CGC BULLDOG InnKeeper Instruction manual

Installation
Operation
Maintenance
Manual
Vertical Stack Units
(Universal Cabinet)
InnKeeper/HomeKeeper
Models: IKV 008-018 IEV 008-012
HKV 016-036 HEV 016-036
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Vertical Stack Units (Universal Cabinet) –Installation Operational Manual
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© Copyright 2013 CGC Group Inc. Installation Operation Maintenance Manual is Subject to Change without Notice. Last Revised: Aug, 2020
Table of Contents
Information...………………………………...…………………………………….………………..…….….....……............................
Handling...………………………………...…………………………………….…………………….………….......................................
Storage...………………………………...…………………………………….…………………….………….........................................
Model Nomenclature...……………………….………...……………………….....….......................…....……....................
Refrigerant Charge.......................................................................................................................................
Weight/Dimension/Clearance...………………………………...……..…………….………..….........….…………....................
Unit Installation...………………………………...…………………………….....…......…....…............……....….....................
General Installation Checklist……….…………………………......……………….........…...........……....……..……..…….......
Location…………………………………...…………………………………………………….....……………..………………….…..……..…..
Cabinet Placement...………………………………...……………………………...........…….....……..…….…………....................
Riser Bundle Installation (When Ordered).………..…………………………......…….....………..……......……..........…....
Electrical Wiring…..……………………………………..………………..……………………………..…………..…………………….........
Dry walling and Chassis Installation…………………..…………………………………………………..…..………..…..………......
Unit Operation –In Suite………..……….....…………………………………………………………………..……………..………....
Standard Panel and Boot Installation...........................................................................................................
Operation –Detailed……..……………………………….....……………………………………………....……….........……..........
Commission and Start Up………..……….....……………..……………………………………………………………..…..….…......
Maintenance……..………....……….………………………………………………………………………..……................................
Details………..……….....………………………………………………………………………………..………......................................
InnKeeper Universal Cabinet Detail Drawing….…………..............………………………………..…….......……...
HomeKeeper Universal Cabinet Detail Drawing…..……….....…………………………………....……....…………..
Generic Wiring Diagram for IKV008-018 Units………..……….....……………………….……..….……………………
Generic Wiring Diagram for HKV016-036 Units...………………………………...……………….…..……………......
InnKeeper Universal Cabinet Template……….......….....…..………………......………...……...........………..…..
HomeKeeper Universal Cabinet Template………...………...…………….................………....………....………..
Diagnosis Table………..……….....…………………………………………………….....………………….....…..……............
3
3
3
4
5
5
6
6
6
7
8
10
11
12
14
16
19
22
23
23
24
25
26
27
28
29

Vertical Stack Units (Universal Cabinet) –Installation Operational Manual
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© Copyright 2013 CGC Group Inc. Installation Operation Maintenance Manual is Subject to Change without Notice. Last Revised: Aug, 2020
Information
Handling
Care must be taken in handling the cabinet, chassis, risers, and other accessories to ensure that this
equipment does not sustain any damage. It is recommended that the chassis, and cabinet be transported
individually on a two-wheel cart.
The protective shipping packaging should remain on the chassis, and cabinet until they are ready for
installation. During construction, the unit must not be run and shall be sheltered from contaminants and
debris such as drywall dust, wood chips, and paint that could damage the fan or block the cooling/heating
coil which may result in diminished performance.
Storage
The cabinet should be stored upside down to prevent damaging the foam gaskets on the underside of the
cabinet. The cabinet, risers, and chassis should be stored in a non-corrosive environment sheltered from
conditions of extreme temperature or humidity. Subjecting the unit, and risers to conditions of this nature
may result in significantly reduced performance, reliability, and operational life.
The chassis must be stored in an upright position at all times with the compressor section towards the
ground and the fan section oriented upwards.
Failure to maintain the chassis in an upright position may result in permanent damage to the unit.
Dropping the chassis or exposing it to extreme shock or vibration may also result in permanent damage
to the interior components and piping.
Dropping the unit or exposing it to extreme shock or vibration may also result in permanent damage to
the interior components of the unit. The unit is intended for interior use only and should be stored indoors
at all times to protect it from the elements and to help eliminate the potential growth of indoor air quality
(IAQ) contaminants. If indoor storage is not possible, the equipment may be stored outdoors during the
summer months only, if the following provisions are met:
1. The equipment must be placed on a dry surface, or raised off the ground in a manner which allows
for air-circulation beneath the unit.
2. A waterproof tarp must be used to cover the equipment in order to provide protection from the
elements.
Continuous ventilation to the units must be provided to help prevent moisture accumulation on
the interior and exterior surfaces. Moisture buildup on, or within the unit’s insulation may
result.
3. The chassis and units must be stored in their original packaging.
4. The individual units shall not be stacked on top of one another.
If the unit was previously in use, ensure that all water in the coil has been blown out and that all
hose connections are plugged during storage.

Vertical Stack Units (Universal Cabinet) –Installation Operational Manual
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© Copyright 2013 CGC Group Inc. Installation Operation Maintenance Manual is Subject to Change without Notice. Last Revised: Aug, 2020
Model Nomenclature

Vertical Stack Units (Universal Cabinet) –Installation Operational Manual
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© Copyright 2013 CGC Group Inc. Installation Operation Maintenance Manual is Subject to Change without Notice. Last Revised: Aug, 2020
Refrigerant Charge
Unit Model
IKV
008
IKV
010
IKV
012
IKV
015
IKV
018
HKV
016
HKV
020
HKV
024
HKV
030
HKV
036
R410A Charge (oz.)
27
28
30
35
45
32
35
40
45
50
Weight/Dimension/Clearance
Physical
Details
Physical
Details
InnKeeper
IKV008 |IKV010 |1KV012 |IKV015 |IKV018
HomeKeeper
HKV016 |HKV020 |HKV024 |HKV030 |HKV036
Universal
Cabinet w/
Standard RA
Panel
Dimensions
L x W x H
Weight, lbs.
(kg)
14” x 18” x 84”
(355 x 457 x 2,133mm)
110 (50)
20” x 20.5” x 84”
(508 x 521 x 2,133mm)
135 (61)
Chassis
Dimensions
L x W x H
Weight, lbs.
(kg)
13” x 16” x 48”
(330 x 406 x 1,219mm)
125 (57) |125 (57) |125 (57) | 150 (68) | 150 (68)
18”x 18” x 57”
(457 x 457 x 1,448mm)
180 (82) | 180 (82) | 180 (82) | 180 (82) | 180 (82)
Refer to Detail Drawings on pages 23-24.
Unit Clearance:
The vertical stack product has a sound-dampening front cover panel. The sound-dampening panel slides
off with minimal service clearance, however, in the event of chassis replacement the front service
entrance must permit straight horizontal removal of the chassis. The return air path must be
unobstructed during operation.
The installation of all vertical stack product and components and accessories must be in accordance with
all local code and regulations of all governing authorities having jurisdiction. The manufacturer
recommends the following installation procedures.
It is the responsibility of the installing contractor to comply with all applicable codes and regulations.
It is the responsibility of the installing contractor to ensure adequate service clearance for regular
maintenance or for repair in place is exercised. The installing contractor will be responsible for
removing the unit if it is not serviceable in place.