureA-6 When there are checksum errors, that could be RTC data missing,
battery depletion or AP not being downloaded.
FigureA-6-1 HMI startup self testing _ normal. The Figure in the right
shows the B version BIOS.
**When turns on HMI, system will execute hardware testing first to
make sure hardware are normal. The result will show on the
screen (Figure A-6/A-6-1). If there are problems, the HMI will not
communicate with P.L.C. normally.
When losing electricity during downloading or the PC breaks up
downloading, after restarting the HMI, it will show Firmware
Memory Checksum and Application Memory Checksum error. It
means an abnormal downloading. To get a correct self testing result,
please execute a correct download AP procedure again.
If losing electricity during downloading or the PC breaks up
downloading when upgrading OS, it will surely cause download
failure. If you restart the HMI, it will not display normal screens or
even can not be turned on. In that case, please set the DIP SW2 to
OFF, restart the HMI to get a default BIOS version B then execute
the upgrading OS program to get a correct OS version. Set the DIP
SW2 to ON then the HMI can be turned on normally.
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Startup Menu
If the DIP SW1 set to off, after self testing the PV037/PV057 will
show startup menu as following figures.
The Startup menu of PV037 is as below.
Situation 1: When SW2=OFF, it will show the default BIOS Ver. B.
Situation 2:When SW2=ON, it will show the Panel Setup screen or
customized Version.
The Startup menu of PV057 is as below.
Situation 1: When SW2=OFF, it will show the default BIOS Ver. B.
Situation 2:When SW2=ON, it will show the Panel Setup screen or
customized Ver..
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PV
System menu
Update OS
Copy AP
Clear SRAM
Run AP
Setting
LCD Test
Exit
Descriptions
Password
Yes*1
Yes*1
Yes *1
To receive new AP OS Ver. from COM Port.
To Copy AP to another HMI from COM1/2.
Clear battery backup data memory.
Press “Run AP” or “ENT” to communicate
None*2
with P.L.C..
HMI keys and hardware functions testing.
Check HMI LCD Display
Press “ESC” to return HMI hardware self
testing
None
None
None
*1:If sets a BIOS protection password to HMI, then the HMI will request the
users to enter BIOS password.
*2: If sets a login user password in AP, when selects Run AP, it will request the user to
enter BIOS password.
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Download AP
To download AP to HMI, please make sure the download cable is
connected properly. During the operating or in startup menu the HMI is
ready to receive AP data sent by PC automatically. When download AP
the SW2=ON.
FigureA-8 HMI downloading data from PC
1. Connect the PC COM1 or Com2 and HMI with a PC download cable.
HMI ConnectorPC RS232C
9-pin Female --------- 9-pin Female
HMI ConnectorPC Connector
9-pin Male ---------- 9-pin Female
HMI COM2 ---- PC COM
HMI COM1 ------ PC COM
Serious Caution: Be sure turn off the power before connecting or it will
damage the HMI communication components.
2. The HMI will judge the data correctness during downloading AP.
When the PC sends AP data to HMI, the HMI will show download
AP screen and display related information automatically to receive
data. The HMI will show ”Incorrect Model !” when the Model No. is
not set correctly in the AP data. Please select a correct Model No.
from
the
software
then
download
it
again.
If
the
HMI
shows ”Incorrect User ID Code !”, then the hardware and software
might not fit each other. Please check the brand name of the HMI
to make sure you purchased a right hardware.
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PV
Ports Define
The
communication
port
COM1
of
PV037/PV057
can
use
as
RS232C
RS422 and RS485 while COM2 as RS422 and RS485. The
COM2 of PV057 can use as RS232, RS422 and RS485. Please make
the right connecting cable according to the specifications. About the
cable connecting figures of the HMI to other P.L.C., please refer to the
P.L.C. manuals.
Communication port COM1 in HMI is a DB-9Pin Female.
COM1
Pin
1
2
3
4
5
pin definitions
Function
RS-422 TX+ and RS-485 +
RS-232 RXD
RS-232 TXD
RS-422 RX+
Signal ground
Pin
6
7
8
9
Function
RS-422 TX- and RS-485 -
RS-232 RTS
RS-232 CTS
RS-422 RX-
COM2
4-pin definitions.
