logitrans LOGIFLEX SELF MAXI User manual

LOGIFLEX SELF MAXI / SELFS MAXI

- 2 -
B148
D152-3
EU DECLARATION CONFORMANCE
Manufacturer: Logitrans A/S
Address: Hillerupvej 35
6760 Ribe
Denmark
hereby declares that:
machine: Product group: Fully powered Logiex
Type: SELF MAXI /SELFS MAXI
Production year/
Serial no:
a) has been manufactured in conformance with the stipulations of the:
• Directive no. 2006/42/EC
• Directive no. 2014/30/EC
• Directive no. 2014/35/EC
b) has been manufactured in conformance with the stipulations of the standard:
• EN 3691-1
Responsible for the technical dossier:
Name: Gitte Kirkegaard
Address: Hillerupvej 35, DK-6760 Ribe
Signature:
Gitte Kirkegaard, CEO, Logitrans A/S Ribe, 01.10.2018

- 3 -
Contents
1.0 Before the first lift... ............................................................................................. 4
2.0 Functions and identifications.......................................................................... 5
3.0 How to operate the Logiflex Maxi................................................................. 6
3.1 Handling of pallets............................................................................................................... 6
3.2 Handle functions.................................................................................................................. 8
3.3 Emergency stop................................................................................................................... 9
4.0 Optimum safety ..................................................................................................... 10
4.1 Marking...............................................................................................................................11
4.2 Personal safety.................................................................................................................. 12
4.3 Transport with load ............................................................................................................ 13
4.3 Avoid offset loads .............................................................................................................. 13
5.0 There must be a current supply... ................................................................14
5.1 Fuses - replacement.......................................................................................................... 14
5.2 Wiring connections ............................................................................................................ 14
6.0 Long live the Logiflex Maxi............................................................................. 15
6.1 Lubrication and hydraulic oil.............................................................................................. 15
6.2 Oil change ......................................................................................................................... 16
6.3 Hydraulic pump.................................................................................................................. 17
6.4 Cleaning ............................................................................................................................ 17
6.5 Fork adjustment................................................................................................................. 18
6.6 Adjustment of lifting chain.................................................................................................. 18
6.7 Adjustment of side play...................................................................................................... 19
6.8 Adjustment of speed and acceleration............................................................................... 19
7.0 Fault location key................................................................................................. 20
7.1 Remedy ............................................................................................................................. 22
8.0 Good service after purchase ......................................................................... 24
8.1 Ordering spare parts.......................................................................................................... 24
8.2 Warranty/Compensation.................................................................................................... 24
8.3 Service and repair.............................................................................................................. 24
8.4 Warranty ............................................................................................................................ 24
8.5 Liability exemption............................................................................................................. 24

- 4 -
• Proper application
• Physical limitations of the product
• Risks with improper use
1.0 Before the first lift...
The Logiex Maxi is manufactured in accordance with safety directives.
Among the subjects dealt with in this Instruction Manual are:
Therefore please read this Instruction Manual carefully!

- 5 -
1
7
6
5
4
3
2
11 8
10
9
1. Safety Switch
2. Horn
3. Lift/Lower
4. Forward/Reverse
5. MultiexFunction
6. Handle
7. Battery indicator / hour counter
8. Emergency Stop
9. Ignition Key
10. Charger plug (external charger)
11. Charging Lamps (built-in charger)
Identications
Battery label (below the cover)
Name plate, serial number
Capacity plate
Truck number, stamped in
chassis behind the rear cover.
2.0 Functions and identifications

- 6 -
190
For proper operation,
stand behind the handle!
3.1 Handling of pallets
The forks will lift 190 mm
before the telescopic mast begins
to extend.
(SELF Maxi 2050 - 3300)
(SELFS Maxi 2020 - 3270)
3.0 How to operate the Logiflex Maxi
When handling closed pallets...
...usestraddleLogiex.
SELF Maxi
SELFS Maxi

- 7 -
2
3
1
1
3.0 How to operate Logiflex Maxi
Insert key (1) and turn clockwise to
switch on control current ready for
function activation.
Note!!! Emergency stop
(2) must not be activated.
The control functions of the stacker are located in the handle (3).
- The functions are dependent on the positions of the handle!
Position A: Drive position
Drive current on
Brake deactivated
Position B: Stop/Brake/
Emergency Stop
Drive current off
Brake activated

- 8 -
190
190
3.0 How to operate the Logiflex Maxi
3.2 Handle functions

- 9 -
Multiex Function
• This function makes it possible to drive the stacker, even though the handle is
in its upright, braked position
• The function requires two-handed operation, i.e. it must be performed deliberately
• Thefunctionfacilitatesmanoeuvringinconnedareas.
Multiex Function
3.0 How to operate the Logiflex Maxi
3.2 Handle functions
3.2 Emergency stop
The product has an emergency stop. When activating the
emergency stop, the main current supply is switched off.
• The movement of the forks stops immediately
• Driving with the truck stops immediately
• The emergency stop is deactivated by turning the switch
to the right