RS422 and RS485
PV057 communication port COM2 is a DB-9Pin Male.
COM2
Pin
1
2
3
4
5
pin definitions
Function
RS-485 +
RS-232 RXD
RS-232 TXD
Signal ground
Pin
6
7
8
9
Function
RS-485 -
RS-232 RTS
RS-232 CTS
Optional 5V output
Extension Bus Port (It’s an Optional device). This port can link
with other extension modules for advanced functions.
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LCD Adjustment
PV037
To adjust the LCD contrast, adjust the LCD adjusting knob from the
PV037 rear side. The PV037 is equipped with high luminance LED
backlight, so adjusting the LCD brightness is not necessary.
PV057
To adjust the PV057 LCD contrast and brightness, (Blue mode
STN/Color STN LCD, TFT model can not be adjusted the contrast)
press [Settings] from PV057 startup menu. Press [LCD Test]. Press
[Increase Contrast] to increase the contrast. Press [Decrease Contrast]
to decrease contrast. Press [Save Contrast] to save. Press [System
Menu] to return to system menu.
Figure A-13 PV057 System menu LCD contrast and brightness
adjustment
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PV
Power and Grounding Specifications
Use DC24V as PV037 power input. The power consumptions are as following
table. To ensure the PV037/PV057 hardware working properly, to avoid outside
electromagnetism noise, please ground the power source properly.
Items / Models
Power
consumption
Fuse Rating
PV037-LSK
PV037-LST
PV057-BST
PV057-TST
24VDC±10%; 6W
0.5A
24VDC±10%; 10W
0.8A
Power grounding caution: The products are all equipped with power terminals
and lock assemble sets.
Operating procedure:
Screw off the power terminal.
Peel the 24V wiring(1.25mm) for 1 cm then plug in the power terminal.
Use line screw driver to screw the power terminal tight.
Package content
We are appreciated for your purchasing our products. Our standard package
should be equipped with 5 items as following. Please check after receiving it. If
there’s any shortage, please refer to the supplier.
PV037/PV057 unit
x 1 (PV037/PV057 HMI Hardware)
Power terminal x 1 (power terminal)
Communication terminal x 1 (4-pin communication connector)
Installation screw nuts x 4 (Lock for assemble with screws)
PV037/PV057 Installation Guide x 1 (Installation manual)
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Cautions (
)
If this product is used in a house, radio-wave interference might occur to other
devices. In the case that it does occur, the user is requested to try a variety of
remedies to solve the problem.
,
.
Power source
PV037/PV057 is equipped with DC24V input. If the supply power is other than
DC24V, less or excess, it will severely damage the HMI. Therefore, check the
switching power supply supporting the DC power regularly.
To avoid electronic shock, be sure the Power Cable is unplugged from the
power outlet when connecting the cable to the HMI.
Grounding
From the FG terminal at the rear side of HMI, please make sure the grounding
is made exclusively.
When the FG terminal is connect, be sure the wire is grounded. Without
grounding, the operation of HMI may be severely affected by excess external
noise levels and vibrations.
Use a cable at 2 m(AWG 14) to ground the equipment. Ground resistance
must be less than 100 (class3).Note that the ground cable must not be
connected to the same ground point as the power circuit.
Installation
Mount the HMI from the front of a suitable preserved hole.
Attached the brackets behind.
Fasten the screw of the brackets with proper force. Tightening too much may
cause damage to the structure of the unit.
Input and Output signal lines must be separated from the power cables for
operational circuits. Use shielded cables or it may cause unpredictable
problems.
Do not allow cut wires, filling, or shavings to fall inside a unit or block when
drilling holes or connecting cables/lines.
Environment
Do not install in areas subject to excessive dust, oily mist, conductive dust,
corrosive gas, or flammable gas.
Do not mount in areas subject to shock or vibration.
Do not mount in areas subject to high temperature, moisture, or rain.
Indicated loss of life, severe personal injury, or substantial property
damage will result if proper precautions are not taken.
,
,
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