- 10 -
Safety regulations
• Never walk under a raised load!
• Before lowering the forks, make certain that no foreign
elements can hinder the free lowering of the forks.
•
LogiexMaxiisdesignedforuseonanevenandleveloor.
• During transport the forks shall be raised as little as possible.
• Transport with raised forks should be made over the shortest
possible distances and at low speed.
• Check that the chains lift equally. They shall be equally tight when the forks
are loaded
• Chains and chain bolts must not be damaged.
Chains that have become permanently stretched (max. 2% of original length)
must be scrapped.
4.0 Optimum safety
ATTENTION
Moving parts

- 11 -
Specic to Logiex Maxi - with load limitation at
signicant lifting heights
- The fork bracket loading is dependent on the lifting
height and can be read on the load diagram.
-Loadlimitationatsignicantheightsisincorporated
to give greater stacker stability and operator safety.
NOTE! IftheLogiexMaxiisequippedwithoptional
extras, the load limitation of the optional
extras will be valid.
The mast lifting capacity and the corresponding centre of gra-
vity distance are given by the pictogram on the side
of the mast.
The lifting capacity of the mast is the same as the max. lifting
capacity of the product.
Max. lifting capacity is set on the safety valve of the product.
4.0 Optimum safety
4.1 Marking

- 12 -

4.0 Optimum safety
Safety function
4.2 Personal safety
The safety switch on the end of the handle ensures that the operator cannot be
trapped when the stacker is reversed.
When the safety switch is activated, the stacker will change direction and
move forwards.
4.0 Optimum safety
Safety function
4.2 Personal safety
The safety switch on the end of the handle ensures that the operator cannot be
trapped when the stacker is reversed.
When the safety switch is activated, the stacker will change direction and
move forwards.

- 13 -
4.0 Optimum safety
4.3 Transport with load
The load centre is never allowed to exceed the center line of the wheels.
The driving speed is reduced when lifting the forks above 400 mm.
TheLogiexMaxiisdesignedforuseonevenandleveloor.Duringtransport
the forks shall be raised as little as possible. Transport with raised forks should be
made over the shortest possible distances and at low speed.
4.4 Avoid overloads
The maximum load must not be exceeded.
Remember, the stacker is designed for evenly
distributed load; - goods on pallets etc.
- If the forks are point-loaded on one side,
there is a risk of bending.

- 14 -
Sikringer
Fuses
Fusibles
Sicherungen
A
B
C
D
E
5.1 Fuses - replacement
There are 5 fuses in the electrical circuit, located behind
the plate with this pictogram.
A) 40 Amp fuse (only when optional extras)
B) 100 Amp fuse for lifting motor
C) 100 Amp fuse for driving motor
D) 10 Amp fuse in the control current circuit
E) 20 Amp fuse for built-in charger
Replacement:
The old fuse is to be removed and replaced
by a new one of the same size.
Do not use a bigger fuse, as the fuse works
as protection of the electric circuit.
Find out why fuses blow!
5.2 Wiring connections
Many operational disturbances are caused by bad connections in
the electrical circuit. Make sure that the connections are in order.
Check connections regularly for damage at insulating caps or bad connections at
plugs etc.
Verdigris must be removed from cable plugs. Keep all screw/nut connections tight.
5.0 There must be a current supply...

- 15 -
Regular inspection and the replacement of worn or defective parts in good time will
prolongthelifeoftheLogiexMaxi.“Preventionisbetterthanrepair”,thereforeensure:
- Correct usage
- Regular cleaning
- Periodic safety and service inspection (see the back page)
- Due to safety reasons, the below points have to be checked every 3 months:
- Loose screws and nuts have to be tightened up.
- Breaches, cracks or deformations are not allowed on the load-bearing parts.
- Wearing parts, such as brakes, wheels and bearings, are to be adjusted
or changed continuously
- The lifting chains are to be checked, see 6.6
6.1 Lubrication and hydraulic oil
 UndernormaloperationconditionstheLogiexMaxirequiresno
lubrication.
All ball bearings are sealed and lubricated for life, and moving parts
have self-lubricating bearings or are treated with grease. The hydraulic
 systemislledwithhydraulicoilofviscosityclassISOVG15.
An additive is added to the oil. The concentrate reduces friction and wear and
protects against corrosion. Pre-mixed hydraulic oil with additive is available from the
dealer. To ensure that the cylinder pipe is lubricated and thereby protected angainst
corrosion, it is important to lift the forks to top position frequently. The oil is suitable
for use in the temperature range -10° to +50° C. A thinner oil is recommended for
temperatures lower than -10° C (if necessary, contact your dealer).
6.0 Long live Logiflex Maxi

- 16 -
A
6.0 Long live Logiflex Maxi...
6.2 Oil change
Draining the oil:
1. Bring the unloaded forks down to the lowest position.
2. Most of the oil can be drained by loosening the hydraulic hose union in the
bottom of the cylinder. Activate the hydraulic pump by pressure on the switch.
The oil will run out.
3. Take off the side plates.
4. Take off the cables of the battery and push the battery box to the right side. (Fig. A)
5 The remaining oil can be drained from the oil tank by taking off the oil tank.
6. Place the oil tank and the hydraulic hose again.
7. Oilislledinbyremovingtheangularhosenipplefromthetank.
8. Oil quantity:
The oil level is measured from the upper edge of the tank and downwards
SELF Maxi 1001/920 - 1600
SELFS 1001/890 - 1570 approx. 3 litre 40 mm
SELF Maxi 1001/1910 - 2450
SELFS Maxi 1001/1880-2420 approx. 3,5 litre 32 mm
SELF Maxi 1001/2850 & SELFS Maxi 1001/2820 approx. 4 litre 25 mm
SELF Maxi 1001/3300 & SELFS Maxi 1001/3270 approx. 4,5 litre Metal tank
half full.
9. Rettheangularhosenippleandbleedthesystem(see6.3)

- 17 -
6.3 The hydraulic pump
ThehydraulicpumphasaS3“periodicintermittentduty”of10%.Thismeansthat
the pump in total is allowed to operate 1 minute for a period of 10 minutes.
Note! If the pump operates more than 10%, the motor will be damaged due to
superheating.
Bleeding the hydraulic system
With a load of 50-100 kg, the forks must be raised and lowered to top and bottom
position 2-3 times.
6.4 Cleaning
WhencleaningtheLogiexMaxi,donotdirectthejetontobearingsand
seals .
Otherwise the grease will be washed out and the life of the equipment
shortened.
Cleaning of the plastic screen (polycarbonate)
The screen is to be washed with slightly warm water added a neutral cleaning
material, and afterwards washed with clean water.
Use a soft sponge, a woollen cloth or a wash leather.
6.0 Long live Logiflex Maxi...
Never use sharp objects or
solvent cleaners when cleaning.

- 18 -
18
6.5 Fork adjustment
Two of the rollers on the fork bracket are mounted on eccentric pins, so that they
can be adjusted. The adjustable rollers are at the top.
1. Loosen screw (pos. 91)
(key width 5 mm).
2. Eccentric pins (pos. 56)
(key width 8 mm) can now be
turned to give the necessary fork
adjustment.
3. Adjustment must be made on both
sides to ensure uniform loading of
the rollers.
6.6 Adjustment of lifting chain
The chains shall be adjusted so that:
• they lift equally
• they are equally tight
• The lifting movement has to stop in the cylinder, before the
• mast rolls touch the top stop.
After adjusting, please check:
a: Fork bracket: the forks have to be placed above
the wheels
b: Adjustable carriage: the forks are to be kept clear of
  theoor.
The nuts (pos. 18) are to be adjusted
(nut M12, key width 19 mm).
6.0 Long live Logiflex Maxi...

- 19 -
C
6.8 Adjustment of speed and acceleration
In the controller it is possible to reduce the driving speed.
The parameters for speed can be reprogrammed by contacting the dealer.
6.7 Adjustment of side play
(In the mast rolls of the right side of the fork bracket)
1: Screw (A) is loosened counter-clockwise, until resistance disappears.
2: Turn the screw clockwise, until resistance appears. The following 1.5 to 2.5 turns
of the screw will be a tightening of the spring (C).
3: When a larger resistance appears, make 0.25 turn counter-clockwise, and the
counter nut (B) will be tightened.
4: Pump the forks to its top position, and when lowering it has to slide to the bottom.
If this is not the case, loosen screw A, make c. 0.5 turn counter-clockwise and
repeat point 4.
6.0 Long live Logiflex Maxi...
Fork
Mast roll
C-Prol(Mast)

- 20 -
WhentheLogiexisusedeveryday,adjustmentsandthereplacementofworn
parts might be necessary.
Adjustments and minor repairs can easily be made on the spot. Major repairs
should, however, be carried through by the dealer who has a well-trained staff and
the necessary special tools.
Before asking the dealer for assistance...
...try the fault locations key!
7.0 Fault location key
Symptoms and observations
AStacker does not drive when the handle is tilted and drive grip turned!
-- no click can be heard from relays when the handle is tilted
- -noclickcanbeheardwhenthemultiexbuttonisactivated
-- the motor makes a humming noise
BStacker drives slowly
CStacker brakes when drive grip is released (handle tilted)
DStacker does not brake when handle is tilted to upper or lower position
EStacker brakes too little/too much
F Forksdonotliftwhen“UP”ispressed
G Noclickcanbeheardwhen“UP”ispressed
H Forksliftonlyalittle/nottomax.heightwhen“UP”ispressed
I Forksdonotsinkwhen“DOWN”ispressed
J Forks sink slowly
K The battery is not charged (no light in charging lamp)